A building multi-pipe thickener discharging device

Abstract

This utility model belongs to the technical field of thickener feeding, specifically relating to a multi-pipe thickener feeding device for construction. It includes a processing mechanism comprising a tank, a track, slides, a connecting frame, feeding interfaces, and valves. A track is fixedly fitted onto the upper end of the outer wall of the tank. Slides for rotational support are symmetrically arranged on the surface of the track. The same connecting frame is fixedly installed on the upper end of the slides distributed along both sides. This solution, by setting multiple feeding interfaces and valves, achieves simultaneous feeding from multiple pipes, effectively avoiding the problem of blockage in a single feeding pipe. The bottom of the tank adopts a conical structure, combined with a rotatable stirring rod and blades, which can evenly agitate the material, preventing excessive local sedimentation and blockage. The design of the slides and track allows the stirring mechanism to rotate stably along the inner wall of the tank, ensuring uniform sedimentation during large-scale solid-liquid processing and improving the reliability and processing efficiency of the equipment.

Description

Technical Field

[0001] This utility model belongs to the technical field of thickener feeding, specifically relating to a feeding device for a multi-tube building thickener. Background Technology

[0002] A thickener is a device used for solid-liquid separation, primarily for treating suspensions containing solid particles. Through gravity settling or centrifugal force, it separates the solid particles from the liquid and concentrates them into a higher-concentration slurry. Thickeners are widely used in the construction industry and are essential equipment for treating tailings, wastewater, sludge, and other materials.

[0003] The working principle of a thickener is based on the particle sedimentation theory. When a suspension containing solid particles enters the thickener, the solid particles gradually settle to the bottom of the equipment under the action of gravity, forming a concentrated slurry. The clear liquid on top is discharged through an overflow weir, thus achieving solid-liquid separation.

[0004] Currently, in some construction production processes, the amount of solid-liquid separation required is relatively large, and the production scale is also relatively large. In the process of suspending solids to assist in sedimentation, it is difficult to achieve large-scale solid-liquid suspension if only the traditional central shaft agitator is removed. At the same time, it is also necessary to ensure the effective extraction of the clear liquid from the suspension during agitation. Furthermore, during sedimentation, multiple sedimentation and feeding points must be designed to ensure the high efficiency and stability of the thickener in large-scale operations. Utility Model Content

[0005] The purpose of this utility model is to provide a feeding device for a multi-tube thickener in construction, which aims to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A feeding device for a multi-tube thickener in construction includes,

[0008] The processing mechanism includes a tank, a track, a slide, a connecting frame, a discharge port, and a valve. The upper end of the outer ring wall of the tank is fixedly fitted with a track. The surface of the track is symmetrically provided with slides for rotational support. The upper end of the slides distributed along both sides is fixedly installed with the same connecting frame. The bottom of the tank has several discharge ports for discharging material. The discharge ports are provided with valves, and the valve cores of the valves are embedded inside the discharge ports.

[0009] The liquid extraction mechanism includes a sleeve, an extraction tube, a first transition interface, a sealed bearing, and a second transition interface. The sleeve is inserted through and fixedly embedded in the middle of the connecting frame. The extraction tube for extracting the upper liquid is fixedly inserted inside the sleeve. The upper flange of the extraction tube is fitted with the first transition interface. The inner wall of the first transition interface is welded and fixed with a sealed bearing for sealing rotation. The inner ring wall of the sealed bearing is interference-fitted and has the second transition interface inserted through it.

[0010] In a preferred embodiment of this utility model, a wheel axle is fixedly installed on the inner side of the slide block, and a limit wheel is rotatably sleeved on the surface of the wheel axle. The limit wheel is in rolling contact with the outer ring wall of the track.

[0011] As a preferred embodiment of this utility model, ball seats are fixedly installed at both the upper and lower ends of the inner wall of the slide by brackets, and a ball is rolled inside the ball seat, with the surface of the ball rolling in contact with the surface of the track.

[0012] As a preferred embodiment of this utility model, stirring rods for preventing uneven sedimentation are fixedly installed on both sides of the lower end of the connecting frame and near the inner wall of the tank. Several stirring blades are welded to the surface of the stirring rods at equal intervals along the vertical direction.

[0013] As a preferred embodiment of this utility model, a platform is fixedly installed on one side of the outer wall of the tank by a bracket, and a motor is fixedly installed on the upper end of the platform by a bracket. The motor has a rotating shaft inside for driving.

[0014] In a preferred embodiment of this utility model, the end of the motor shaft is fixedly connected to a shaft rod via a coupling, and the other end of the shaft rod is rotatably mounted with a bearing seat. The outer ring wall of the bearing seat is fixed to the surface of the platform via a bracket. A drive bevel gear is fixedly sleeved on the surface of the shaft rod, and the same linkage bevel gear is installed along the lower ends of the two slides. The linkage bevel gear and the drive bevel gear are meshed with each other.

[0015] As a preferred embodiment of this utility model, a support frame is fixedly installed on one side of the tank body by a bracket, a water pump is assembled at the upper end of the support frame, a delivery pipe is installed on the inlet flange of the water pump, and the end of the delivery pipe away from the water pump is connected to the transition interface flange.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This solution achieves simultaneous discharge from multiple pipelines by setting up multiple discharge ports and valves, effectively avoiding the problem of blockage in a single discharge pipe. The bottom of the tank adopts a conical structure, which, together with a rotatable stirring rod and stirring blade, can evenly stir the material and prevent excessive local sedimentation that could lead to blockage. The design of the slide and track allows the stirring mechanism to rotate stably along the inner wall of the tank, ensuring the uniformity of sedimentation during large-scale solid-liquid treatment and improving the reliability and processing efficiency of the equipment.

[0018] 2. As described in 1, the use of sealed bearings and transition interfaces achieves a rotary sealing function, ensuring stable extraction of the upper liquid even when the connecting frame rotates. The length of the extraction pipe can be adjusted according to the actual sedimentation zone height, providing high flexibility. The combination of the water pump and the delivery pipe enables the upper liquid to be extracted efficiently. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a schematic diagram showing the distribution of the various mechanisms of this utility model;

[0021] Figure 2 This is a front view of the overall structure of this utility model;

[0022] Figure 3 This is a side view of the overall structure of this utility model;

[0023] Figure 4 This is a schematic diagram showing the distribution of the feeding interfaces of this utility model;

[0024] Figure 5 For the present utility model Figure 4 Enlarged view of point A;

[0025] Figure 6 This is a top view of the water pump and delivery pipe of this utility model.

[0026] In the diagram: 1. Processing mechanism; 10. Tank; 11. Track; 12. Slide; 13. Axle; 14. Limiting wheel; 15. Ball seat; 16. Ball; 17. Connecting frame; 18. Stirring rod; 19. Stirring blade; 101. Discharge port; 102. Valve; 1001. Platform; 1002. Motor; 1003. Drive bevel gear; 1004. Linkage bevel gear; 1005. Shaft seat; 1006. Shaft;

[0027] 2. Liquid extraction mechanism; 20. Tube sleeve; 21. Liquid extraction tube; 22. Transition interface one; 23. Sealed bearing; 24. Transition interface two; 201. Support frame; 202. Delivery pipe; 203. Water pump. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0031] Example 1

[0032] Reference Figures 1-6 This is the first embodiment of the present invention, which provides a feeding device for a multi-tube thickener in construction, comprising:

[0033] The processing mechanism 1 includes a tank 10, a track 11, a slide 12, a connecting frame 17, a discharge port 101, and a valve 102. The track 11 is fixedly fitted onto the upper end of the outer wall of the tank 10. Slides 12 for rotational support are symmetrically arranged on the surface of the track 11. The same connecting frame 17 is fixedly installed on the upper end of the slides 12 distributed along both sides. Several discharge ports 101 for discharging material are distributed through the bottom of the tank 10. A valve 102 is installed on each discharge port 101, with the valve core of the valve 102 embedded inside the discharge port 101. The bottom of the tank 10 has a conical structure for better sedimentation and discharge. The slides 12 can slide assistedly based on the track 11. To ensure that the stirring rod 18 and stirring blade 19 rotate and agitate along the inner edge of the tank 10, it is possible to avoid excessive local sedimentation and blockage of the discharge port 101 during large-scale solid-liquid treatment. Multiple discharge ports 101 are provided, and their port positions can be connected to multiple pipes to form a multi-pipe discharge tank 10 structure. The bottom of the tank 10 is also equipped with sufficiently high feet to ensure that the discharge ports 101 have sufficient operating space when connected to the discharge pipes. Multiple discharge ports 101 allow the discharge pipes to convey materials in multiple directions. Furthermore, since the thickener itself processes relatively high material concentrations, the use of multiple discharge pipes can prevent blockage of a single discharge pipe.

[0034] The liquid extraction mechanism 2 includes a sleeve 20, an extraction pipe 21, a transition interface 1 22, a sealing bearing 23, and a transition interface 24. The sleeve 20 is inserted through and fixedly embedded in the middle of the connecting frame 17. The extraction pipe 21 for extracting the upper liquid is fixedly inserted inside the sleeve 20. The upper flange of the extraction pipe 21 is fitted with the transition interface 1 22. The inner wall of the transition interface 1 22 is welded and fixed with a sealing bearing 23 for sealing rotation. The inner ring wall of the sealing bearing 23 is interference-fitted and has the transition interface 24 inserted through it. The extraction pipe 21 has sufficient distance from the bottom of the tank 10, and the length of the extraction pipe 21 can be adjusted according to the actual height of the mortar sedimentation zone. The connecting frame 17 for installing the extraction pipe 21 will rotate. In order to ensure the normal operation of the extraction, the two transition interfaces cooperate with the sealing bearing 23 to form a rotating sealing interface with sealing and rotation, which can ensure that when the extraction pipe 21 extracts the upper liquid, it can be stably fed into the delivery pipe 202.

[0035] The inner side of the slide 12 is fixedly installed with a wheel axle 13. The surface of the wheel axle 13 is rotatably sleeved with a limiting wheel 14. The limiting wheel 14 is in rolling contact with the outer ring wall of the track 11. The limiting wheel 14 on the slide 12 can rotate based on the wheel axle 13, so that the two slides 12 drive the connecting frame 17 to rotate, and have a supporting rolling effect from the horizontal position.

[0036] The slide 12 has ball seats 15 fixedly installed at both the upper and lower ends of its inner wall by brackets. A ball 16 is rolled inside the ball seat 15. The surface of the ball 16 is in rolling contact with the surface of the track 11. The ball 16 is made of solid stainless steel. When the slide 12 rotates along the track 11, it can not only ensure the stability of the slide 12 in the upper and lower position based on the track 11, but also reduce frictional resistance and further improve the smoothness of the rotation of the connecting frame 17.

[0037] Among them, stirring rods 18 are fixedly installed on both sides of the lower end of the connecting frame 17 and near the inner wall of the tank 10 to prevent uneven sedimentation. Several stirring blades 19 are welded on the surface of the stirring rod 18 at equal intervals along the vertical distribution. The stirring rod 18 rotates in conjunction with the stirring blades 19 near the inner wall area of ​​the tank 10, thereby forming a peripheral stirring effect, which is suitable for large-scale production.

[0038] The tank 10 has a platform 1001 fixedly installed on one side of its outer wall via a bracket. The upper end of the platform 1001 is fixedly installed with a motor 1002 via a bracket. The motor 1002 has a drive shaft inside. The motor 1002 is a slow-speed model, and its actual speed can be set according to the stirring of the solid-liquid mixture. This avoids uneven sedimentation in some areas due to the speed being too slow, and also avoids secondary turbidity in the already settled material due to the speed being too fast. The lower end of the platform 1001 extends long enough to be placed on the ground.

[0039] The motor 1002 has a shaft 1006 fixedly connected to its shaft end via a coupling. The other end of the shaft 1006 is rotatably mounted with a bearing 1005. The outer ring wall of the bearing 1005 is fixed to the surface of the platform 1001 via a bracket. A drive bevel gear 1003 is fixedly sleeved on the surface of the shaft 1006. A common linkage bevel gear 1004 is mounted along the lower ends of the two slides 12. The linkage bevel gear 1004 and the drive bevel gear 1003 are meshed together. When the connecting frame 17 needs to rotate, the power supply of the motor 1002 is turned on, so that the motor 1002 can rotate the shaft and link the shaft 1006. This causes the drive bevel gear 1003 to rotate and mesh with the linkage bevel gear 1004 to rotate. Thus, the two slides 12 can rotate around the track 11, and finally, the connecting frame 17 can rotate.

[0040] One side of the tank 10 is fixedly mounted with a support frame 201. A water pump 203 is mounted on the upper end of the support frame 201. A delivery pipe 202 is installed on the inlet flange of the water pump 203. The end of the delivery pipe 202 away from the water pump 203 is connected to the flange of the transition interface 24. The power supply of the water pump 203 is turned on, so that the water pump 203 can pump water. Thus, the upper liquid can be extracted through the liquid extraction pipe 21 in conjunction with the two transition interfaces and the delivery pipe 202. The lower end of the support frame 201 is long enough to be placed on the ground.

[0041] In practice

[0042] The bottom of the tank 10 in this design adopts a conical structure design, which facilitates centralized discharge of materials after sedimentation. The slide 12 rolls in contact with the track 11 through the inner axle 13 and the limiting wheel 14, ensuring that the slide 12 rotates smoothly along the track 11. The upper and lower ends of the slide 12 are also provided with ball seats 15 and balls 16. The rolling contact between the stainless steel balls 16 and the track 11 further reduces frictional resistance and enhances the stability of the connecting frame 17 rotation. The connecting frame 17 is fixedly installed on both sides with stirring rods 18. The stirring rods 18 have stirring surfaces evenly distributed on their surfaces. When the blade 19 rotates, it agitates the material in the inner wall area of ​​the tank 10 to prevent local sedimentation and accumulation. The motor 1002 drives the drive bevel gear 1003 through the shaft 1006, and the meshing bevel gear 1004 drives the slide 12 to rotate, thereby linking the stirring rod 18 and the stirring blade 19 to achieve periodic stirring. This design effectively avoids the problem of blockage of the feed interface 101 caused by uneven sedimentation during large-scale solid-liquid mixing. At the same time, the rotation speed is controlled by the slow motor 1002, which not only prevents secondary turbidity of the sediment, but also ensures the stirring effect.

[0043] Multiple discharge ports 101 distributed throughout the bottom of the tank 10 connect to external pipes, forming a multi-pipe discharge structure. Each discharge port 101 is equipped with a valve 102, the valve core of which is embedded inside the port. By independently controlling the opening and closing of the valve 102, discharge can be achieved in different directions or in batches. The conical tank bottom design accelerates the concentration of sediment towards each discharge port 101, while the multi-pipe layout avoids blockage of a single pipe due to excessive material concentration. The high-foot design at the bottom of the tank 10 provides ample operating space for the discharge ports 101 to connect to the pipes, and also facilitates maintenance. The continuous stirring of the stirring rod 18 and stirring blade 19, combined with the distribution of multiple discharge ports 101, ensures uniform discharge of sediment, making it particularly suitable for the continuous processing of high-concentration materials.

[0044] The pumping mechanism 2 extracts the upper layer of clear liquid from the tank 10 through the pumping pipe 21. The upper end of the pumping pipe 21 is connected in sequence to the transition interface 1 22, the sealing bearing 23, and the transition interface 24. The inner ring of the sealing bearing 23 is interference-fitted with the transition interface 24, and the outer ring is welded and fixed to the inner wall of the transition interface 1 22 to form a rotary sealing structure. When the connecting frame 17 drives the pumping pipe 21 to rotate with the slide 12, the sealing bearing 23 ensures that the static connection between the transition interface 24 and the delivery pipe 202 is not affected, thus achieving dynamic sealing. The water pump 203 is fixed by the support frame 201, and its inlet end is connected to the flange of the transition interface 24 through the delivery pipe 202. After starting, it can stably extract the upper layer of liquid.

[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A feeding device for a multi-tube thickener in construction, characterized in that: include, The processing mechanism (1) includes a tank (10), a track (11), a slide (12), a connecting frame (17), a discharge port (101), and a valve (102). The upper end of the outer ring wall of the tank (10) is fixedly fitted with a track (11). The surface of the track (11) is symmetrically provided with slides (12) for rotational support. The upper end of the slides (12) distributed along both sides is fixedly installed with the same connecting frame (17). The bottom of the tank (10) is provided with several discharge ports (101) for discharging materials. The discharge ports (101) are provided with valves (102). The valve core of the valve (102) is embedded inside the discharge port (101). The liquid extraction mechanism (2) includes a sleeve (20), a liquid extraction tube (21), a transition interface one (22), a sealed bearing (23), and a transition interface two (24). The sleeve (20) is inserted through and fixedly embedded in the middle of the connecting frame (17). The liquid extraction tube (21) for extracting the upper liquid is fixedly inserted inside the sleeve (20). The upper flange of the liquid extraction tube (21) is equipped with the transition interface one (22). The inner wall of the transition interface one (22) is welded and fixed with a sealed bearing (23) for sealing rotation. The inner ring wall of the sealed bearing (23) is interference-fitted and has the transition interface two (24) inserted through it.

2. The feeding device for a multi-tube thickener in construction according to claim 1, characterized in that: A wheel axle (13) is fixedly installed on the inner side of the slide (12). A limiting wheel (14) is rotatably sleeved on the surface of the wheel axle (13). The limiting wheel (14) is in rolling contact with the outer ring wall of the track (11).

3. The feeding device for a multi-tube thickener in construction according to claim 1, characterized in that: The inner wall of the slide (12) is fixedly mounted with ball seats (15) at both the upper and lower ends by brackets. A ball (16) is rolled inside the ball seat (15), and the surface of the ball (16) is rolled in contact with the surface of the track (11).

4. The feeding device for a multi-tube thickener in construction according to claim 1, characterized in that: Stirring rods (18) for preventing uneven sedimentation are fixedly installed on both sides of the lower end of the connecting frame (17) and near the inner wall of the tank (10). Several stirring blades (19) are welded on the surface of the stirring rods (18) at equal intervals along the vertical distribution.

5. The feeding device for a multi-tube thickener in construction according to claim 1, characterized in that: A platform (1001) is fixedly installed on one side of the outer wall of the tank (10) by a bracket. A motor (1002) is fixedly installed on the upper end of the platform (1001) by a bracket. The motor (1002) has a rotating shaft inside for driving.

6. The feeding device for a multi-tube thickener in construction according to claim 5, characterized in that: The end of the rotating shaft of the motor (1002) is fixedly connected to the shaft (1006) via a coupling. The other end of the shaft (1006) is rotatably mounted with a bearing seat (1005), and the outer ring wall of the bearing seat (1005) is fixed to the surface of the platform (1001) via a bracket. A drive bevel gear (1003) is fixedly sleeved on the surface of the shaft (1006). The same linkage bevel gear (1004) is installed along the lower ends of the two slides (12). The linkage bevel gear (1004) and the drive bevel gear (1003) are meshed with each other.

7. The feeding device for a multi-tube thickener in construction according to claim 6, characterized in that: A support frame (201) is fixedly installed on one side of the tank (10) by a bracket. A water pump (203) is installed on the upper end of the support frame (201). A delivery pipe (202) is installed on the inlet flange of the water pump (203). The end of the delivery pipe (202) away from the water pump (203) is connected to the flange of the transition interface two (24).

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