A wire arranging device

Abstract

The application provides a wire arranging device, which comprises a supporting seat for supporting a stator core and a wire arranging assembly arranged on one side of the supporting seat. The wire arranging assembly comprises a wire arranging seat, a wire arranging head slidingly arranged on the wire arranging seat, and a wire arranging driving unit for driving the wire arranging head to move close to or away from the supporting seat. Two lead bases are arranged on the wire arranging head at intervals, and a lead guide groove is formed between the two lead bases. The wire arranging device can support the stator core with wire through the supporting seat. The wire arranging head of the wire arranging assembly arranged on one side of the supporting seat is provided with two lead bases at intervals, and the wire can be inserted into the lead guide groove formed between the two lead bases. Since the lead guide groove is arranged opposite to the wire clamping groove on the stator core, the wire arranging head is driven to slide on the wire arranging seat and move close to the stator core through the wire arranging driving unit, and the two lead bases can guide the wire to be automatically clamped into the wire clamping groove, so that the manual wire clamping operation can be replaced, and the labor cost is reduced.

Description

Technical Field

[0001] This application belongs to the field of motor manufacturing technology, and more specifically, relates to a wire management device. Background Technology

[0002] During the stator assembly process, upper and lower frames need to be installed at the upper and lower ends of each stator core, and copper wires are wound on the upper and lower frames. In order to facilitate subsequent copper wire welding, the end and protruding copper wires of each stator core need to be inserted into the wire clamping groove of the upper frame for positioning and fixation.

[0003] However, the current wire routing operation, which involves inserting copper wires into the wire slots, is usually done manually, resulting in high labor costs for the stator core wire routing operation. Utility Model Content

[0004] The purpose of this application is to provide a cable management device to solve the problem of high operating costs in the related art of manually inserting copper wires into the cable slot.

[0005] To achieve the above objectives, the technical solution adopted in the embodiments of this application is as follows:

[0006] A wire management device is provided for use with a stator core, wherein wire is wound on the stator core, and a wire-holding groove is provided at one end of the stator core. The wire management device includes:

[0007] Support base, used to support the stator core;

[0008] A cable management assembly is disposed on one side of the support base. The cable management assembly includes a cable management base, a cable management head slidably mounted on the cable management base, and a cable management drive unit for driving the cable management head to move closer to or away from the support base. The cable management drive unit is mounted on the cable management base and connected to the cable management head. The cable management head is provided with two lead bases spaced apart for the cable to extend into. The two lead bases are spaced apart to form lead guide grooves that are positioned opposite to the cable clamping groove.

[0009] In one embodiment, each of the lead bases is provided with a lead inclined surface, and the width between two lead inclined surfaces gradually increases from the lead guide groove toward the wire clamping groove.

[0010] In one embodiment, the wire guide head is provided with a straightening groove for the wire to be inserted, the straightening groove is connected to the lead wire guide groove, and the straightening groove is located at the end of the lead wire guide groove away from the support base.

[0011] In one embodiment, two lead bases are combined to form a lead module; the lead head is provided with a plurality of lead modules, which are spaced apart along the length of the wire.

[0012] In one embodiment, the wire management assembly further includes a support for abutting the stator core, the support being mounted on the wire management head.

[0013] In one embodiment, the cable management device includes a plurality of cable management components, which are divided into two groups. The two groups of cable management components are respectively disposed on both sides of the support base. Each group of cable management components includes a plurality of cable management components spaced apart along the length direction of the support base. Two opposite lead bases in the two groups of cable management components are spaced apart along the length direction of the cable.

[0014] In one embodiment, each of the cable management components further includes a push rod for abutting against the support base and a push driving member for driving the push rod closer to or away from the support base, the push driving member being mounted on the cable management base and connected to the push rod.

[0015] In one embodiment, the support base is equipped with a magnet for magnetically securing the stator core.

[0016] In one embodiment, the number of magnets is multiple, and the multiple magnets are spaced apart along the length direction of the support base; the cable management device further includes a transverse drive component for driving the support base to reciprocate along its length direction, and the transverse drive component is connected to the support base.

[0017] In one embodiment, the cable management device further includes a lifting drive assembly for driving the support seat to rise and fall, the lifting drive assembly being connected to the lateral drive assembly.

[0018] The wire management device provided in this application has at least the following beneficial effects: The support base enables support for the stator core on which the wire is wound; by providing a wire management assembly on one side of the support base, the wire management head of the assembly has two lead-wire bases spaced apart, allowing the wire to extend into the lead-wire guide groove formed by the spaced two lead-wire bases. Since the lead-wire guide groove is directly opposite the wire-clamping groove on the stator core, the wire management head is driven by the wire management drive unit to slide on the wire management base and approach the stator core. The two lead-wire bases guide the wire to automatically clamp into the wire-clamping groove, thus replacing manual wire clamping operations and reducing labor costs. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or exemplary technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the cable management device provided in the embodiments of this application;

[0021] Figure 2 This is a schematic diagram of the structure connecting multiple cable management components provided in the embodiments of this application;

[0022] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0023] Figure 4 This is a schematic diagram of the structure connecting the support base and multiple stator cores provided in the embodiments of this application;

[0024] Figure 5 for Figure 4 A schematic diagram of the decomposition process;

[0025] Figure 6 This is a schematic diagram of the stator core structure provided in an embodiment of this application;

[0026] Figure 7 This is a schematic diagram of the lifting drive assembly provided in an embodiment of this application.

[0027] The main markings in the attached figures are as follows:

[0028] 10. Stator core; 101. Wire; 102. Wire clamping groove;

[0029] 1. Support base; 11. Magnet; 12. Material holder;

[0030] 2. Cable management assembly; 21. Cable management base; 22. Cable management head; 23. Cable management drive unit; 24. Lead wire base; 241. Lead wire guide groove; 242. Lead wire bevel; 243. Straightening groove; 25. Lead wire module; 26. Abutment seat; 27. Abutment rod; 28. Abutment drive component;

[0031] 3. Lateral movement drive assembly; 4. Lifting drive assembly; 41. Lifting base; 42. Lifting drive component; 43. Lifting support plate; 44. Lifting guide rod. Detailed Implementation

[0032] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0033] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise expressly specified. "Several" means one or more, unless otherwise expressly specified.

[0035] In the description of this application, it should be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0036] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0037] Throughout this specification, reference to "an embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of this application. Therefore, the phrase "in one embodiment" or "in some embodiments" appears in various places throughout the specification, and not all references are to the same embodiment. Furthermore, in one or more embodiments, particular features, structures, or characteristics may be combined in any suitable manner.

[0038] For ease of description, we define three mutually perpendicular coordinate axes in space as the X-axis, Y-axis, and Z-axis. The direction along the X-axis is vertical, the direction along the Y-axis is horizontal, and the direction along the Z-axis is vertical. The X-axis and Y-axis are two mutually perpendicular coordinate axes on the same horizontal plane, and the Z-axis is the vertical coordinate axis. The X-axis, Y-axis, and Z-axis lie on three mutually perpendicular planes in space: the XY-plane, the YZ-plane, and the XZ-plane. The XY-plane is horizontal, and the XZ-plane and YZ-plane are both vertical, with the XZ-plane perpendicular to the YZ-plane. Movement along these three axes in space refers to movement along the three mutually perpendicular axes in space, specifically movement along the X, Y, and Z axes. Planar movement, on the other hand, refers to movement within the XY-plane.

[0039] The cable management device provided in the embodiments of this application will now be described. Please refer to... Figure 6 The wire management device is used to cooperate with the stator core 10, on which wire 101 is wound, and a wire-holding groove 102 is provided at one end of the stator core 10. Please refer to [link / reference]. Figures 1 to 3 The cable management device includes a support base 1 and a cable management assembly 2. The support base 1 supports the stator core 10. The cable management assembly 2 is located on one side of the support base 1 and includes a cable management seat 21, a cable management head 22, and a cable management drive unit 23. The cable management head 22 is slidably mounted on the cable management seat 21, and the cable management drive unit 23 is mounted on the cable management seat 21. The output end of the cable management drive unit 23 is connected to the cable management head 22, and the cable management drive unit 23 is used to drive the cable management head 22 to move closer to or away from the support base 1. Optionally, the cable management head 22 can be reciprocated and slidably mounted on the cable management seat 21 along the X-axis. The cable management head 22 can slide via a guide rail pair, which improves the reliability of the reciprocating sliding of the cable management head 22 on the cable management seat 21. The cable management drive unit 23 can be a cylinder, an electric cylinder, etc., and is not limited to any particular type. The wire guide head 22 is provided with two lead bases 24 spaced apart for the wire 101 to extend into. The two lead bases 24 are spaced apart to form lead guide grooves 241 that are directly opposite the wire clamping groove 102. With this structure, the stator core 10 on which the wire 101 is wound can be supported by the support base 1. By providing a wire management assembly 2 on one side of the support base 1, the wire guide head 22 in the wire management assembly 2 is provided with two lead bases 24 spaced apart, and the wire 101 can extend into the lead guide grooves 241 formed by the spaced two lead bases 24. Since the lead guide grooves 241 are directly opposite the wire clamping grooves 102 on the stator core 10, the wire guide head 22 is driven by the wire management drive unit 23 to slide on the wire management base 21 and approach the stator core 10. The two lead bases 24 can guide the wire 101 to automatically clamp into the wire clamping grooves 102, thus replacing manual wire clamping operations and reducing labor costs.

[0040] In one embodiment, see Figure 3As a specific embodiment of the cable management device provided in this application, each lead base 24 is provided with a lead wire inclined surface 242, and the width between two lead wire inclined surfaces 242 gradually increases from the lead wire guide groove 241 toward the cable retaining groove 102. Optionally, the two lead wire inclined surfaces 242 are arranged in an outward V-shape. With this structure, the wire 101 can be guided into the lead wire guide groove 241 through the two lead wire inclined surfaces 242, thus facilitating the guidance and retention of the wire 101 into the cable retaining groove 102.

[0041] In one embodiment, see Figure 3 As a specific embodiment of the cable management device provided in this application, the cable management head 22 is provided with a straightening groove 243 for inserting the cable 101. The straightening groove 243 is connected to the lead wire guide groove 241 and is located at the end of the lead wire guide groove 241 away from the support base 1. In this structure, after the cable 101 is guided into the lead wire guide groove 241 by the two lead wire inclined surfaces 242, it can be guided into the straightening groove 243. The straightening groove 243 can straighten the cable 101, which facilitates the subsequent welding of the cable 101.

[0042] In one embodiment, see Figure 3 As a specific embodiment of the cable management device provided in this application, two lead-in bases 24 are combined to form a lead-in module 25; multiple lead-in modules 25 are provided on the cable management head 22, and the multiple lead-in modules 25 are spaced apart along the length direction of the cable 101. The length direction of the cable 101 can be understood as the Z-axis direction in the figure. With this structure, the multiple lead-in modules 25 can guide the cable 101 to different positions respectively, thus guiding all the cable 101 to the correct position, thereby facilitating the straightening and clamping operations of the cable 101.

[0043] In one embodiment, see Figure 3 As a specific embodiment of the cable management device provided in this application, the cable management assembly 2 further includes a support seat 26 for supporting the stator core 10, which is mounted on the cable management head 22. With this structure, when the cable management drive unit 23 drives the cable management head 22 close to the support base 1, the support seat 26 can cooperate with the stator core 10 to resist it. This, in conjunction with the support base 1, secures the stator core 10, preventing positional displacement of the stator core 10 during the insertion of the cable 101 into the cable clamping slot 102, thereby improving the cable clamping accuracy of the cable 101.

[0044] Optionally, the side of the abutment 26 facing the stator core 10 is an arc-shaped surface, which can be adapted to the curvature of the stator core 10, thereby improving the tightness between the abutment 26 and the stator core 10.

[0045] In one embodiment, see Figure 1 and Figure 2 As a specific embodiment of the cable management device provided in this application, the cable management device includes multiple cable management components 2, which are divided into two groups. The two groups of cable management components 2 are respectively disposed on both sides of the support base 1. Each group of cable management components 2 includes a plurality of cable management components 2 spaced apart along the length direction of the support base 1. The two opposing lead bases 24 in the two groups of cable management components 2 are spaced apart along the length direction of the cable 101. Among them, the plurality of cable management components 2 in the two groups of cable management components 2 are aligned, that is, the plurality of cable management components 2 located on one side of the support base 1 are respectively aligned with the plurality of cable management components 2 located on the other side of the support base 1. In this structure, the two cable management components 2 located on both sides of the support base 1 can guide the cable 101 to different positions respectively. The two lead bases 24 in the two cable management components 2 can be inserted into each other, which can improve the guiding effect of the cable 101, and thus improve the cable holding effect of the cable 101 into the cable holding groove 102. When each cable management component 2 is provided with multiple lead bases 24, the multiple lead bases 24 in the two cable management components 2 on both sides can be inserted into each other, thereby improving the cable clamping and straightening effect on the cable 101.

[0046] In one embodiment, see Figure 2 and Figure 3 As a specific embodiment of the cable management device provided in this application, each cable management component 2 further includes a push rod 27 for abutting against the support base 1 and a push driving member 28 for driving the push rod 27 closer to or away from the support base 1. The push driving member 28 is mounted on the cable management base 21 and is connected to the push rod 27. The push driving member 28 can be a cylinder, electric cylinder, etc., and is not limited to any particular type. In this structure, the push driving member 28 can drive the push rod 27 to press firmly against the support base 1, thus securing the support base 1 and improving the effect of inserting the cable 101 into the cable slot 102.

[0047] Optionally, the cable management components 2 located on both sides of the support base 1 are provided with abutting rods 27 and abutting drive components 28. The two abutting rods 27 on both sides of the support base 1 can improve the clamping effect on the support base 1, effectively prevent the support base 1 from shifting position during the cable clamping process, and thus improve the cable clamping effect of the cable 101.

[0048] In one embodiment, see Figure 4 and Figure 5 As a specific embodiment of the cable management device provided in this application, a magnet 11 is installed on the support base 1. This structure allows for magnetic attraction and fixation of the stator core 10 via the magnet 11.

[0049] Optionally, the side of the support base 1 facing the stator core 10 is an arc-shaped surface, which is adapted to the curvature of the stator core 10. In this way, the stator core 10 can be closely attached to the arc-shaped surface, thereby improving the magnetic attraction between the magnet 11 and the stator core 10. Magnets 11 are respectively provided at both ends of the arc-shaped surface, which can improve the magnetic stability of the stator core 10.

[0050] In one embodiment, see Figure 4 and Figure 5 As a specific embodiment of the cable management device provided in this application, there are multiple magnets 11, which are spaced apart along the length of the support base 1. Please refer to... Figure 1 The cable management device also includes a transverse drive assembly 3 for driving the support base 1 to reciprocate along its length direction, and the transverse drive assembly 3 is connected to the support base 1. The length direction of the support base 1 is the Y-axis direction in the figure. The transverse drive assembly 3 can be a cylinder / electric cylinder transmission mechanism, a lead screw transmission mechanism, a belt transmission mechanism, etc., and is not limited to any particular type. In this embodiment, the transverse drive assembly 3 can be a lead screw transmission mechanism. With this structure, multiple magnets 11 can magnetically fix multiple stator cores 10; the transverse drive assembly 3 can drive the support base 1 to reciprocate along its length direction, thus enabling cable clamping of multiple stator cores 10.

[0051] Optionally, the support base 1 is rotatably provided with a clamping seat 12 at both ends. The two clamping seats 12 can respectively engage with the two stator cores 10 located at both ends, so as to clamp and fix multiple stator cores 10, thereby further improving the fixing effect of multiple stator cores 10.

[0052] In one embodiment, see Figure 1 and Figure 7 As a specific embodiment of the cable management device provided in this application, the cable management device further includes a lifting drive assembly 4 for driving the support base 1 to rise and fall, and the lifting drive assembly 4 is connected to the transverse drive assembly 3. In this structure, the lifting drive assembly 4 can drive the transverse drive assembly 3 to rise and fall along the Z-axis direction, thereby changing the position of the stator core 10 along the X-axis and Z-axis directions, which in turn facilitates the loading, clamping and unloading operations of the stator core 10.

[0053] In one embodiment, see Figure 7The lifting drive assembly 4 includes a lifting base 41, a lifting drive component 42 mounted on the lifting base 41, a lifting support plate 43 connected to the output end of the lifting drive component 42, and a lifting guide rod 44 connecting the lifting support plate 43 and the lifting base 41. The lifting guide rod 44 is slidably disposed through the lifting base 41. The lifting drive component 42 can be a cylinder, electric cylinder, etc., and is not limited to any particular type. This structure allows for the support and fixation of the transverse drive assembly 3 via the lifting support plate 43; the lifting drive component 42 drives the lifting support plate 43 to rise and fall along the Z-axis, thereby driving the transverse drive assembly 3 and multiple stator cores 10 to rise and fall; and the lifting guide rod 44 improves the reliability of the lifting support plate 43's movement.

[0054] The above description is merely an optional embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A wire management device for cooperating with a stator core, wherein a wire is wound on the stator core, and a wire-holding groove is provided at one end of the stator core, characterized in that, The cable management device includes: Support base, used to support the stator core; A cable management assembly is disposed on one side of the support base. The cable management assembly includes a cable management base, a cable management head slidably mounted on the cable management base, and a cable management drive unit for driving the cable management head to move closer to or away from the support base. The cable management drive unit is mounted on the cable management base and connected to the cable management head. The cable management head is provided with two lead bases spaced apart for the cable to extend into. The two lead bases are spaced apart to form lead guide grooves that are positioned opposite to the cable clamping groove.

2. The cable management device as described in claim 1, characterized in that: Each of the lead bases is provided with a lead inclined surface, and the width between two lead inclined surfaces gradually increases from the lead guide groove toward the wire clamping groove.

3. The cable management device as described in claim 1, characterized in that: The wire guide head has a straightening groove for inserting the wire. The straightening groove is connected to the lead wire guide groove and is located at the end of the lead wire guide groove away from the support base.

4. The cable management device as described in claim 1, characterized in that: Two lead bases are combined to form a lead module; the lead head is provided with multiple lead modules, which are spaced apart along the length of the wire.

5. The cable management device as described in claim 1, characterized in that: The cable management assembly also includes a support seat for abutting the stator core, the support seat being mounted on the cable management head.

6. The cable management device according to any one of claims 1-5, characterized in that: The cable management device includes a plurality of cable management components, which are divided into two groups. The two groups of cable management components are respectively disposed on both sides of the support base. Each group of cable management components includes a plurality of cable management components spaced apart along the length direction of the support base. Two opposite lead bases in the two groups of cable management components are spaced apart along the length direction of the cable.

7. The cable management device as described in claim 6, characterized in that: Each of the cable management components further includes a material-abutting rod for abutting the support base and a material-abutting driving member for driving the material-abutting rod closer to or away from the support base. The material-abutting driving member is mounted on the cable management base and is connected to the material-abutting rod.

8. The cable management device according to any one of claims 1-5, characterized in that: The support base is equipped with magnets for magnetically fixing the stator core.

9. The cable management device as described in claim 8, characterized in that: The number of magnets is multiple, and the multiple magnets are spaced apart along the length direction of the support base; the cable management device also includes a transverse drive component for driving the support base to reciprocate along its length direction, and the transverse drive component is connected to the support base.

10. The cable management device as described in claim 9, characterized in that: The cable management device also includes a lifting drive assembly for driving the support seat to rise and fall, and the lifting drive assembly is connected to the lateral drive assembly.

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