An industrial field device data acquisition and forwarding internet-of-things control device

Abstract

The application discloses an industrial field device data acquisition and forwarding internet-of-things control device, which comprises a data acquisition unit and a data forwarding unit. The data acquisition unit comprises a signal collector, a signal processor and a signal transmitter, and the signal collector, the signal processor and the signal transmitter are electrically connected. The data forwarding unit comprises a signal receiver and a signal sender, the signal receiver is signal-connected with the signal transmitter, the signal sender is connected with a main controller, and the main controller is connected with a computer. The data of the industrial field device is collected and forwarded into the main controller through the data acquisition unit, the signal processor, the signal transmitter, the signal receiver and the signal sender, centralized monitoring and centralized processing of the collected device data of the industrial field are realized, and when a staff member realizes that a problem occurs in the device in real time, the main controller is controlled by the computer to perform power-off operation on the device, so that the device and the staff member in the field are protected.

Description

Technical Field

[0001] This application relates to the technical field of industrial field parameter network management, and more specifically, to an IoT control device for data acquisition and forwarding of industrial field equipment. Background Technology

[0002] With the expansion of modern industrial plants, it is necessary to collect and forward equipment data in real time, so that the data can be displayed on computers, allowing staff to make adjustments at any time and ensuring the normal operation of the equipment.

[0003] However, due to the complexity of industrial field equipment, the diversity of communication networks, and the intricate network deployment of various management systems, it is difficult to centrally monitor and process the operating status and control of field equipment. Secondly, the collection of most industrial field data relies primarily on wired methods, which involve a large amount of construction work and wastes significant manpower and resources; furthermore, it is difficult to solve the problem of power supply difficulties in outdoor or field settings. Utility Model Content

[0004] The main purpose of this application is to provide an IoT control device for data acquisition and forwarding of industrial field equipment, so as to solve the problem that it is difficult to centrally monitor and process data acquisition of industrial field equipment.

[0005] To achieve the above objectives, this application provides the following technology: an IoT control device for data acquisition and forwarding of industrial field equipment, comprising a data acquisition unit and a data forwarding unit. The data acquisition unit includes a signal collector, a signal processor, and a signal transmitter, which are electrically connected to each other. The data forwarding unit includes a signal receiver and a signal transmitter, which are signal-connected to the signal transmitter. The signal transmitter is connected to a main controller, which is connected to a computer.

[0006] More preferably, the signal acquisition device includes a voltage acquisition module and a temperature acquisition module.

[0007] More preferably, the data forwarding unit further includes a signal storage unit.

[0008] More preferably, the signal storage device is provided with a signal transmission interface for providing data signal download.

[0009] More preferably, the signal transmission interface is a USB interface.

[0010] More preferably, the main controller is equipped with an alarm that issues an alarm when an abnormality is detected in the received signal.

[0011] More preferably, the data acquisition unit further includes a power adapter, which includes an external power source and a backup battery.

[0012] More preferably, the power adapter is connected to the main controller.

[0013] Compared with the prior art, this application can bring the following technical effects: This utility model collects the parameters of the equipment in the industrial field through a data acquisition unit, processes them through a signal processor, and then transmits them to a signal transmitter. The signal transmitter then transmits the signal to a signal receiver connected to it. The signal receiver sends the received signal to the main controller through a signal transmitter. The main controller then transmits the signal to a computer, realizing centralized monitoring and processing of the equipment data collected in the industrial field. When the staff detects a problem with the equipment in real time, they can use the computer to control the main controller to perform operations such as power-off on the equipment, thereby protecting the equipment and the staff on site. Attached Figure Description

[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application. In the drawings:

[0015] Figure 1 This is a structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the data acquisition unit of this utility model;

[0017] Figure 3 This is a schematic diagram of the data forwarding unit of this utility model;

[0018] Figure 4 This is a flowchart of the present invention.

[0019] In the diagram: Data acquisition unit 1, data forwarding unit 2, signal acquisition unit 101, signal processor 102, signal transmitter 103, signal receiver 201, signal transmitter 202, main controller 3, computer 4, voltage acquisition module 1011, temperature acquisition module 1012, signal storage 203, signal transmission interface 2031, alarm 301. Detailed Implementation

[0020] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0021] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0022] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0023] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0024] In addition, the term "multiple" should mean two or more.

[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] An IoT control device for data acquisition and forwarding of industrial field equipment includes a data acquisition unit 1 and a data forwarding unit 2. The data acquisition unit 1 and the data forwarding unit 2 are configured according to the number of field equipment. The data acquisition unit 1 includes a signal collector 101, a signal processor 102, and a signal transmitter 103. The signal collector 101, the signal processor 102, and the signal transmitter 103 are electrically connected to each other. The data forwarding unit 2 includes a signal receiver 201 and a signal transmitter 202. The signal receiver 201 is signal-connected to the signal transmitter 103. The signal transmitter 202 is connected to a main controller 3, and the main controller 3 is connected to a computer 4. All of these are integrated on an integrated board as shown in the figure.

[0027] Users can input basic data of various devices, obtain production unit operation data, and issue production tasks through computer 4; computer 4 can monitor the progress of production task execution in real time. Computer 4 is the link between coordinating various devices and interacting with the data of various devices, providing a variety of basic support services such as data collection, status feedback, instruction issuance, and fault early warning for the normal operation of the system.

[0028] The signal acquisition unit 101 includes a voltage acquisition module 1011 and a temperature acquisition module 1012. The voltage and temperature of the device are collected in real time by the voltage acquisition module 1011 and the temperature acquisition module 1012, and the collected data is transmitted to the computer 4 via the data forwarding unit 2. When the voltage or temperature of the device malfunctions, the main controller 3 controls the device to shut down, thereby preventing the device from operating under abnormal voltage or temperature and avoiding damage.

[0029] The data forwarding unit 2 also includes a signal storage unit 203. The signal storage unit 203 is equipped with a signal transmission interface 2031 for providing data signal download. The signal transmission interface 2031 is a USB interface. The signal storage unit 203 can store the collected signals and can directly download the collected data to the device on-site via the USB interface, facilitating observation of the device's data trends and ensuring the safe operation of the device.

[0030] An alarm 301 is installed on the main controller 3. When the voltage and temperature signals of the equipment received by the computer 4 from the data acquisition unit 1 are abnormal and exceed the preset values, the main controller 3 controls the alarm 301 to issue an alarm and displays the specific information of the abnormal equipment on the computer 4, so that the staff can quickly inspect and maintain the abnormal equipment.

[0031] The data acquisition unit 1 also includes a power adapter (not shown in the figure), which includes an external power supply and a backup battery. The power adapter is connected to the main controller 3.

[0032] The data acquisition unit 1 collects the parameters of the equipment in the industrial field, processes them through the signal processor 102, and then transmits them to the signal transmitter 103. The signal transmitter 103 transmits the signal to the signal receiver 201 connected to it. The signal receiver 201 sends the received signal to the main controller 3 through the signal transmitter 202. The main controller 3 transmits the signal to the computer 4, realizing centralized monitoring and processing of the equipment data collected in the industrial field. When the staff detects a problem with the equipment in real time, the computer 4 controls the main controller 3 to perform operations such as power-off on the equipment, thereby protecting the equipment and the staff on site.

[0033] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An IoT control device for data acquisition and forwarding of industrial field equipment, characterized in that, It includes a data acquisition unit and a data forwarding unit. The data acquisition unit includes a signal collector, a signal processor, and a signal transmitter, which are electrically connected to each other. The data forwarding unit includes a signal receiver and a signal transmitter, which are signal-connected to the signal transmitter. The signal transmitter is connected to a main controller, and the main controller is connected to a computer.

2. The IoT control device for data acquisition and forwarding of industrial field equipment as described in claim 1, characterized in that, The signal acquisition device includes a voltage acquisition module and a temperature acquisition module.

3. The IoT control device for data acquisition and forwarding of industrial field equipment as described in claim 1, characterized in that, The data forwarding unit also includes a signal storage unit.

4. The IoT control device for industrial field equipment data acquisition and forwarding as described in claim 3, characterized in that, The signal storage device is equipped with a signal transmission interface for providing data signal download.

5. The IoT control device for data acquisition and forwarding of industrial field equipment as described in claim 4, characterized in that, The signal transmission interface is a USB interface.

6. The IoT control device for data acquisition and forwarding of industrial field equipment as described in claim 1, characterized in that, The main controller is equipped with an alarm that will sound an alarm when an abnormal signal is received.

7. The IoT control device for data acquisition and forwarding of industrial field equipment as described in claim 1, characterized in that, The data acquisition unit also includes a power adapter, which includes an external power source and a backup battery.

8. The IoT control device for data acquisition and forwarding of industrial field equipment as described in claim 7, characterized in that, The power adapter is connected to the main controller.

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