A sample separating device suitable for detecting auxiliary hulling section of rice production line
By designing a sampling device suitable for rice production lines, multi-stage sampling is achieved by using a cylinder-driven insert plate and a multi-stage reverse dispensing cylinder. This solves the representativeness problem of large sample testing on rice production lines, realizes sample stability and purity, and improves the accuracy of testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI JIEXUN OPTOELECTRONICS TECH
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-29
AI Technical Summary
Existing rice production lines lack sampling equipment suitable for large-sample testing, resulting in unrepresentative test results and large errors, especially in the sampling process of rice-brown mixtures, where there is a lack of effective equipment.
A sample separation device was designed, which includes a feeding component and a sample separation component. The device uses a cylinder to drive the insert plate to quantitatively dispense materials, utilizes multiple sets of counter-arranged dispensing cylinders for multi-stage sample separation, and is equipped with a buffer plate and a dust collection system to ensure the stability and purity of sample processing.
It enables automated, multi-stage sample processing of wheat bran mixtures, ensuring sample stability and purity, reducing the impact of impurities, and improving the accuracy and representativeness of detection.
Smart Images
Figure CN224303398U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grain production equipment technology, specifically a sampling device suitable for auxiliary detection of rice hulling sections on a rice production line. Background Technology
[0002] In existing rice processing production lines, the rice hulling stage is a crucial step in paddy hulling, and its quality directly affects the subsequent rice milling and grading results. In actual production, to accurately assess the hulling effect, it is typically necessary to take samples from the production line to test the composition ratio of the paddy-brown mixture.
[0003] Firstly, most testing equipment on the market can only test small samples within 50g, so sampling is mostly done on small samples, resulting in unrepresentative test results and large errors. To improve this situation, large-sample testing equipment must be used, combined with our sampling equipment, to collect at least several kilograms of material at a time. However, this requires a sample separation device to ensure that the processed sample is within the testing range of the equipment, 300-500g. Currently, there is no such sample separation device on the market, especially one suitable for separating mixtures of wheat and chrysanthemum. Utility Model Content
[0004] The purpose of this utility model embodiment is to provide a sampling device suitable for auxiliary hulling section detection in rice production lines, aiming to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sampling device suitable for auxiliary hulling section detection in a rice production line, comprising a device housing, a feeding assembly provided on the device housing, the feeding assembly comprising a feeding hopper, a insert plate and a cylinder, the insert plate being fixedly connected to the output end of the cylinder, and the insert plate being movably connected to the bottom of the feeding hopper;
[0006] The device housing contains a sample separation component, which consists of two sets arranged vertically. The sample separation component comprises multiple component cylinders arranged side by side, with the outlets of adjacent cylinders facing opposite directions. The device housing contains a buffer plate positioned between the two sample separation components. A discharge port is located below the device housing, below the second sample separation component.
[0007] Furthermore, the feeding assembly also includes a support frame, a pad, a pressure plate, a cylinder bracket one, and a cylinder bracket two. The support frame is fixedly connected to the outer shell of the device. A pad is provided on the support frame, and a pressure plate is provided on the pad. The pressure plate is fixedly connected to the feeding hopper. A cylinder bracket one and a cylinder bracket two are provided on one side of the support frame. The cylinder bracket one and the cylinder bracket two are fixedly connected to the cylinder.
[0008] Furthermore, the feeding assembly also includes an observation window and a small filter plate. The observation window is provided on the side of the feeding hopper, and the small filter plate is provided inside the feeding hopper. The small filter plate is movably connected to the inner wall of the feeding hopper.
[0009] Furthermore, a dust suction port is provided on the top of the device housing, the dust suction port penetrates the device housing, an air duct plate is provided inside the device housing, the air duct plate is fixedly connected to the side wall of the device housing, the air duct plate is located below the dust suction port, and the air duct plate is fixedly connected to the buffer plate.
[0010] Furthermore, a support member is provided inside the housing of the device, the support member is located below the sample separation component, and the support member is used to support the sample separation component.
[0011] Furthermore, a main board is provided inside the device housing, the device housing is fixedly connected to the main board, the main board is connected to a sub-board, and the main board and the sub-board are used to support the sample separation component.
[0012] Furthermore, a bottom support is provided inside the device housing, which is located below the second group of sample-gathering components. The bottom support is used to support the sample-gathering components. A large filter plate is provided on one side of the bottom support, and the large filter plate is connected to the impurity port. The impurity port is located at the bottom of the device housing, and a waste port is provided at the bottom of the device housing.
[0013] Furthermore, a side plate is provided on one side of the device housing, and an observation window 2 is provided on the side plate for observing the inside of the device housing.
[0014] This utility model provides a sampling device suitable for auxiliary detection of the hulling stage in rice production lines, which has the following features:
[0015] Beneficial effects:
[0016] By setting up feeding and sampling components, automated, multi-stage sampling of the wheat-rice mixture is achieved. After being quantitatively fed in via a cylinder-driven baffle, the material sequentially passes through upper and lower sampling components for multi-stage agitation and screening. Samples meeting the requirements are output from the outlet for testing, while light impurities are filtered through a large filter plate and discharged from the impurity outlet, effectively removing them. A buffer plate is installed in the middle to slow down and guide the flow, ensuring sampling stability and uniform material distribution.
[0017] The entire device features an internal dust extraction port and a directional airflow system formed by the air duct plate, which promptly removes dust generated during sample separation, keeping the chamber clean and preventing any impact on sample purity. The device also utilizes a stable support system comprised of a main board, sub-boards, supporting components, and a bottom support to ensure accurate positioning and long-term stability of each component during operation. Multiple observation windows facilitate maintenance and monitoring, enabling an efficient, stable, and clean pre-test sample processing procedure. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of a sampling device suitable for auxiliary detection of the hulling stage in a rice production line.
[0019] Figure 2 This is a schematic diagram of the feeding component in a sampling device for auxiliary detection of the hulling section in a rice production line.
[0020] Figure 3 For a sampling device suitable for auxiliary detection of rice hulling stage in rice production lines Figure 2 A sectional view.
[0021] Figure 4 For a sampling device suitable for auxiliary detection of rice hulling stage in rice production lines Figure 2 Top view.
[0022] Figure 5 For a sampling device suitable for auxiliary detection of rice hulling stage in rice production lines Figure 1 Side view.
[0023] Figure 6 For a sampling device suitable for auxiliary detection of rice hulling stage in rice production lines Figure 1 A sectional view.
[0024] Figure 7 This is a side view of a small filter plate in a sampling device for auxiliary detection of the hulling stage in a rice production line.
[0025] In the diagram: 1. Feeding assembly; 101. Support frame; 102. Pad; 103. Pressure plate; 104. Feeding hopper; 105. Cylinder bracket one; 106. Cylinder bracket two; 107. Observation window one; 108. Insert plate; 109. Small filter plate; 1010. Cylinder; 2. Sampling assembly; 3. Dust suction port; 4. Main board; 5. Sub-board; 6. Side plate; 7. Observation window two; 8. Buffer plate; 9. Air duct plate; 10. Bottom support; 11. Discharge port; 12. Waste port; 13. Large filter plate; 14. Support component; 15. Handle; 16. Impurity port; 17. Device casing. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0027] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0028] like Figures 1-7 As shown in the figure, the present invention provides a sampling device for auxiliary hulling section detection in a rice production line, comprising a device housing 17, on which a feeding assembly 1 is provided. The feeding assembly 1 includes a feeding hopper 104, a baffle plate 108 and a cylinder 1010. The baffle plate 108 is fixedly connected to the output end of the cylinder 1010 and is movably connected to the bottom of the feeding hopper 104.
[0029] The device housing 17 is provided with a sample separation component 2, which consists of two sets arranged vertically. The sample separation component 2 is a multi-component material cylinder arranged side by side, with the outlets of adjacent material cylinders arranged in opposite directions. The device housing 17 is provided with a buffer plate 8, which is located between the two sets of sample separation components 2. The device housing 17 is provided with an outlet 11 at the bottom, which is located below the second set of sample separation components 2.
[0030] In this embodiment, the insert plate 108 is driven by the cylinder 1010 to control the opening and closing of the bottom outlet of the feed hopper 104 to achieve quantitative feeding. The device housing 17 is provided with two sets of vertically arranged sample-dividing components 2, and each set of sample-dividing components 2 is composed of multiple parallel material-dividing cylinders. The outlets of the material-dividing cylinders are arranged in staggered directions to disrupt the material flow and achieve multiple graded sampling. The buffer plate 8 is located between the two sets of sample-dividing components 2, which can effectively buffer the impact force of the material and stabilize its landing point. The outlet 11 is located below the lower sample-dividing component 2 to output samples that meet the detection conditions.
[0031] After being released from the feed hopper 104, the material falls downwards by gravity into the first group of sampling components 2 located inside the outer casing 17 of the device. This component consists of multiple parallel distributing cylinders with their outlets facing opposite directions, guiding the material to disperse in different directions during its descent, thus forming primary sampling. Next, the material passes through a buffer plate 8 positioned in the middle at a slightly inclined angle. Its upper surface receives the material after the initial sampling, mitigating the impact and stabilizing the falling path, thereby improving the stability and accuracy of the next stage of sampling. The material then enters the second group of sampling components 2 for further sorting. Similar in structure to the first group, it also consists of parallel distributing cylinders. The selected target material is discharged into the testing equipment through the bottom outlet 11, while unselected material or light impurities are guided to the waste outlet 12 through other bottom outlets, completing the entire sampling process.
[0032] like Figure 1 and Figure 7 As shown, in one embodiment of this utility model, the feeding assembly 1 further includes a support frame 101, a pad 102, a pressure plate 103, a cylinder bracket 105 and a cylinder bracket 106. The support frame 101 is fixedly connected to the device housing 17. The pad 102 is provided on the support frame 101, and the pressure plate 103 is provided on the pad 102. The pressure plate 103 is fixedly connected to the feeding hopper 104. A cylinder bracket 105 and a cylinder bracket 106 are provided on one side of the support frame 101. The cylinder bracket 105 and the cylinder bracket 106 are fixedly connected to the cylinder 1010.
[0033] In this embodiment, the support frame 101 serves as the structural support foundation for the entire feeding system. It is fixed to the upper part of the device housing 17 by bolts or welding and is used to support the overall weight of the feeding hopper 104 and related power mechanisms. The pad 102 is set on the top of the support frame 101 to distribute the force and avoid structural deformation caused by local stress concentration. The pressure plate 103 is close to the upper edge of the feeding hopper 104 to firmly press it onto the pad 102 and prevent the feeding hopper from shaking under long-term operation or feeding impact. Cylinder bracket one 105 and cylinder bracket two 106 are distributed at both ends of the cylinder 1010 and are bolted together to stably fix the cylinder to one side of the support frame 101, so that the cylinder output shaft can accurately drive the insert plate 108 to move horizontally, thereby ensuring accurate and efficient opening and closing of the discharge port.
[0034] like Figure 1 and Figure 7As shown, in one embodiment of the present invention, the feeding assembly 1 further includes an observation window 107 and a small filter plate 109. The observation window 107 is provided on the side of the feeding hopper 104, and the small filter plate 109 is provided inside the feeding hopper 104. The small filter plate 109 is movably connected to the inner wall of the feeding hopper 104.
[0035] In this embodiment, the observation window 107 is located on the side wall of the feed hopper 104 and is made of transparent tempered glass or polycarbonate material. It can withstand material impact and has excellent light transmission performance, allowing operators to easily observe the remaining amount and flow status of material inside the feed hopper. The small filter plate 109 is installed in the lower part of the feed hopper 104 and is movably connected to the inner wall. It can be disassembled and replaced as needed during actual use. It is used to initially block larger impurity particles such as straw and stalks, effectively reducing the impurity burden entering the sampling component, and also reducing contamination and interference to subsequent testing equipment.
[0036] like Figure 1 and Figure 2 As shown, in one embodiment of the present invention, a dust suction port 3 is provided on the top of the device housing 17, the dust suction port 3 penetrates the device housing 17, an air duct plate 9 is provided inside the device housing 17, the air duct plate 9 is fixedly connected to the side wall of the device housing 17, the air duct plate 9 is located below the dust suction port 3, and the air duct plate 9 is fixedly connected to the buffer plate 8.
[0037] In this embodiment, dust control is achieved through a dust suction port 3 located at the top of the device. The dust suction port 3 penetrates the top of the device housing 17 and connects to an external industrial dust collection device to remove fine particulate impurities, rice husk dust, and other contaminants generated during device operation. Below it is an air duct plate 9, which forms an air guide channel through its structural design. Its upper end is close to the dust suction port 3, its lower end is fixedly connected to a buffer plate 8, and its sides are fitted and sealed against the device housing 17. The presence of the air duct plate 9 creates a stable airflow channel inside the device, preventing dust turbulence or backflow into the material path, improving dust removal efficiency and the working environment.
[0038] like Figure 1 and Figure 2 As shown, in one embodiment of the present invention, a support member 14 is provided inside the outer casing 17 of the device. The support member 14 is disposed below the sample separation component 2 and is used to support the sample separation component 2.
[0039] In this embodiment, the support member 14 is located below the sampling component 2 and is arranged reasonably according to the overall shape and center of gravity of the sampling component 2. This structure is mainly used to provide longitudinal support to prevent the sampling component from sinking, shifting, or shaking under continuous impact from materials, and to ensure that the relative position between its outlet and the lower structure is always consistent, thereby ensuring the smoothness and consistency of the sampling process.
[0040] like Figure 1 and Figure 2 As shown, in one embodiment of the present invention, a main board 4 is provided inside the device housing 17, the device housing 17 is fixedly connected to the main board 4, the main board 4 is connected to the sub-board 5, and the main board 4 and the sub-board 5 are used to support the sample separation component 2.
[0041] In this embodiment, a frame support structure combining horizontal and vertical components is formed by fixing a main board 4 and a secondary board 5 inside the device housing 17. The main board 4 is mostly located at the bottom or back of the sample separation component for horizontal fixation of the component. The secondary board 5 is vertically connected to the main board 4 and forms a clamp with the side wall or top structure of the device, which enhances the overall rigidity of the structure, effectively improves the vibration resistance of the sample separation component during operation, and ensures that the equipment maintains good sample separation accuracy and physical stability during long-term high-frequency operation.
[0042] like Figure 1 and Figure 2 As shown, in one embodiment of the present invention, a bottom support 10 is provided inside the device housing 17. The bottom support 10 is located below the second group of sample components 2. The bottom support 10 is used to support the sample components 2. A large filter plate 13 is provided on one side of the bottom support 10. The large filter plate 13 is connected to the impurity port 16. The impurity port 16 is located at the bottom of the device housing 17. A waste port 12 is provided below the device housing 17.
[0043] In this embodiment, a bottom support 10 is provided at the bottom of the device to support the end of the second group of sample components 2. At the same time, a large filter plate 13 with a large area is provided. The filter plate is arranged on one side of the bottom support 10 and has a small pore size and a large filtration area, which can be used to separate lighter or smaller impurities and dust in the material.
[0044] The separated impurities are discharged to the outside of the device through the impurity port 16, which is connected to the filter plate, thereby preventing impurities from mixing into the test sample, improving the purity of the sample, and optimizing the accuracy and reliability of subsequent tests. The waste port 12 and the impurity port 16 are arranged side by side, and the rice husks after the impurities have been filtered are led out through the waste port 12.
[0045] like Figure 1 and Figure 2As shown, in one embodiment of the present invention, a side plate 6 is provided on one side of the device housing 17, and an observation window 7 is provided on the side plate 6 for observing the inside of the device housing 17.
[0046] In this embodiment, a second observation window 7 is provided on the side plate 6. This observation window has a similar function to the first observation window 107, but the observation angle is located on the side of the equipment. It can help the operator monitor the internal operation of the equipment from multiple directions. Especially during the debugging and maintenance phase, it is convenient to quickly identify whether the material flow is smooth or whether there are abnormal problems such as blockage, thereby improving maintenance efficiency and reducing the failure rate. The second observation window 7 is fixedly connected to the side plate 6 through the handle 15.
[0047] The working principle of this invention is as follows: The rice-brown mixture is first fed into the feed hopper 104, and the cylinder 1010 drives the insert plate 108 to move up and down to achieve quantitative release of the material. The material falls into the first group of sample components 2, and the initial disturbance and sample separation is completed by the opposite discharge direction of the adjacent sample cylinders. Then, it falls to the buffer plate 8 set in the middle for flow guidance and buffering, and then enters the second group of sample components 2 to complete the fine separation process. The qualified samples are output from the discharge port 11, and the impurities are filtered by the large filter plate 13 and discharged from the impurity port 16, effectively realizing material screening and impurity removal.
[0048] To maintain a clean environment inside the device, a dust suction port 3 is installed at the top, which, together with the air duct plate 9 below it, forms an air guiding structure to guide the dust during the sample separation process to be quickly discharged. Inside the device, the main support frame is built by the main board 4 and the sub-board 5, which, together with the support component 14 located below the sample separation component 2 and the bottom support 10, stably support the core component and prevent displacement or loosening during operation. The device also has an observation window 107 on the side of the feed hopper 104 and an observation window 7 on the side plate 6, which allows the operator to monitor the material flow and equipment status in real time.
[0049] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A sampling device for auxiliary hulling stage detection in a rice production line, comprising a housing (17), characterized in that, The device housing (17) is provided with a feeding assembly (1), which includes a feeding hopper (104), a insert plate (108) and a cylinder (1010). The insert plate (108) is fixedly connected to the output end of the cylinder (1010), and the insert plate (108) is movably connected to the bottom of the feeding hopper (104). The device housing (17) is provided with a sample separation component (2), which is provided in two sets. The two sets of sample separation components (2) are arranged one above the other. The sample separation component (2) is a multi-component material cylinder arranged side by side, with the outlets of adjacent material cylinders arranged in opposite directions. The device housing (17) is provided with a buffer plate (8), which is arranged between the two sets of sample separation components (2). The device housing (17) is provided with an outlet (11) at the bottom, which is located below the second set of sample separation components (2).
2. The sampling device for auxiliary hulling stage detection in a rice production line according to claim 1, characterized in that, The feeding assembly (1) further includes a support frame (101), a pad (102), a pressure plate (103), a cylinder bracket one (105), and a cylinder bracket two (106). The support frame (101) is fixedly connected to the device housing (17). The support frame (101) is provided with a pad (102). The pad (102) is provided with a pressure plate (103). The pressure plate (103) is fixedly connected to the feeding hopper (104). A cylinder bracket one (105) and a cylinder bracket two (106) are provided on one side of the support frame (101). The cylinder bracket one (105) and the cylinder bracket two (106) are fixedly connected to the cylinder (1010).
3. A sampling device for auxiliary hulling segment detection in a rice production line according to claim 2, characterized in that, The feeding assembly (1) also includes an observation window (107) and a small filter plate (109). The observation window (107) is provided on the side of the feeding hopper (104), and the small filter plate (109) is provided inside the feeding hopper (104). The small filter plate (109) is movably connected to the inner wall of the feeding hopper (104).
4. A sampling device for auxiliary hulling segment detection in a rice production line according to claim 1, characterized in that, The device housing (17) has a dust suction port (3) at the top, which penetrates the device housing (17). The device housing (17) has an air duct plate (9) inside, which is fixedly connected to the side wall of the device housing (17). The air duct plate (9) is located below the dust suction port (3) and is fixedly connected to the buffer plate (8).
5. A sampling device for auxiliary hulling segment detection in a rice production line according to claim 4, characterized in that, A support member (14) is provided inside the outer casing (17) of the device. The support member (14) is located below the sample separation component (2) and is used to support the sample separation component (2).
6. A sampling device for auxiliary hulling segment detection in a rice production line according to claim 5, characterized in that, The device housing (17) is provided with a main board (4), the device housing (17) is fixedly connected to the main board (4), the main board (4) is connected to the sub-board (5), and the main board (4) and the sub-board (5) are used to support the sample separation component (2).
7. A sampling device for auxiliary hulling segment detection in a rice production line according to claim 6, characterized in that, A bottom support (10) is provided inside the outer casing (17) of the device. The bottom support (10) is located below the second group of sample components (2). The bottom support (10) is used to support the sample components (2). A large filter plate (13) is provided on one side of the bottom support (10). The large filter plate (13) is connected to the impurity port (16). The impurity port (16) is located at the bottom of the outer casing (17). A waste port (12) is provided below the outer casing (17).
8. A sampling device for auxiliary hulling stage detection in a rice production line according to claim 1, characterized in that, A side plate (6) is provided on one side of the device housing (17), and an observation window (7) is provided on the side plate (6) for observing the inside of the device housing (17).