Trehalose production waste recycling equipment

By designing a waste recycling equipment for trehalose production, and utilizing a combination of power components, crushing and extrusion components, and filtration components, the problem of manually removing waste residue in waste residue treatment was solved, and automated waste residue collection and waste liquid discharge were achieved, thus improving work efficiency.

CN224308543UActive Publication Date: 2026-06-02NANNING SINOZYME BIOTECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANNING SINOZYME BIOTECHNOLOGY CO LTD
Filing Date
2025-09-05
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

In existing trehalose production waste treatment devices, the waste residue still needs to be manually removed after the waste liquid is extruded, resulting in high labor costs and low work efficiency.

Method used

Design a waste recycling device for trehalose production, which adopts a combination of power components, crushing and extrusion components and filtration components, and uses spiral blades and filter buckets to achieve automatic collection of waste residue and automatic discharge of waste liquid.

Benefits of technology

It achieves automatic collection of waste residue and automatic discharge of waste liquid, saving manpower, improving work efficiency, and reducing the size of equipment parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of trehalose production and discloses a waste recycling device for trehalose production. The device includes a shell, a waste recycling mechanism in the middle of the shell, a power component, a crushing and extrusion component at the lower part of the power component, a filter component outside the crushing and extrusion component, and a discharge pipe. The power component includes a motor, which is fixedly connected to the shell. A rotating shaft is fixedly connected to the output end of the motor, passing through and rotatably connected to the shell. The crushing and extrusion component includes a connecting rod, and a spiral blade is fixedly connected to the outer wall of the connecting rod. In this utility model, by configuring the discharge pipe, connecting rod, and spiral blade in cooperation, the device can automatically collect waste residue after squeezing out the waste liquid, eliminating the need for manual recycling later, effectively saving manpower and improving work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of trehalose production, and in particular to a trehalose production waste recycling device. Background Technology

[0002] Trehalose is a natural disaccharide, mainly derived from the fact that it is widely present in many edible plants, animals, and microorganisms in nature, such as mushrooms, seaweed, and beans that people eat in their daily lives. It is often used in food processing, cosmetics, and drug research and development. Trehalose production process generates certain waste residue. Reasonable design and use of recycling equipment can not only reduce the environmental burden but also improve resource utilization efficiency.

[0003] A search revealed Chinese Patent Publication No. CN221756943U, which discloses a waste residue recycling device for xylooligosaccharide production, relating to the field of waste residue recycling technology. The device includes a workbench with symmetrically arranged guide rails at its top. A flow channel is symmetrically formed between two sets of guide rails. A crushing box is fixedly connected to the front top of the workbench, and a fixing plate is fixedly connected to the left side of the crushing box. Two crushing motors are fixedly installed on the top of the fixing plate. This invention includes a crushing roller, a loading box, flow channels, flow holes, an extrusion plate, and a storage tank. The crushing roller crushes the waste residue, facilitating subsequent extrusion. The flow channels and flow holes guide the waste liquid from the waste residue to the storage tank, preventing contamination of the workbench and maintaining its cleanliness. The extrusion plate squeezes out the waste liquid, achieving solid-liquid separation and preventing the proliferation of bacteria on the surface of the waste residue due to high water content, which could affect human health, especially in high-temperature weather.

[0004] Although the above-mentioned device can crush and compress materials to prevent excessive moisture content in waste residue by setting crushing rollers, loading boxes, and extrusion plates, the waste residue remains in the loading box after the waste liquid is squeezed out. It is necessary to manually remove the waste residue from the loading box later, which is not only labor-intensive but also inefficient and impractical. Therefore, a waste recycling device for trehalose production is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a trehalose production waste recycling device, which aims to improve the problem in the prior art where after the device squeezes out the waste liquid from the waste residue, the waste residue is still left in the carrying box, and manual removal of the waste residue from the carrying box is required later, which is not only labor-intensive but also inefficient and impractical.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a trehalose production waste recycling equipment, comprising a shell, a waste recycling mechanism disposed in the middle of the shell, a power component, a crushing and extrusion component disposed at the lower part of the power component, a filter component disposed outside the crushing and extrusion component, the filter component comprising a discharge pipe, the power component comprising a motor, the motor being fixedly connected to the shell, a rotating shaft being fixedly connected to the output end of the motor, the rotating shaft passing through the shell and rotatably connected thereto, and the crushing and extrusion component comprising a connecting rod, with a spiral blade fixedly connected to the outer wall of the connecting rod.

[0007] As a further description of the above technical solution:

[0008] The crushing and extrusion assembly also includes a mounting block, which is fixedly connected to the rotating shaft.

[0009] As a further description of the above technical solution:

[0010] An operating cone is fixedly connected to the bottom of the mounting block, and the connecting rod is fixedly connected to the bottom of the operating cone.

[0011] As a further description of the above technical solution:

[0012] The lower part of the outer wall of the operating cone is fixedly connected with extrusion ridges, which are spirally arranged.

[0013] As a further description of the above technical solution:

[0014] The upper part of the outer wall of the operating cone is fixedly connected to a crushing blade, which is arranged in a spiral.

[0015] As a further description of the above technical solution:

[0016] The filter assembly includes a mounting ring, which is fixedly connected to the top of the inner wall of the housing. A filter hopper is fixedly connected to the lower part of the mounting ring. The discharge pipe is fixedly connected to the lower part of the filter hopper and passes through the housing and is fixedly connected to it.

[0017] As a further description of the above technical solution:

[0018] The upper part of the inner wall of the filter bucket is fixedly connected with auxiliary strips, and there are multiple of them.

[0019] As a further description of the above technical solution:

[0020] A feed pipe is fixedly connected to the top left side of the outer shell, multiple support legs are fixedly connected to the bottom of the outer shell, and a liquid outlet pipe is fixedly connected to the lower rear side of the outer shell.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by setting up the cooperation between the discharge pipe, the connecting rod and the spiral blade, the device can automatically collect the waste residue after squeezing out the waste liquid, eliminating the need for manual recycling in the later stage, which can effectively save manpower and improve work efficiency.

[0023] 2. In this utility model, by setting the cooperation between the outer shell and the power component, the extrusion crushing component and the filter component, the size of the equipment can be effectively reduced. By cooperating between the operating cone and the filter bucket, as well as the crushing blade and the extrusion convex groove, the device can directly extrude the waste residue after crushing without transferring the waste residue. This can effectively reduce the number of parts required for the equipment and make it more practical. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of a trehalose production waste recycling device proposed in this utility model;

[0025] Figure 2 This is a three-dimensional cross-sectional view of the outer shell of a trehalose production waste recycling device proposed in this utility model;

[0026] Figure 3 This is a three-dimensional schematic diagram of the waste residue recycling mechanism of a trehalose production waste residue recycling device proposed in this utility model;

[0027] Figure 4 This is a three-dimensional cross-sectional view of the filter component of a trehalose production waste recycling device proposed in this utility model.

[0028] Legend:

[0029] 1. Outer shell; 2. Power assembly; 3. Crushing and extrusion assembly; 4. Filter assembly; 21. Motor; 22. Shaft; 31. Mounting block; 32. Operating cone; 33. Crushing blade; 34. Extrusion groove; 35. Connecting rod; 36. Spiral blade; 41. Mounting ring; 42. Filter hopper; 43. Discharge pipe; 44. Auxiliary bar; 11. Feed pipe; 12. Support leg; 13. Liquid outlet pipe. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 - Figure 2This utility model provides an embodiment of a trehalose production waste recycling device, comprising a housing 1 for connecting various components. A waste recycling mechanism is provided in the middle of the housing 1 for recycling trehalose production waste. The waste recycling mechanism includes a power component 2 for providing power to the mechanism. A crushing and extrusion component 3 is provided at the lower part of the power component 2 for crushing and extruding the waste to discharge residual waste liquid and facilitate waste recycling. A filter component 4 is provided outside the crushing and extrusion component 3 for filtering out residual waste liquid. The power component 2 includes a motor 21 for providing power to the component. The motor 21 is fixedly connected to the housing 1. A rotating shaft 22 is fixedly connected to the output end of the motor 21 for driving the crushing and extrusion component 3 to rotate. The rotating shaft 22 passes through the housing 1 and is rotatably connected to it.

[0032] Furthermore, a feed pipe 11 is fixedly connected to the top left side of the outer casing 1 for feeding, and multiple support legs 12 are fixedly connected to the bottom of the outer casing 1 for supporting the equipment. A liquid outlet pipe 13 is fixedly connected to the lower rear side of the outer casing 1 for discharging waste liquid inside the outer casing 1. It is connected to a liquid suction device to discharge waste liquid inside the outer casing 1 in a timely manner.

[0033] like Figure 3 - Figure 4 The crushing and extrusion assembly 3 includes a connecting rod 35, with a spiral blade 36 fixedly connected to the outer wall of the connecting rod 35. This spiral blade is used to assist in the discharge of waste residue and prevent blockage. The crushing and extrusion assembly 3 also includes a mounting block 31, which is used to connect the crushing and extrusion assembly 3 to the power assembly 2. The mounting block 31 is fixedly connected to the rotating shaft 22. An operating cone 32 is fixedly connected to the bottom of the mounting block 31. The distance between the operating cone 32 and the inner wall of the filter hopper 42 decreases as it descends. A crushing blade 33 is fixedly connected to the upper part of the outer wall of the operating cone 32 and is spirally arranged. This blade works in conjunction with the auxiliary strip 44 to crush the waste residue, making it easier to discharge the waste liquid inside the waste residue. This blade has a downward guiding effect on the waste residue. An extrusion ridge 34 is fixedly connected to the lower part of the outer wall of the operating cone 32 and is spirally arranged. This ridge has a downward guiding effect on the waste residue. The distance between the extrusion ridge 34 and the inner wall of the filter hopper 42 decreases as it descends, thereby maximizing the extrusion of the waste residue and assisting in the discharge of waste liquid.

[0034] Furthermore, the filter assembly 4 includes a mounting ring 41 for connecting various components. The mounting ring 41 is fixedly connected to the top of the inner wall of the housing 1. A filter bucket 42 is fixedly connected to the lower part of the mounting ring 41. The filter bucket 42 has fine filter holes for filtering out waste liquid from the waste residue. A discharge pipe 43 is fixedly connected to the bottom of the filter bucket 42 for discharging the waste residue after squeezing and dehydration to facilitate the recycling of the waste residue. The discharge pipe 43 penetrates the housing 1 and is fixedly connected to it. Multiple auxiliary strips 44 are fixedly connected to the upper part of the inner wall of the filter bucket 42. These are angular protruding strips to cooperate with the crushing blade 33 to crush the waste residue.

[0035] Working principle: During use, the trehalose production waste to be processed is fed into the filter assembly 4 through the feed pipe 11. Then, the motor 21 is turned on, which drives the connected rotating shaft 22 to rotate. The mounting block 31 connected to the rotating shaft 22 will also be driven to rotate. When the mounting block 31 rotates, the operating cone 32 at its lower part will also rotate. The outer wall crushing blade 33 and the extrusion grooves 34 of the operating cone 32 will also rotate. When the crushing blade 33 rotates, it will cooperate with the auxiliary bar 44 to crush the waste. The crushed waste residue will be transported downwards as the crushing blade 33 rotates. After the waste residue moves to the extrusion rib section 34, the extrusion rib 34 and the filter hopper 42 will squeeze the waste residue. The waste liquid in the waste residue will be filtered out through the filter holes on the filter hopper 42. The waste liquid will flow into the outer shell 1. The liquid outlet pipe 13 at the rear of the outer shell 1 will assist in the discharge of the waste liquid. As the operating cone 32 continues to rotate, the waste residue after liquid removal will be guided to the discharge pipe 43. When the operating cone 32 rotates, it will also drive the connecting rod 35 to rotate. The connecting rod 35 will then drive the spiral blade 36 to rotate, thereby assisting in the discharge of the waste residue for recycling.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A recycling equipment for trehalose production waste, comprising a shell (1), characterized in that: A waste residue recycling mechanism is provided in the middle of the outer shell (1). The waste residue recycling mechanism includes a power component (2). A crushing and extrusion component (3) is provided at the lower part of the power component (2). A filter component (4) is provided outside the crushing and extrusion component (3). The filter component (4) includes a discharge pipe (43). The power component (2) includes a motor (21). The motor (21) is fixedly connected to the outer shell (1). A rotating shaft (22) is fixedly connected to the output end of the motor (21). The rotating shaft (22) passes through the outer shell (1) and is rotatably connected to it. The crushing and extrusion component ( 3) Includes a connecting rod (35), the outer wall of which is fixedly connected with a spiral blade (36). The crushing and extrusion assembly (3) also includes a mounting block (31), which is fixedly connected to a rotating shaft (22). The bottom of the mounting block (31) is fixedly connected with an operating cone (32). The connecting rod (35) is fixedly connected to the bottom of the operating cone (32). The lower part of the outer wall of the operating cone (32) is fixedly connected with an extrusion ridge (34) which is spirally arranged. The upper part of the outer wall of the operating cone (32) is fixedly connected with a crushing blade (33) which is spirally arranged.

2. The trehalose production waste recycling equipment according to claim 1, characterized in that: The filter assembly (4) includes a mounting ring (41) which is fixedly connected to the top of the inner wall of the outer shell (1). A filter bucket (42) is fixedly connected to the lower part of the mounting ring (41). The discharge pipe (43) is fixedly connected to the lower part of the filter bucket (42). The discharge pipe (43) passes through the outer shell (1) and is fixedly connected to it.

3. The trehalose production waste recycling equipment according to claim 2, characterized in that: The upper part of the inner wall of the filter bucket (42) is fixedly connected with auxiliary strips (44), and there are multiple of them.

4. The trehalose production waste recycling equipment according to claim 1, characterized in that: The top left side of the outer shell (1) is fixedly connected to a feed pipe (11), the bottom of the outer shell (1) is fixedly connected to multiple support legs (12), and the lower rear side of the outer shell (1) is fixedly connected to a liquid outlet pipe (13).