A full moisture automatic analyzer of unmanned automatic online sample preparation system
By designing an automated online sampling system for full moisture analysis, the problems of high labor intensity and numerous human factors in existing technologies have been solved, achieving efficient and accurate full moisture detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINAN SHUNDEWEI METALLURGICAL TECH CO LTD
- Filing Date
- 2025-04-23
- Publication Date
- 2026-05-29
AI Technical Summary
Existing methods for detecting total moisture content are labor-intensive, involve many human factors, make it difficult to guarantee the drying effect, and cannot achieve process control.
Design an automated online sampling system for full moisture analysis, including a support frame, heating plate, rotating tray, weighing device and automatic feeding device, to realize automatic loading, unloading, weighing and data recording, and achieve accurate detection through computer control.
It enables the completion of full moisture analysis in the shortest possible time, reducing workload, improving efficiency, avoiding human interference, and ensuring the accuracy and reliability of test results.
Smart Images

Figure CN224303491U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of total moisture detection technology, specifically to an automated total moisture analyzer for an unmanned, automated online sampling system. Background Technology
[0002] Moisture content testing of raw materials, metallurgical auxiliaries, and solvents is an essential part of settlement between suppliers and buyers, directly impacting the interests of both parties and has always been highly valued by both sides. Most moisture tests follow the national standard requirement of constant weight after half an hour, simply placing the sample in a drying oven for two hours and taking the decrease in moisture content as the moisture content, without repeated comparative weighing. Clearly, this method cannot guarantee complete drying. Furthermore, this operation is labor-intensive, prone to human error, and difficult to control during the process. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides an automated full moisture analyzer for an unmanned, automated online sampling system, which solves the problems mentioned in the background section.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic moisture analyzer for an unmanned automated online sampling system, comprising a lower outer shell assembly, a lower outer shell assembly fixedly mounted on the outer side of the lower body assembly, an upper outer shell assembly fixedly mounted on the upper end face of the lower body assembly, the lower body assembly including a support frame, a heating plate fixedly mounted on the upper end face of the support frame, a power device A fixedly mounted inside the support frame, a rotating material tray fixedly mounted after the power device A passes through the heating plate, and a partition fixedly mounted on one side of the support frame. The partition plate has one end of a discharge cylinder fixedly installed on it, and the other end of the discharge cylinder is rotatably connected to a mounting plate D. A discharge plate is fixedly installed on the other side of the mounting plate D. A rotating shaft is fixedly installed on the discharge plate and the lower side of the bottom plate. There are four rotating shafts, two of which are fixedly installed on the lower side of the discharge plate, and the other two are installed on the lower side of the bottom plate. The four rotating shafts are connected by a rotating shaft. Heater A and heater B are fixedly installed on the upper surface of the bottom plate. A rotating seat is also rotatably connected between the discharge plate and the bottom plate.
[0005] A weighing device is also fixedly installed inside the support frame. The weighing device passes through the heating plate and abuts against the lower end face of the rotating material plate. A temperature sensor is fixedly installed on the upper end face of the heating plate.
[0006] An upper inner shell assembly is fixedly installed on the upper surface of the lower outer shell assembly. A reinforcing mounting plate is fixedly installed on the upper surface of the upper inner shell assembly. A pressure relief port is provided on the reinforcing mounting plate. An automatic feeding device is fixedly installed between the upper surface of the reinforcing mounting plate and the upper outer shell assembly.
[0007] As a preferred embodiment of this utility model, the power device A includes a bottom mounting plate fixedly connected to a support frame. Two corner brackets are fixedly mounted on the upper surface of the bottom mounting plate, and a power transmission device is fixedly mounted between the two corner brackets. A power device B is fixedly mounted on one side of the power transmission device. A drive shaft is fixedly mounted inside the power transmission device. A bearing A is sleeved on the outside of the drive shaft and fixedly mounted on the upper surface of the power transmission device. A connecting plate B is sleeved on the outside of the drive shaft, and two mounting pads are also sleeved on the outside of the drive shaft. The mounting pads are respectively mounted on both sides of the connecting plate B.
[0008] As a preferred embodiment of this utility model, the rotating tray includes several tray support frames fixedly connected to the connecting plate B. Each tray support frame is fixedly connected to the tray connecting plate. A support rod is fixedly installed between any two tray support frames. A tray is fixedly installed between any two tray support frames and the tray connecting plate. Two support rod placement slots are fixedly installed on the lower end face of any tray. A slot is provided on the support rod placement slot, and the support rod is installed in the slot.
[0009] As a preferred technical solution of this utility model, the weighing device includes a mounting plate A fixedly installed inside the support frame, a mounting plate B fixedly installed on the upper surface of the mounting plate A, a connecting plate C fixedly installed on the upper surface of the mounting plate B, a lifting cylinder fixedly installed on one side of the connecting plate C, a lifting rod installed inside the lifting cylinder, a rod mounting seat fixedly installed at one end of the lifting rod, a mounting plate C fixedly installed on the upper surface of the rod mounting seat, and an electronic scale fixedly installed on the upper surface of the mounting plate C.
[0010] Three mounting blocks A are fixedly installed inside the heating plate. A connecting rod is installed through each mounting block A. A pad is fixedly installed at one end of the connecting rod, and a mounting block B is fixedly installed at the other end of the connecting rod. A connecting frame is fixedly installed between the three connecting rods.
[0011] As a preferred embodiment of the present invention, the automatic feeding device includes an upper feeding device fixedly installed on the upper surface of the upper housing assembly and a feeding pipe fixedly installed on the lower surface of the reinforced mounting plate.
[0012] As a preferred technical solution of this utility model, the upper outer shell assembly includes a plate fixedly installed with the upper inner shell assembly. A pressure relief port is fixedly installed on the plate. An opening is provided at the connection between the pressure relief port and the plate. Several ribs are fixedly installed on the upper end face of the plate. A feed port for an automatic feeding device is provided on the plate.
[0013] As a preferred embodiment of this utility model, the upper feeding device includes a mounting base plate fixedly installed on the upper end face of the upper outer shell assembly. An inlet shell is fixedly installed on the upper end face of the mounting base plate. Five flow regulating blades are movably installed inside the inlet shell. The five flow regulating blades penetrate the outer side wall of the inlet shell and are fixedly connected to a connecting plate A. One end of the connecting plate A is fixedly connected to a pneumatic drive device. The other end of the pneumatic drive device is fixedly installed with a mounting base. The other end of the mounting base is also fixedly connected to the mounting base plate.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. This utility model requires only three steps: information input, material loading, and data submission. It can complete the full moisture analysis in the shortest time and achieve the standard of constant weight in half an hour. It can analyze 8 samples simultaneously, with automatic material loading and unloading, which greatly reduces the workload and improves the efficiency. The computer-controlled automatic weighing ensures accurate data, process control records, and curve reports, avoiding interference from human factors and the occurrence of quality disputes. Attached Figure Description
[0016] Figure 1 This is a perspective view of the present utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0018] Figure 3 for Figure 2 Enlarged view of point A;
[0019] Figure 4 This is a schematic diagram of the internal structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the internal structure of this utility model;
[0021] Figure 6 This is a schematic diagram of the internal structure of this utility model;
[0022] Figure 7 This is a schematic diagram of the internal structure of this utility model;
[0023] Figure 8 This is a schematic diagram of the internal structure of this utility model;
[0024] Figure 9 This is a schematic diagram of a weighing device;
[0025] Figure 10 This is a schematic diagram of the internal structure of this utility model;
[0026] Figure 11 This is a schematic diagram of the internal structure of this utility model;
[0027] Figure 12 This is a schematic diagram of the power unit;
[0028] Figure 13 This is a schematic diagram of the reinforced mounting plate;
[0029] Figure 14 This is a schematic diagram of the automatic feeding device combined with the upper housing;
[0030] Figure 15 This is a schematic diagram of the automatic feeding device combined with the upper housing;
[0031] Figure 16 This is a schematic diagram of an automatic feeding device;
[0032] Figure 17 This is a schematic diagram of a rotating feed tray;
[0033] Figure 18 for Figure 17 Enlarged view of point C.
[0034] In the picture:
[0035] 1. Automatic feeding device; 11. Feeding pipe;
[0036] 10. Upper feeding device; 101. Mounting base plate; 102. Feed inlet shell; 103. Pneumatic drive device; 104. Connecting plate A; 105. Mounting base; 106. Flow regulating blade; 107. Protective plate;
[0037] 2. Pressure relief port; 3. Lower outer casing assembly;
[0038] 4. Lower body assembly; 401, support frame; 404, partition plate;
[0039] 403. Power unit A; 4031. Bearing A; 4032. Drive shaft; 4033. Mounting pad; 4034. Connecting plate B; 4035. Power unit B; 4036. Bottom mounting plate; 4037. Angle bracket; 4038. Power transmission device;
[0040] 402. Heating plate; 4021. Heater A; 4022. Heater B; 4023. Base plate; 4024. Rotating seat; 4025. Discharge plate; 4026. Discharge cylinder; 4027. Rotating shaft; 4028. Mounting plate D;
[0041] 5. Upper outer shell assembly; 502. Upper inner shell assembly;
[0042] 501, Reinforced mounting plate; 5011, Feed inlet; 5012, Rib; 5013, Sheet metal;
[0043] 6. Temperature sensor;
[0044] 7. Rotary tray; 701. Tray; 702. Tray support frame; 703. Support rod; 704. Support rod placement slot; 705. Tray connecting plate;
[0045] 8. Weighing device; 801. Electronic scale; 802. Lifting push cylinder; 803. Mounting plate A; 804. Connecting plate C; 805. Mounting plate B; 806. Mounting plate C; 807. Lifting push rod; 808. Push rod mounting seat; 809. Pad; 8010. Mounting block A; 8011. Connecting frame; 8012. Mounting block B; 8013. Connecting rod. Detailed Implementation
[0046] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0047] Please see Figure 1-18 This utility model provides the following technical solution: a fully automatic moisture analyzer for an unmanned automated online sampling system, comprising a lower outer shell assembly 3, a lower body assembly 4 with the lower outer shell assembly 3 fixedly installed on its outer side, an upper outer shell assembly 5 fixedly installed on the upper end face of the lower body assembly 4, the lower body assembly 4 including a support frame 401, a heating plate 402 fixedly installed on the upper end face of the support frame 401, a power device A403 fixedly installed inside the support frame 401, a rotating material plate 7 fixedly installed after the power device A403 passes through the heating plate 402, a partition plate 404 fixedly installed on one side of the support frame 401, and one end of a discharge cylinder 4026 fixedly installed on the partition plate 404 for unloading... The other end of the material cylinder 4026 is rotatably connected to the mounting plate D4028. The other side of the mounting plate D4028 is fixedly installed with the unloading plate 4025. The unloading plate 4025 and the lower side of the base plate 4023 are fixedly installed with the rotating shaft 4027. There are four rotating shafts 4027. The two inner rotating shafts 4027 are fixedly installed with the lower side of the unloading plate 4025. The other two rotating shafts 4027 are installed on the lower side of the base plate 4023. The four rotating shafts 4027 are connected by a rotating shaft. The upper end face of the base plate 4023 is fixedly installed with the heater A4021 and the heater B4022. The rotating seat 4024 is also rotatably connected between the unloading plate 4025 and the base plate 4023.
[0048] A weighing device 8 is also fixedly installed inside the support frame 401. The weighing device 8 passes through the heating plate 402 and abuts against the lower end face of the rotating plate 7. A temperature sensor 6 is fixedly installed on the upper end face of the heating plate 402.
[0049] The upper inner shell assembly 502 is fixedly installed on the upper surface of the lower outer shell assembly 3. The upper inner shell assembly 502 is fixedly installed on the upper surface of the upper inner shell assembly 502. The reinforcing mounting plate 501 is provided with a pressure relief port 2. An automatic feeding device 1 is fixedly installed between the upper surface of the reinforcing mounting plate 501 and the upper outer shell assembly 5.
[0050] In this embodiment, the lower outer shell assembly 3 is bolted to the outer side of the lower body assembly 4, mainly to provide external protection and overall structural support for the equipment, and to prevent external environment from interfering with internal precision components. The upper outer shell assembly 5 is bolted to the upper end face of the lower body assembly 4. The lower outer shell assembly 3 and the upper outer shell assembly 5 together constitute the outer shell of the equipment, further enhancing the stability and safety of the equipment.
[0051] The support frame 401, as the core support structure, is mainly used to support and fix other components, ensuring the stability of the equipment during operation. The heating plate 402 is installed on the upper surface of the support frame 401 by bolts and angle brackets. Its function is to uniformly heat the rotating material plate 7 so that the material reaches the required temperature conditions during the detection process. The power unit A403 is installed inside the support frame 401 by bolts. The power unit A403 is connected to the rotating material plate 7 by bolts, thereby driving the rotating material plate 7 to rotate, ensuring that the material is heated evenly during the heating process and avoiding local overheating or underheating.
[0052] A partition plate 404 is bolted to one side of the support frame 401. One end of a discharge cylinder 4026 is bolted to the partition plate 404. The other end of the discharge cylinder 4026 is connected to the discharge plate 4025 via a mounting plate D4028. A pivot is provided between the mounting plate D4028 and the discharge cylinder 4026, allowing the discharge plate 4025 to tilt. The discharge plate 4025 is connected to the lower side of the base plate 4023 via four pivots 4027. Two pivots 4027 are bolted to the lower side of the discharge plate 4025, while the other two are bolted to the lower side of the discharge plate 4025. It is also fixed to the lower side of the base plate 4023 by bolts. The four rotating shafts 4027 are linked by a rotating shaft to ensure that the unloading plate 4025 rotates smoothly during the unloading process and realizes the automatic unloading function of materials. Heater A4021 and heater B4022 are installed on the upper end of the base plate 4023 to provide auxiliary heating function and ensure that the temperature of the material is evenly distributed during the detection process. A rotating seat 4024 is also rotatably connected between the unloading plate 4025 and the base plate 4023 to enhance the stability of the unloading plate 4025 and prevent jamming or displacement during the unloading process.
[0053] The supporting frame 401 is also equipped with a weighing device 8 by bolt connection. The weighing device 8 passes through the heating plate 402 and abuts against the lower end face of the rotating material plate 7. Its function is to weigh the material in real time and provide accurate data support for full moisture analysis. A temperature sensor 6 is installed on the upper end face of the heating plate 402 to monitor the temperature of the heating plate 402 in real time and feed the temperature data back to the control system to achieve precise temperature control and ensure the accuracy and reliability of the test results.
[0054] The upper inner shell assembly 502 is bolted to the upper end face of the lower outer shell assembly 3. A reinforcing mounting plate 501 is snapped onto the upper end face of the upper inner shell assembly 502. The reinforcing mounting plate 501 is provided with a pressure relief port 2, which is used to release internal pressure during equipment operation to prevent equipment damage due to excessive pressure and ensure safe operation of the equipment. An automatic feeding device 1 is fixedly installed between the upper end face of the reinforcing mounting plate 501 and the upper outer shell assembly 5. The function of the automatic feeding device 1 is to automatically transport the material to be tested to the rotating material tray 7, realize unmanned operation, improve testing efficiency and reduce manual intervention.
[0055] Specifically, the power unit A403 includes a bottom mounting plate 4036 fixedly connected to the support frame 401. Two corner brackets 4037 are fixedly installed on the upper surface of the bottom mounting plate 4036. A power transmission device 4038 is fixedly installed between the two corner brackets 4037. A power unit B4035 is fixedly installed on one side of the power transmission device 4038. A drive shaft 4032 is fixedly installed inside the power transmission device 4038. A bearing A4031 is sleeved on the outside of the drive shaft 4032. The bearing A4031 is fixedly installed on the upper surface of the power transmission device 4038. A connecting plate 4034 (connecting plate B4034) is sleeved on the outside of the drive shaft 4032. Two mounting pads 4033 are also sleeved on the outside of the drive shaft 4032. The mounting pads 4033 are respectively installed on both sides of the connecting plate 4034 (connecting plate B4034).
[0056] In this embodiment, the support frame 401 and the bottom mounting plate 4036 are connected by welding. The bottom mounting plate 4036 serves as a basic support component and is connected to the support frame 401 by bolts to ensure overall stability. Two corner brackets 4037 are bolted to the upper end of the bottom mounting plate 4036. The corner brackets 4037 are used to enhance the connection strength between the bottom mounting plate 4036 and the power transmission device 4038, preventing vibration or displacement during power transmission. The power transmission device 4038 is bolted between the two corner brackets 4037. The power transmission device 4038, as a core component, is used to transmit the power generated by the power device B4035 to external equipment. The power device B4035 is installed on one side of the power transmission device 4038. The power device B4035 provides a power source for the power transmission device 4038 and is fixedly connected to the power transmission device 4038 by a key connection to ensure the continuity of power transmission. For stability, the power transmission device 4038 has a drive shaft 4032 installed inside via a coupling. The drive shaft 4032 transmits power from the power device B4035 to external equipment through rotation. A bearing A4031 is sleeved on the outside of the drive shaft 4032 and is installed on the upper end face of the power transmission device 4038. The bearing A4031 is used to support the drive shaft 4032 and reduce frictional resistance during rotation, thereby improving power transmission efficiency. A connecting plate 4034 (connecting plate B4034) is also sleeved on the outside of the drive shaft 4032. The connecting plate 4034 (connecting plate B4034) is used to connect the drive shaft 4032 with other external components to ensure the continuity of power transmission. Two mounting pads 4033 are also sleeved on the outside of the drive shaft 4032. The mounting pads 4033 are respectively installed on both sides of the connecting plate 4034 (connecting plate B4034) to fix the position of the connecting plate 4034 (connecting plate B4034) and prevent it from shifting or loosening during power transmission.
[0057] Specifically, the rotating tray 7 includes several tray support frames 702 that are fixedly connected to the connecting plate 4034 and the connecting plate B4034. Each tray support frame 702 is fixedly connected to the tray connecting plate 705. A support rod 703 is fixedly installed between any two tray support frames 702. A tray 701 is fixedly installed between any two tray support frames 702 and the tray connecting plate 705. Two support rod placement slots 704 are fixedly installed on the lower end face of any tray 701. A slot is provided on the support rod placement slot 704, and the support rod 703 is installed in the slot.
[0058] In this embodiment, the eight tray support frames 702 are connected to the connecting plate 4034 (B4034) by bolts, serving as the main support structure for the rotating tray 7 and bearing the weight of the tray 701 and the materials. Simultaneously, all tray support frames 702 are fixedly connected to the tray connecting plate 705, which acts as the central connecting component, ensuring the concentricity and balance of the rotating tray 7 during rotation. A support rod 703 is welded between any two tray support frames 702. The support rod 703 enhances the connection strength between the tray support frames 702, preventing deformation or loosening of the rotating tray 7 during high-speed rotation or when carrying heavy loads. A material tray 701 is fixedly installed between two material tray support frames 702 and a material tray connecting plate 705. As a component that directly bears the material, the material tray 701 has a flat surface and a certain strength, which can ensure that the material is evenly distributed during rotation and avoid material accumulation or displacement. Two support rod placement slots 704 are fixedly installed on the lower end face of each material tray 701. The support rod placement slots 704 are provided with slots, and the support rods 703 are installed in the slots. The function of the support rod placement slots 704 is to fix the support rods 703, ensure that the connection between the support rods 703 and the material tray 701 is firm, and at the same time, it can realize the unloading plate 4025 unloading the material tray 701.
[0059] Specifically, the weighing device 8 includes a mounting plate A803 fixedly installed inside the support frame 401, a mounting plate B805 fixedly installed on the upper surface of the mounting plate A803, a connecting plate 804 and a connecting plate C804 fixedly installed on the upper surface of the mounting plate B805, a lifting cylinder 802 fixedly installed on one side of the connecting plate 804 and the connecting plate C804, a lifting push rod 807 installed inside the lifting push rod 802, a push rod mounting seat 808 fixedly installed at one end of the lifting push rod 807, a mounting plate C806 fixedly installed on the upper surface of the push rod mounting seat 808, and an electronic scale 801 fixedly installed on the upper surface of the mounting plate C806.
[0060] Three mounting blocks A8010 are fixedly installed inside the heating plate 402. A connecting rod 8013 is installed through each mounting block A8010. A pad 809 is fixedly installed at one end of the connecting rod 8013, and a mounting block B8012 is fixedly installed at the other end of the connecting rod 8013. A connecting bracket 8011 is fixedly installed between the three connecting rods 8013.
[0061] In this embodiment, mounting plate A803 is fixedly installed inside the support frame 401 by welding; mounting plate B805 is bolted to the upper end of mounting plate A803, and connecting plate C804 is welded to the upper end of mounting plate B805; a lifting cylinder 802 is bolted to one side of connecting plate C804, a lifting rod 807 is slidably installed inside the lifting cylinder 802, and a push rod mounting seat 808 is threaded to one end of the lifting rod 807; mounting plate C806 is bolted to the upper end of the push rod mounting seat 808, and an electronic scale 801 is bolted to the upper end of mounting plate C806. The electronic scale 801 is used to accurately weigh materials. The lifting cylinder 802 pushes the mounting plate C806 up and down through the lifting rod 807, thereby realizing the lifting function of the weighing device and ensuring the stability and accuracy of the materials during the weighing process.
[0062] Three mounting blocks A8010 are installed inside the heating plate 402 via slots. A connecting rod 8013 is installed through the interior of each mounting block A8010. One end of the connecting rod 8013 is fixedly connected to a pad 809 by a thread, and the other end of the connecting rod 8013 is fixedly connected to a mounting block B8012 by a thread. A connecting frame 8011 is fixedly connected to the three connecting rods 8013 by welding. The connecting frame 8011 is used to enhance the overall structural strength of the heating plate 402 and ensure the stability of the plate during heating. The mounting blocks A8010 and B8012 are fixedly connected by the connecting rods 8013 to form a stable support structure. The pad 809 is used to buffer and disperse pressure to prevent the heating plate 402 from deforming due to thermal expansion.
[0063] Specifically, the upper outer shell assembly 5 includes a plate 5013 fixedly installed with the upper inner shell assembly 502. A pressure relief port 2 is fixedly installed on the plate 5013. An opening is provided at the connection between the pressure relief port 2 and the plate 5013. Several ribs 5012 are fixedly installed on the upper end face of the plate 5013. A feed port 5011 for the automatic feeding device 1 is provided on the plate 5013.
[0064] In this embodiment, the connection between the upper inner shell assembly 502 and the plate 5013 is a slot connection, and the connection between the pressure relief port 2 and the plate 5013 is a welding connection. The main function of the pressure relief port 2 is to prevent the measurement from being inaccurate due to excessive pressure when the upper inner shell assembly 502 is heated. The rib 5012 is installed on the plate 5013 by welding.
[0065] Specifically, the automatic feeding device 1 includes an upper feeding device 10 fixedly installed on the upper end face of the upper housing assembly 5 and a feeding pipe 11 fixedly installed on the lower end face of the reinforced mounting plate 501.
[0066] In this embodiment, the upper outer shell assembly 5 is connected to the upper feeding device 10 by bolts, and the reinforcing mounting plate 501 is connected to the feeding pipe 11 by welding.
[0067] Specifically, the upper feeding device 10 includes a mounting base plate 101 fixedly installed on the upper end face of the upper outer shell assembly 5. A feed inlet shell 102 is fixedly installed on the upper end face of the mounting base plate 101. Five flow regulating blades 106 are movably installed inside the feed inlet shell 102. The five flow regulating blades 106 penetrate through the outer wall of the feed inlet shell 102 and are fixedly connected to the connecting plate A104 of the connecting plate 104. One end of the connecting plate A104 is fixedly connected to the pneumatic drive device 103. The other end of the pneumatic drive device 103 is fixedly installed with a mounting base 105. The other end of the mounting base 105 is also fixedly connected to the mounting base plate 101.
[0068] In this embodiment, the upper feeding device 10 includes a mounting base plate 101 fixedly installed on the upper end face of the upper outer shell assembly 5. The mounting base plate 101 serves as the supporting foundation for the entire device, ensuring the stability of the structure. An inlet shell 102 is fixedly installed on the upper end face of the mounting base plate 101. A material channel is formed inside the inlet shell 102 to guide the material into the device. Five flow regulating blades 106 are movably installed inside the inlet shell 102. The flow regulating blades 106 penetrate the outer wall of the inlet shell 102 and connect to the connecting plate A104 of the connecting plate 104. The connection is fixed. One end of the connecting plate 104 (A104) is fixedly connected to the pneumatic drive device 103. The pneumatic drive device 103 is fixed to the mounting base plate 101 via the mounting seat 105, forming a stable power transmission structure. The pneumatic drive device 103 drives the connecting plate 104 (A104) to rotate the flow regulating blade 106, thereby adjusting the opening size of the material channel and achieving precise control of the material flow. The other end of the mounting seat 105 is also fixedly connected to the mounting base plate 101, further enhancing the stability and reliability of the device.
[0069] The working principle and usage process of this utility model are as follows: Before drying the material, the relevant information of the material is entered into the computer. The equipment automatically weighs the empty trays according to the input order. After weighing the empty trays, the first empty tray stops at the loading port. The automatic loading device at the loading port is opened, and the material is poured into the tray. The weighing button is pressed, and the equipment automatically weighs the gross weight before moving to the next target tray. The above operation is repeated until all the entered trays are filled. The equipment then automatically switches to drying mode, adding material to the trays after drying is complete.
[0070] The sample is dried in a constant temperature drying oven at 105℃-110℃ under forced air conditions. Automatic weighing is performed every 10 minutes (adjustable from 10 to 30 minutes). Comparison begins after 1.5 hours of drying. Constant weight is considered achieved when the current weight loss is less than 0.5 grams (adjustable from 0.1 to 0.5 grams) or greater than the data from half an hour ago. The total weight loss at this point represents the moisture content of the sample. A moisture curve is automatically generated by the host computer. Data is automatically saved for future retrieval or network transmission. Once all material is dried, the real-time status screen displays "completed." The user can then select "unload" on the computer, and the system automatically unloads the material into the hopper.
[0071] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A fully automatic moisture analyzer for an unmanned automated online sampling system, comprising a lower outer shell assembly (3), a lower outer shell assembly (3) fixedly mounted on the outer side of a lower body assembly (4), and an upper outer shell assembly (5) fixedly mounted on the upper end face of the lower body assembly (4), characterized in that: The lower body assembly (4) includes a support frame (401). A heating plate (402) is fixedly installed on the upper surface of the support frame (401). A power device A (403) is fixedly installed inside the support frame (401). A rotating material plate (7) is fixedly installed after the power device A (403) passes through the heating plate (402). A partition plate (404) is fixedly installed on one side of the support frame (401). One end of a discharge cylinder (4026) is fixedly installed on the partition plate (404). The other end of the discharge cylinder (4026) is rotatably connected to a mounting plate D (4028). A rotating material plate (7) is fixedly installed on the other side of the mounting plate D (4028). A discharge plate (4025) is provided, and a rotating shaft (4027) is fixedly installed on the lower side of the discharge plate (4025) and the base plate (4023). There are four rotating shafts (4027), two of which are fixedly installed on the lower side of the discharge plate (4025) and the other two are installed on the lower side of the base plate (4023). The four rotating shafts (4027) are connected by a rotating shaft. A heater A (4021) and a heater B (4022) are fixedly installed on the upper surface of the base plate (4023). A rotating seat (4024) is also rotatably connected between the discharge plate (4025) and the base plate (4023). The supporting frame (401) is also fixedly installed with a weighing device (8). The weighing device (8) passes through the heating plate (402) and abuts against the lower end face of the rotating plate (7). A temperature sensor (6) is fixedly installed on the upper end face of the heating plate (402). The upper inner shell assembly (502) is fixedly installed on the upper surface of the lower outer shell assembly (3). The upper inner shell assembly (502) is fixedly installed on the upper surface of the upper inner shell assembly (502). The reinforcing mounting plate (501) is provided with a pressure relief port (2). An automatic feeding device (1) is fixedly installed between the upper surface of the reinforcing mounting plate (501) and the upper outer shell assembly (5).
2. The fully automatic moisture analyzer of the unmanned automated online sampling system according to claim 1, characterized in that: The power unit A (403) includes a bottom mounting plate (4036) fixedly connected to the support frame (401). Two corner brackets (4037) are fixedly installed on the upper surface of the bottom mounting plate (4036). A power transmission device (4038) is fixedly installed between the two corner brackets (4037). A power unit B (4035) is fixedly installed on one side of the power transmission device (4038). A drive shaft (4032) is fixedly installed inside the power transmission device (4038). A bearing A (4031) is sleeved on the outside of the drive shaft (4032). The bearing A (4031) is fixedly installed on the upper surface of the power transmission device (4038). A connecting plate B (4034) is sleeved on the outside of the drive shaft (4032). Two mounting pads (4033) are also sleeved on the outside of the drive shaft (4032). The mounting pads (4033) are respectively installed on both sides of the connecting plate B (4034).
3. The fully automatic moisture analyzer of the unmanned automated online sampling system according to claim 1, characterized in that: The rotating tray (7) includes several tray support frames (702) fixedly connected to the connecting plate B (4034). Each of the tray support frames (702) is fixedly connected to the tray connecting plate (705). A support rod (703) is fixedly installed between any two tray support frames (702). A tray (701) is fixedly installed between any two tray support frames (702) and the tray connecting plate (705). Two support rod placement slots (704) are fixedly installed on the lower end face of any tray (701). A slot is provided on the support rod placement slot (704), and the support rod (703) is installed in the slot.
4. The fully automatic moisture analyzer of the unmanned automated online sampling system according to claim 1, characterized in that: The weighing device (8) includes a mounting plate A (803) fixedly installed inside the support frame (401), a mounting plate B (805) fixedly installed on the upper surface of the mounting plate A (803), a connecting plate C (804) fixedly installed on the upper surface of the mounting plate B (805), a lifting cylinder (802) fixedly installed on one side of the connecting plate C (804), a lifting rod (807) installed inside the lifting cylinder (802), a rod mounting seat (808) fixedly installed at one end of the lifting rod (807), a mounting plate C (806) fixedly installed on the upper surface of the rod mounting seat (808), and an electronic scale (801) fixedly installed on the upper surface of the mounting plate C (806). The heating plate (402) has three mounting blocks A (8010) fixedly installed inside. Each mounting block A (8010) has a connecting rod (8013) installed through it. A pad (809) is fixedly installed at one end of the connecting rod (8013), and a mounting block B (8012) is fixedly installed at the other end of the connecting rod (8013). A connecting frame (8011) is fixedly installed between the three connecting rods (8013).
5. The fully automatic moisture analyzer of the unmanned automated online sampling system according to claim 1, characterized in that: The upper outer shell assembly (5) includes a plate (5013) fixedly installed with the upper inner shell assembly (502). A pressure relief port (2) is fixedly installed on the plate (5013). An opening is provided at the connection between the pressure relief port (2) and the plate (5013). Several ribs (5012) are fixedly installed on the upper end face of the plate (5013). A feed port (5011) for passing through the automatic feeding device (1) is provided on the plate (5013).
6. The fully automatic moisture analyzer of the unmanned automated online sampling system according to claim 1, characterized in that: The automatic feeding device (1) includes an upper feeding device (10) fixedly installed on the upper end face of the upper outer shell assembly (5) and a feeding pipe (11) fixedly installed on the lower end face of the reinforced mounting plate (501).
7. The fully automatic moisture analyzer of the unmanned automated online sampling system according to claim 6, characterized in that: The upper feeding device (10) includes a mounting base plate (101) fixedly installed on the upper end face of the upper outer shell assembly (5). The upper end face of the mounting base plate (101) is fixedly installed with an inlet shell (102). Five flow regulating blades (106) are movably installed inside the inlet shell (102). The five flow regulating blades (106) penetrate through the outer side wall of the inlet shell (102) and are fixedly connected to the connecting plate A (104). One end of the connecting plate A (104) is fixedly connected to the pneumatic drive device (103). The other end of the pneumatic drive device (103) is fixedly installed with a mounting base (105). The other end of the mounting base (105) is also fixedly connected to the mounting base plate (101).