An assembly mounting platform roller support device

By using an arc-shaped stabilizing plate and support components on the component mounting platform, and utilizing rolling bearings and ceramic or carbide balls to provide stable support, the problem of coating wear caused by friction on the K-support surface of the component mounting platform is solved, thereby improving installation efficiency and reducing construction costs.

CN224305689UActive Publication Date: 2026-05-29三峡东山能源投资有限公司 +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
三峡东山能源投资有限公司
Filing Date
2025-07-14
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The existing component installation platform rubs against the K-support surface during use and movement, causing the K-support anti-corrosion coating to wear off and peel off, increasing construction costs and subsequent defect elimination work.

Method used

It employs an arc-shaped stabilizing plate and support components, including roller supports and K-bracing connectors, using rolling bearings and connecting shafts to provide stable support and prevent the component mounting platform from rubbing against the K-bracing surface. The support strength and wear resistance are enhanced by ceramic or hard alloy balls.

Benefits of technology

It effectively prevents wear of the K-bracing anti-corrosion coating, reduces subsequent troubleshooting work, improves photovoltaic module installation efficiency, and reduces construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of assembly mounting platform roller support devices, it is related to photovoltaic power generation assembly installation technical field, and it includes: arc stabilizing plate;Supporting component, supporting component is used to prevent K support corrosion coating from being abraded, supporting component includes roller support and K support connecting piece, K support connecting piece is used to fix arc stabilizing plate on K support, roller support includes two bearings base fixed in the top two sides of arc stabilizing plate respectively, bearing base is equipped with rolling bearing, connecting shaft is arranged in rolling bearing, and rolling bearing is fixed on bearing base by half-round hoop.The utility model can provide stable support for assembly mounting platform by connecting shaft when using, prevent assembly mounting platform from abrading K support corrosion coating, and can be quickly moved to next installation area after assembly installation is completed, reduce subsequent defect elimination work content, improve the installation efficiency of photovoltaic assembly.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic power generation module installation technology, specifically to a roller support device for a module installation platform. Background Technology

[0002] During the installation of offshore photovoltaic modules, there are challenges such as the large number of modules to be installed and the vast area of ​​the photovoltaic zone. Traditional photovoltaic module installation methods involve using lifting platforms or erecting scaffolding under the modules to provide a stable installation platform. However, due to the influence of wind and waves at sea, it is extremely difficult to erect such platforms, and there is also a risk of platform capsizing. While using lifting platforms allows for module installation within the site, the large area of ​​the photovoltaic zone means that using lifting platforms for all module installations would significantly increase construction costs.

[0003] Because this project uses K-braces to connect adjacent pipe piles to enhance structural stability, it is planned to erect a steel component installation platform on top of the installed K-braces for component installation work. However, the steel component installation platform will rub against the surface of the K-braces during use and movement, causing wear and peeling of the anti-corrosion coating of the K-braces. Utility Model Content

[0004] The purpose of this utility model is to provide a roller support device for a component installation platform, which solves the problem that existing roller support devices for component installation platforms cause wear and peeling of the anti-corrosion coating of the steel component installation platform due to friction on the K-support surface during use and movement.

[0005] This utility model solves the above-mentioned technical problems through the following technical solution: This utility model includes:

[0006] Arc-shaped stabilizing plate;

[0007] A support assembly is provided to prevent wear on the anti-corrosion coating of the K-support. The support assembly includes a roller support and a K-support connector. The K-support connector is used to fix the arc-shaped stabilizing plate on the K-support. The roller support includes two bearing bases respectively fixed on both sides of the top of the arc-shaped stabilizing plate. Rolling bearings are installed on the bearing bases. A connecting shaft is provided in the rolling bearings. The rolling bearings are fixed to the bearing bases by semi-circular clamps.

[0008] Preferably, the K-bracing connector includes a fixing component and an adjusting component. The fixing component is connected to the arc-shaped stabilizing plate through the adjusting component. The fixing component includes an arc-shaped fixing hoop, one end of which is hinged to an arc-shaped connecting hoop. One end of the arc-shaped connecting hoop is provided with a connecting port, and a bolt is provided at the connecting port.

[0009] Preferably, the adjusting component includes an installation strip fixed to the bearing base, the bottom of the installation strip is provided with a through groove, a connecting seat slides inside the through groove, and the connecting seat is fixedly connected to one end of the arc-shaped fixing hoop.

[0010] Preferably, the outer surface of the mounting strip has at least three circular holes, a support plate is fixed on the connecting seat, and a screw is threaded into the support plate.

[0011] Preferably, the support assembly further includes a reinforcement member for increasing the support strength of the connecting shaft. The reinforcement member includes a concave arc-shaped bearing seat disposed between the arc-shaped stabilizing plate and the connecting shaft, and the inner surface of the concave arc-shaped bearing seat is provided with balls.

[0012] Preferably, the ball is made of ceramic or hard alloy.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] During use, it can provide stable support for the module installation platform through the connecting shaft, preventing wear on the K-support anti-corrosion coating of the module installation platform, and can be quickly moved to the next installation area after the module is installed, reducing the subsequent troubleshooting work and improving the installation efficiency of photovoltaic modules. Attached Figure Description

[0015] Figure 1 This is the front view of the present invention;

[0016] Figure 2 This is a schematic diagram showing the disassembled parts of this utility model;

[0017] Figure 3 for Figure 2 Enlarged schematic diagram of part A in the middle.

[0018] The numbers in the image represent:

[0019] 1. Arc-shaped stabilizing plate; 2. Support assembly; 21. Bearing base; 22. Rolling bearing; 23. Connecting shaft; 24. Arc-shaped fixing hoop; 25. Arc-shaped connecting hoop; 26. Connecting port; 27. Bolt; 28. Mounting strip; 29. ​​Through groove; 210. Connecting seat; 211. Round hole; 212. Support plate; 213. Screw; 214. Concave arc-shaped load-bearing seat; 215. Ball bearing. Detailed Implementation

[0020] The above-mentioned and other technical features and advantages of this utility model will be described in more detail below with reference to the accompanying drawings.

[0021] This embodiment provides a technical solution: a roller support device for a component mounting platform, such as... Figure 1-3As shown, the system includes an arc-shaped stabilizing plate 1 and a support assembly 2 for preventing wear on the anti-corrosion coating of the K-bracket. The support assembly 2 includes roller supports, K-bracket connectors, and reinforcing members. The K-bracket connectors are used to fix the arc-shaped stabilizing plate 1 to the K-bracket. The roller supports include two bearing bases 21 respectively fixed to the top sides of the arc-shaped stabilizing plate 1. Each of the two opposing bearing bases 21 is equipped with a rolling bearing 22, and a connecting shaft 23 is provided between the two opposing rolling bearings 22. The distance between the two opposing rolling bearings 22 is determined according to the size of the component installation platform used on site. The spacing between bearings 22 should be 5-10cm wider than the corresponding structural position on the component mounting platform. The rolling bearings 22 are fixed to the bearing base 21 by a semi-circular clamp. The reinforcement is used to increase the support strength of the connecting shaft 23. The reinforcement includes a concave arc-shaped bearing seat 214 set between the arc-shaped stabilizing plate 1 and the connecting shaft 23. The inner surface of the concave arc-shaped bearing seat 214 is provided with balls 215. The balls 215 are made of ceramic or hard alloy. Ceramic balls 215 are corrosion resistant, lightweight (40% of steel balls), have a low coefficient of friction, and require less lubrication. Hard alloy balls have ultra-high hardness and extremely strong wear resistance.

[0022] The K-bracing connector includes a fixing component and an adjusting component. The fixing component is connected to the arc-shaped stabilizing plate 1 through the adjusting component. The fixing component includes an arc-shaped fixing hoop 24. One end of the arc-shaped fixing hoop 24 is hinged to an arc-shaped connecting hoop 25. One end of the arc-shaped connecting hoop 25 is provided with a connection port 26. A bolt 27 is provided at the connection port 26. The opening size of the arc-shaped fixing hoop 24 and the arc-shaped connecting hoop 25 can be adjusted according to the size of the K-bracing. The diameter of the arc-shaped fixing hoop 24 and the arc-shaped connecting hoop 25 is determined according to the diameter of the K-bracing.

[0023] The adjusting component includes a mounting strip 28 fixed on the bearing base 21. The bottom of the mounting strip 28 is provided with a through groove 29. A connecting seat 210 slides inside the through groove 29. The connecting seat 210 is fixedly connected to one end of the arc-shaped fixing hoop 24. The outer surface of the mounting strip 28 is provided with at least three round holes 211. A support plate 212 is fixed on the connecting seat 210. A screw 213 is threaded inside the support plate 212. The size of one end of the screw 213 is adapted to the size of the round hole 211. The screw 213 can be fixed in different round holes 211 to adjust the position of the fixing component to different fixed positions.

[0024] In use: Place the arc-shaped stabilizing plate 1 on the upper surface of the K-support, so that the arc-shaped fixing hoop 24 and the arc-shaped connecting hoop 25 wrap around both sides of the K-support, and close the arc-shaped connecting hoop 25. Use bolts 26 to fix the two closed arc-shaped connecting hoop 25. The opening size of the arc-shaped connecting hoop 25 can be adjusted according to the size of the K-support to firmly fix the arc-shaped stabilizing plate 1 on the K-support. The connecting shaft 23 provides stable support for the component installation platform, preventing the component installation platform from rubbing against the surface of the K-support when it is used and moved, which would cause wear and peeling of the anti-corrosion coating of the K-support. After the components in one area are installed, the platform can be quickly moved to the next installation area along the length of the component installation platform. This can speed up the installation efficiency of photovoltaic components in the project and reduce the subsequent defect elimination work, effectively shortening the project period.

[0025] When the installation position of the fastener encounters the structural connection point on the K-bracket, the position of the fastener on the arc-shaped stabilizing plate 1 can be moved to remove the fastener from the structural connection point on the K-bracket, so as to avoid the structural connection point on the K-bracket obstructing the installation between the fastener and the K-bracket. The screw 213 is rotated to move it out of the round hole 211, and the corresponding fastener connecting seat 210 is moved along the through groove 29, thereby moving the fastener to outside the structural connection point on the K-bracket. The screw 213 is then turned into the nearest round hole 211 to fix the position of the connecting seat 210.

[0026] The above description is merely a preferred embodiment of the present utility model and is illustrative rather than restrictive. Those skilled in the art will understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the present utility model, all of which will fall within the protection scope of the present utility model.

Claims

1. A roller support device for a component mounting platform, characterized in that, include: Arc-shaped stabilizing plate (1); Support component (2), the support component (2) is used to prevent the anti-corrosion coating of K support from being worn. The support component (2) includes a roller support and a K support connector. The K support connector is used to fix the arc-shaped stabilizing plate (1) on the K support. The roller support includes two bearing bases (21) respectively fixed on the top two sides of the arc-shaped stabilizing plate (1). The bearing bases (21) are equipped with rolling bearings (22). The rolling bearings (22) are provided with connecting shafts (23). The rolling bearings (22) are fixed on the bearing bases (21) by semi-circular clamps.

2. The component mounting platform roller support device as described in claim 1, characterized in that, The K-bracing connector includes a fixing component and an adjusting component. The fixing component is connected to the arc-shaped stabilizing plate (1) through the adjusting component. The fixing component includes an arc-shaped fixing hoop (24). One end of the arc-shaped fixing hoop (24) is hinged to an arc-shaped connecting hoop (25). One end of the arc-shaped connecting hoop (25) is provided with a connecting port (26). A bolt (27) is provided at the connecting port (26).

3. The component mounting platform roller support device as described in claim 2, characterized in that, The adjusting component includes an installation strip (28) fixed on the bearing base (21). The bottom of the installation strip (28) is provided with a through groove (29). A connecting seat (210) slides inside the through groove (29). The connecting seat (210) is fixedly connected to one end of the arc-shaped fixing hoop (24).

4. The component mounting platform roller support device as described in claim 3, characterized in that, The outer surface of the mounting strip (28) is provided with at least three round holes (211), and a support plate (212) is fixed on the connecting seat (210). The support plate (212) is internally threaded with a screw (213).

5. The component mounting platform roller support device as described in claim 4, characterized in that, The support assembly (2) further includes a reinforcement member for increasing the support strength of the connecting shaft (23). The reinforcement member includes a concave arc-shaped bearing seat (214) disposed between the arc-shaped stabilizing plate (1) and the connecting shaft (23). The inner surface of the concave arc-shaped bearing seat (214) is provided with balls (215).

6. The component mounting platform roller support device as described in claim 5, characterized in that, The ball bearing (215) is made of ceramic or hard alloy.