A side-blown furnace ventilation eye device

Abstract

The utility model discloses a side -blowing furnace ventilation eye equipment, including chassis, frame and electric cabinet, the electric cabinet is installed in one end of frame, the top of chassis is equipped with the sliding fixed establishment, the sliding fixed establishment is used for adjusting the horizontal position of frame and fixes, the top mounting of frame has the push rod mechanism, the push rod mechanism includes translation mechanism, push rod, auxiliary adjusting subassembly, elastic limiting subassembly, push -and -pull subassembly and positioning assembly, one end of push rod is connected with auxiliary adjusting subassembly, the other end of push rod is movably connected with elastic limiting subassembly, through the embodiment of the utility model, realized the quick telescopic ventilation eye action, and the thrust is adjustable, and the automatic degree is relatively higher, and the control is relatively accurate, and through elastic limiting subassembly can satisfy the push rod with the certain height difference between the wind eye, simultaneously, the push rod and the hole position misregistration can be avoided through the adjustment sliding fixed establishment of manual, has certain use value and popularization value.

Description

Technical Field

[0001] This utility model relates to the field of ventilation eye equipment technology, and in particular to a side-blown furnace ventilation eye equipment. Background Technology

[0002] In the metallurgical industry, side-blown furnaces are important smelting equipment. The operation of their vents directly affects the combustion efficiency and process stability within the furnace. Traditional venting equipment often relies on manual operation or simple mechanical devices, which presents the following problems:

[0003] Inefficient, manual push rod operation is slow and it is difficult to accurately control the depth and force of the push rod, which can easily lead to a longer operation cycle;

[0004] Insufficient safety, high risk of manual intervention in high-temperature environments, and lack of explosion-proof design in traditional mechanical devices, which can easily lead to safety hazards;

[0005] Poor adaptability; the air hole often has a tilt error of ±1°; existing equipment lacks adaptive adjustment function, which can easily lead to mismatch between the push rod and the hole position, causing jamming or wear.

[0006] In summary, a side-blown furnace ventilation eye device is needed to address the shortcomings of the existing technology. Utility Model Content

[0007] In view of the shortcomings of the existing technology, this utility model provides a side-blown furnace ventilation eye device, which aims to solve the above problems.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a side-blown furnace ventilation eye device, comprising a base frame, a frame, and an electrical control box. The electrical control box is installed at one end of the frame. A sliding fixing mechanism is provided on the top of the base frame. The sliding fixing mechanism is used to adjust and fix the horizontal position of the frame. A push rod mechanism is installed on the top of the frame. The push rod mechanism includes a translation mechanism, a push rod, an auxiliary adjustment component, an elastic limit component, a push-pull component, and a positioning component. One end of the push rod is connected to the auxiliary adjustment component, and the other end of the push rod is movably connected to the elastic limit component. The auxiliary adjustment component, the push-pull component, and the positioning component are all connected to the translation mechanism. The elastic limit component is installed on the frame and at the end away from the electrical control box. The translation mechanism of the auxiliary adjustment component is connected to the push rod, and the output end of the push-pull component is connected to the auxiliary adjustment component. The push rod is driven by a translation mechanism to achieve rapid extension and retraction of the ventilation eye on the elastic limit component. The thrust is adjustable, the degree of automation is relatively high, and the control is relatively precise. The elastic limit component can ensure a certain height difference between the push rod and the ventilation eye. At the same time, the push rod and the hole position can be prevented by manually adjusting the sliding fixing mechanism.

[0009] Furthermore, the translation mechanism includes a motor, a first mounting plate, a second mounting plate, a rack, a slider, a guide rail, and a bellows cover. The first mounting plate is used to mount the motor, the push-pull assembly, and the positioning assembly. The second mounting plate is used to mount the auxiliary adjustment assembly. Both the first and second mounting plates are connected to the guide rail via the slider. The bottom output end of the motor is connected to the rack and pinion drive via gears.

[0010] Furthermore, the auxiliary adjustment component includes a frame, a first connecting part, and a second connecting part. The bottom wall of the frame is connected to the second mounting plate. The first connecting part and the second connecting part are respectively located on both sides of the frame. The first connecting part is used to connect the push-pull component, and the second connecting part is used to connect the push rod.

[0011] Furthermore, the elastic limiting component includes a base plate, a guide rod, a first adjusting plate, a second adjusting plate, a top plate, a handwheel, a rotating shaft, a support frame, and a positioning block. The base plate is fixedly installed on the frame. The top wall of the base plate is connected to the first adjusting plate, the second adjusting plate, and the top plate via the guide rod. The handwheel passes through the top plate and is connected to the second adjusting plate via the rotating shaft. The support frame is installed between the first adjusting plate and the second adjusting plate via an elastic element. The positioning block is installed in the middle of the support frame via an elastic element, and the positioning block has a through hole for adapting to the push rod.

[0012] Furthermore, the push-pull assembly includes a first electric cylinder and a connector. The first electric cylinder is fixedly mounted on a first mounting plate, and the piston end of the first electric cylinder is connected to the connector. The connector is used to adapt and connect the first connecting part.

[0013] Furthermore, the frame is provided with a base plate, which is used to fix the base plate of the elastic limiting component and the rack and guide rail of the translation mechanism, and the base plate is provided with an array of positioning ports for adapting the positioning component.

[0014] Furthermore, the positioning assembly includes a second electric cylinder and a short column. The second electric cylinder is fixedly mounted on the first mounting plate, and the bottom piston end of the second electric cylinder is connected to the short column. The short column is used to be adapted to be inserted into any one of the several positioning holes for fixing.

[0015] Furthermore, the sliding and fixing mechanism includes a fixing plate, a slide rail, a sliding platform, and an L-shaped fixing member. The slide rail is mounted on the base frame via the fixing plate. The sliding platform is slidably connected to the slide rail and is used to support the frame. The L-shaped fixing member is fixedly disposed on one side of the sliding platform and is used to fix the frame at the upper limit of the fixing plate. The fixing plate is provided with several positioning holes for adapting to the L-shaped fixing member.

[0016] The beneficial effects of this utility model are:

[0017] 1. In this utility model, the ground translation mechanism drives the push rod to achieve rapid extension and retraction of the ventilation eye on the elastic limiting component. The thrust is adjustable, the degree of automation is relatively high, and the control is relatively precise. Furthermore, the elastic limiting component can ensure that there is a certain height difference between the push rod and the ventilation eye. At the same time, the push rod and the hole position can be avoided by manually adjusting the sliding fixing mechanism.

[0018] 2. In this utility model, by setting a push-pull component on the ground translation mechanism, the device can not only perform rapid extension and retraction of the tamping rod through the motor, but also achieve the effect of slowly pushing and pulling to open the air hole when the tamping rod encounters resistance through the first electric cylinder, which has certain practical value and promotion value. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present invention.

[0021] Figure 2 This is a three-dimensional structural schematic diagram of the push rod mechanism of this utility model.

[0022] Figure 3 This is a three-dimensional structural diagram of the translation mechanism of this utility model.

[0023] Figure 4 This is a three-dimensional structural diagram of the auxiliary adjustment component of this utility model.

[0024] Figure 5 This is a three-dimensional structural diagram of the elastic limiting component of this utility model.

[0025] Figure 6 This is a schematic front view of the limiting component of this utility model.

[0026] Figure 7 This is a cross-sectional schematic diagram of the auxiliary adjustment component and the push-pull component of this utility model.

[0027] Figure 8 This is a schematic diagram of the push-pull component structure of this utility model.

[0028] Figure 9 This is a schematic diagram of the mounting structure of the positioning component and the substrate of this utility model.

[0029] Figure 10 This is a three-dimensional structural diagram of the sliding and fixing mechanism of this utility model.

[0030] In the diagram: 1-Base frame, 2-Frame, 21-Base plate, 211-Positioning port; 3-Sliding fixing mechanism, 31-Fixing plate, 311-Positioning hole, 32-Slide rail, 33-Sliding stage, 34-L-shaped fixing component; 4-Push rod mechanism, 41-Translation mechanism, 411-Motor, 412-First mounting plate, 413-Second mounting plate, 414-Rack and pinion, 415-Slider, 416-Guide rail, 417-Bell cover; 42-Push rod, 43-Auxiliary adjustment component, 431-Frame. 432-First connecting part; 433-Second connecting part; 44-Elastic limiting component; 441-Base plate; 442-Guide rod; 443-First adjusting plate; 444-Second adjusting plate; 445-Top plate; 446-Handwheel; 447-Rotating shaft; 448-Support frame; 449-Positioning block; 4491-Through hole; 45-Push-pull component; 451-First electric cylinder; 452-Connector; 46-Positioning component; 461-Second electric cylinder; 462-Short column; 10-Electric control box. Detailed Implementation

[0031] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as "connected to" another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.

[0032] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0033] like Figure 1 , 2As shown, a side-blown furnace ventilation eye device includes a base frame 1, a frame 2, and an electrical control box 10. The electrical control box 10 is installed at one end of the frame 2. The top of the base frame 1 is provided with a sliding fixing mechanism 3, which is used to adjust and fix the horizontal position of the frame 2. The top of the frame 2 is equipped with a push rod mechanism 4, which includes a translation mechanism 41, a push rod 42, an auxiliary adjustment component 43, an elastic limit component 44, a push-pull component 45, and a positioning component 46. One end of the push rod 42 is connected to the auxiliary adjustment component 43, and the other end of the push rod 42 is movably connected to the elastic limit component 44. The auxiliary adjustment component 43, the push-pull component 45, and the positioning component 46 are all connected to the translation mechanism 41. The elastic limit component 44 is installed on the frame 2 and is located away from the electrical control box 10. The translation mechanism 41 of the auxiliary adjustment component 43 is connected to the auxiliary adjustment component 43 through the push rod 42, and the output end of the push-pull component 45 is connected to the auxiliary adjustment component 43.

[0034] As one implementation method, such as Figure 3 As shown, the translation mechanism 41 includes a motor 411, a first mounting plate 412, a second mounting plate 413, a rack 414, a slider 415, a guide rail 416, and a bellows cover 417. The first mounting plate 412 is used to mount the motor 411, the push-pull assembly 45, and the positioning assembly 46. The second mounting plate 413 is used to mount the auxiliary adjustment assembly 43. Both the first mounting plate 412 and the second mounting plate 413 are connected to the guide rail 416 through the slider 415. The bottom output end of the motor 411 is connected to the rack 414 through a gear. The bellows cover 417 is used to prevent contaminants such as high-temperature molten slag, metal shavings, and dust from entering, and to avoid mechanical wear or failure caused by foreign objects blocking the guide rail 416.

[0035] As one implementation method, such as Figure 4 As shown, the auxiliary adjustment component 43 includes a frame 431, a first connecting part 432, and a second connecting part 433. The bottom wall of the frame 431 is connected to the second mounting plate 413. The first connecting part 432 and the second connecting part 433 are respectively located on both sides of the frame 431. The first connecting part 432 is used to connect the push-pull component 45, and the second connecting part 433 is used to connect the push rod 42.

[0036] As one implementation method, such as Figure 5As shown, the elastic limiting assembly 44 includes a base plate 441, a guide rod 442, a first adjusting plate 443, a second adjusting plate 444, a top plate 445, a handwheel 446, a rotating shaft 447, a support frame 448, and a positioning block 449. The base plate 441 is fixedly installed on the frame 2. The top wall of the base plate 441 is connected to the first adjusting plate 443, the second adjusting plate 444, and the top plate 445 through the guide rod 442. The handwheel 446 is connected to the second adjusting plate 444 after passing through the top plate 445 through the rotating shaft 447. The support frame 448 is installed between the first adjusting plate 443 and the second adjusting plate 444 through an elastic element. The positioning block 449 is installed in the middle of the support frame 448 through an elastic element, and the positioning block 449 has a through hole 4491 for adapting to the push rod 42.

[0037] As one implementation method, such as Figure 6 As shown, the top and bottom walls of the support frame 448 are provided with first spring rods 4481. The support frame 448 is connected to the first adjusting plate 443 and the second adjusting plate 444 respectively through the first spring rods 4481. The left and right outer walls of the positioning block 449 are provided with second spring rods 4491. The positioning block 449 is installed on the support frame 448 through the second spring rods 4491.

[0038] As one implementation method, such as Figure 7 , 8 As shown, the push-pull assembly 45 includes a first electric cylinder 451 and a connector 452. The first electric cylinder 451 is fixedly mounted on the first mounting plate 412. The piston end of the first electric cylinder 451 is connected to the connector 452. The connector 452 is used to adapt and connect the first connecting part 432.

[0039] In one embodiment, the first connecting part 432 is provided with a transverse insertion port and a longitudinal pin port for fitting the connector 452. The first connecting part 432 is provided with a pin 4321 for engaging the connector 452. The bottom end of the pin 4321 is inserted into the longitudinal pin port and engaged with the connector 452. The second connecting part 433 is provided with a ball head groove 4331 for connecting the push rod 42.

[0040] In one embodiment, the frame 2 is provided with a base plate 21, which is used to fix the base plate 441 of the elastic limiting component 44 and the rack 414 and guide rail 416 of the translation mechanism 41. The base plate 21 is provided with a plurality of positioning holes 211 for adapting the positioning component 46.

[0041] In one embodiment, the left and right sides of the substrate 21 are provided with fixing blocks 212 for limiting the moving distance of the translation mechanism 41, and the substrate 21 is also provided with a positioning sensor 213 for detecting the position of the short column 462.

[0042] As one implementation method, such as Figure 9 As shown, the positioning component 46 includes a second electric cylinder 461 and a short column 462. The second electric cylinder 461 is fixedly installed on the first mounting plate 412. The bottom piston end of the second electric cylinder 461 is connected to the short column 462. The short column 462 is used to be inserted into any one of the several positioning ports 211 for fixing.

[0043] As one implementation method, such as Figure 10 As shown, the sliding and fixing mechanism 3 includes a fixing plate 31, a slide rail 32, a sliding table 33, and an L-shaped fixing member 34. The slide rail 32 is mounted on the base frame 1 through the fixing plate 31. The sliding table 33 is slidably connected to the slide rail 32 and is used to support the frame 2. The L-shaped fixing member 34 is fixedly disposed on one side of the sliding table 33 and is used to fix the frame 2 at the upper limit of the fixing plate 31. Several positioning holes 311 for matching the L-shaped fixing member 34 are arranged on the fixing plate 31.

[0044] As one implementation method, the push rod 42 is a hexagonal rod structure (25mm across sides) and made of 40Cr material (melting point 1500℃). Combined with the automatic adjustment mechanism for the height difference of the rod head, it can adapt to the ±1° tilt of the air hole and avoid misalignment between the push rod and the hole.

[0045] The working principle of this utility model is as follows: First, by adjusting the sliding fixing mechanism 3 and the elastic limiting component 44, the push rod 42 is aligned with the air hole of the side-blown furnace. Then, the translation mechanism 41 drives the push rod 42 to quickly extend and retract on the elastic limiting component 44 (thrust force approximately 4290N, speed range: 0-1700mm / s, stroke 1400mm) to move the air hole. Specifically, the drive end of the motor 411 (2000r / min) is equipped with a gear adapted to the rack 414, thereby meshing and driving the first... Mounting plate 412 and second mounting plate 413 are provided. The push-pull assembly 45 on the first mounting plate 412 is engaged with the auxiliary adjustment assembly 43 on the second mounting plate 413. The ball joint groove 4331 on the right side of the auxiliary adjustment assembly 43 is used to connect one end of the push rod 42. The other end of the push rod 42 passes through the through hole 4491 on the positioning block 449. The left and right sides of the positioning block 449 are connected to the support frame 448 through the second spring rod 4482. The top and bottom of the support frame 448 are connected through the first spring rod 4482. 481 is connected to the first adjusting plate 443 and the second adjusting plate 444 respectively. When the handwheel 446 is turned manually, the distance between the first adjusting plate 443 and the second adjusting plate 444 can be adjusted, thereby allowing the positioning block 449 with the push rod 42 inserted to be adjusted at a small angle. This allows it to be used when there is a certain height difference between the push rod 42 and the air vent. When the push rod 42 encounters resistance during extension and retraction, the thrust reaches the set value, and the motor 411, in conjunction with the rack and pinion 414, drives the air to blow away from the side. One side of the furnace tuyere hole is retracted to the corresponding positioning port 211. The piston end of the second electric cylinder 461 extends and inserts the short column 462 into the positioning port 211, so that the first mounting plate 412 is relatively fixed on the guide rail 416. The first electric cylinder 451 is started to push and pull slowly (the first electric cylinder 451 is an explosion-proof electric cylinder with a thrust of 20400N, a speed range of 0-80mm / s, and a stroke of 200mm). The auxiliary adjustment component 43 and the push rod 42 connected in the ball head groove 4331 are then used to complete the action of opening the tuyere.

[0046] It should be noted that while the preferred embodiments of this utility model are provided in the specification and accompanying drawings, this utility model can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not intended to impose additional limitations on the content of this utility model; their purpose is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Furthermore, the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification. Moreover, those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A side-blown furnace ventilation hole device, comprising a base frame (1), a frame (2), and an electrical control box (10), wherein the electrical control box (10) is installed at one end of the frame (2), characterized in that, The top of the base frame (1) is provided with a sliding fixing mechanism (3), which is used to adjust and fix the horizontal position of the frame (2). The top of the frame (2) is equipped with a push rod mechanism (4), which includes a translation mechanism (41), a push rod (42), an auxiliary adjustment component (43), an elastic limit component (44), a push-pull component (45), and a positioning component (46). One end of the push rod (42) is connected to the auxiliary adjustment component (43). The other end of the push rod (42) is movably connected to the elastic limiting component (44). The auxiliary adjustment component (43), the push-pull component (45), and the positioning component (46) are all connected to the translation mechanism (41). The elastic limiting component (44) is mounted on the frame (2) and is located away from the electrical control box (10). The translation mechanism (41) of the auxiliary adjustment component (43) is connected to the push rod (42). The output end of the push-pull component (45) is connected to the auxiliary adjustment component (43).

2. The side-blown furnace ventilation eye device according to claim 1, characterized in that, The translation mechanism (41) includes a motor (411), a first mounting plate (412), a second mounting plate (413), a rack (414), a slider (415), a guide rail (416), and a bellows cover (417). The first mounting plate (412) is used to mount the motor (411), the push-pull assembly (45), and the positioning assembly (46). The second mounting plate (413) is used to mount the auxiliary adjustment assembly (43). Both the first mounting plate (412) and the second mounting plate (413) are connected to the guide rail (416) through the slider (415). The bottom output end of the motor (411) is connected to the rack (414) through a gear.

3. The side-blown furnace ventilation eye device according to claim 2, characterized in that, The auxiliary adjustment component (43) includes a frame (431), a first connecting part (432), and a second connecting part (433). The bottom wall of the frame (431) is connected to the second mounting plate (413). The first connecting part (432) and the second connecting part (433) are respectively located on both sides of the frame (431). The first connecting part (432) is used to connect the push-pull component (45), and the second connecting part (433) is used to connect the push rod (42).

4. The side-blown furnace ventilation eye device according to claim 3, characterized in that, The elastic limiting component (44) includes a base plate (441), a guide rod (442), a first adjusting plate (443), a second adjusting plate (444), a top plate (445), a handwheel (446), a rotating shaft (447), a support frame (448), and a positioning block (449). The base plate (441) is fixedly installed on the frame (2). The top wall of the base plate (441) is connected to the first adjusting plate (443) and the second adjusting plate (444) by the guide rod (442). The top plate (445) is connected to the handwheel (446), which passes through the top plate (445) via a rotating shaft (447) and is connected to the second adjusting plate (444). The support frame (448) is installed between the first adjusting plate (443) and the second adjusting plate (444) via an elastic element. The positioning block (449) is installed in the middle of the support frame (448) via an elastic element, and the positioning block (449) has a through hole (4491) for adapting to the push rod (42).

5. The side-blown furnace ventilation eye device according to claim 4, characterized in that, The push-pull assembly (45) includes a first electric cylinder (451) and a connector (452). The first electric cylinder (451) is fixedly mounted on the first mounting plate (412). The piston end of the first electric cylinder (451) is connected to the connector (452). The connector (452) is used to adapt and connect the first connecting part (432).

6. The side-blown furnace ventilation eye device according to claim 5, characterized in that, The frame (2) is provided with a base plate (21), which is used to fix the base plate (441) of the elastic limiting component (44) and the rack (414) and guide rail (416) of the translation mechanism (41). The base plate (21) is provided with a plurality of positioning ports (211) for adapting the positioning component (46).

7. The side-blown furnace ventilation opening device according to claim 6, characterized in that, The positioning component (46) includes a second electric cylinder (461) and a short column (462). The second electric cylinder (461) is fixedly mounted on the first mounting plate (412). The bottom piston end of the second electric cylinder (461) is connected to the short column (462). The short column (462) is used to be adapted to be inserted into any one of the several positioning ports (211) for fixing.

8. The side-blown furnace ventilation eye device according to claim 7, characterized in that, The sliding and fixing mechanism (3) includes a fixing plate (31), a slide rail (32), a sliding platform (33), and an L-shaped fixing member (34). The slide rail (32) is mounted on the base frame (1) through the fixing plate (31). The sliding platform (33) is slidably connected to the slide rail (32). The sliding platform (33) is used to support the frame (2). The L-shaped fixing member (34) is fixedly disposed on one side of the sliding platform (33) and is used to fix the frame (2) at the upper limit on the fixing plate (31). The fixing plate (31) has several positioning holes (311) arranged on it to fit the L-shaped fixing member (34).

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