Zipper head three-station synchronous processing mechanism

Abstract

The utility model discloses zipper head three position synchronous processing mechanism, the roll basket pivot of three roll baskets is inwards through roll basket mounting hole and the output of corresponding roll basket rotary drive module is connected, and the processing roll basket extends to the front of the front wall of drying chamber, and drying lower cover body is installed in the bottom inboard of drying chamber below corresponding drying roll basket, and the output of upper cover body lifting drive module is downwards through upper cover lifting mounting hole and the top of drying upper cover body is connected, and drying upper cover body can be covered outside drying roll basket and can be sealed butt joint with drying lower cover body, and the output of front baffle lifting drive module is downwards and the upper end of front baffle is connected. The utility model is loaded and unloaded, cooled, paint spraying and flow leveling to processing roll basket at the same time, and two drying roll baskets can dry zipper head that has been done above -mentioned processing, and the processing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of automation, specifically to a three-station synchronous processing mechanism for zipper heads. Background Technology

[0002] During the zipper head painting process, the zipper head to be processed needs to be loaded into the roller basket, then the zipper head is cooled by spraying cold air, then the zipper head is sprayed with paint, after which the paint is leveled, and then the zipper head is removed and moved to the next station for drying. The above cooling, painting and drying all need to be completed step by step with manual assistance, resulting in low production efficiency. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a three-station synchronous processing mechanism for zipper heads.

[0004] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0005] The zipper head three-station synchronous processing mechanism includes a drying chamber, a box support, a turntable, a turntable drive module, three roller baskets with multiple paint holes on their side walls, three roller basket rotation drive modules, two lower drying covers, two upper drying covers, two upper cover lifting drive modules, two lower heating boxes, two exhaust fans, two air blowers, and a front baffle lifting assembly. The box support is installed at the bottom of the drying chamber, and the turntable drive module is fixedly installed at the bottom of the drying chamber. The bottom of the drying chamber has a turntable mounting hole, and the output end of the turntable drive module passes upward through the turntable mounting hole and is fixedly connected to the bottom of the turntable. The three roller basket rotation drive modules are evenly fixedly installed inside the turntable, and the side walls of the turntable correspond to the rotation of the three roller baskets. Each drive module has a basket mounting hole. A basket rotating shaft protrudes outward from the center of the outer side wall of the bottom of the basket along the central axis of the basket. The rotating shafts of the three baskets pass inward through the basket mounting holes and connect to the output end of the corresponding basket rotation drive module. The top of each basket has an outward-facing basket opening. The distance between adjacent baskets is equal, and the angle between the vertical planes containing the central axes of the rotating shafts of adjacent baskets is 120 degrees. The three baskets include one processing basket and two drying baskets. The front wall of the drying chamber has a basket outlet hole for the processing basket to extend and a basket inlet hole for the processing basket to retract. A space is provided between the basket outlet hole and the basket inlet hole. The drying chamber includes a pivot hole for swinging the processing roller basket's shaft left and right. The processing roller basket extends to the front of the front wall of the drying chamber. The lower drying cover is installed inside the bottom of the drying chamber below the corresponding drying roller basket. A lifting mounting hole for the upper cover is provided on the top wall of the drying chamber directly above the drying roller basket. The lifting drive module for the upper cover is fixedly installed on the outer wall of the top of the drying chamber. The output end of the lifting drive module passes downwards through the lifting mounting hole and connects to the top of the upper drying cover. A pivot accommodating notch is provided at the lower end of the upper drying cover, allowing it to cover the drying roller basket. The roller basket's shaft can be accommodated within the pivot accommodating notch. The lower edge of the upper drying hood can be sealed and connected to the lower drying hood. The lower heating box and the exhaust fan are both installed at the bottom of the drying chamber. The lower heating box contains a heating module, and its outer wall has an air inlet. The bottom of the drying chamber has an exhaust hole inside the lower drying hood. The input end of the exhaust fan is sealed and connected to the exhaust hole, and the output end of the exhaust fan is sealed and connected to the air inlet. The side wall of the lower drying hood has an air inlet. The bottom wall of the drying chamber has an air outlet outside the lower drying hood that communicates with the lower heating box. One end of the blower pipe faces the lower side wall of the drying roller, and the other end of the blower pipe is sealed and connected to the air outlet through the air inlet.The front baffle lifting assembly includes a front baffle and a front baffle lifting drive module. The lower end of the front baffle has a shaft notch for relative vertical movement of the processing basket's rotating shaft. The rear end face of the front baffle is in sealing contact with the front wall of the drying chamber, allowing relative vertical movement. The front baffle lifting drive module is mounted on the drying chamber, and its output end extends downwards to connect with the upper end of the front baffle. It drives the front baffle to slide upwards along the front wall of the drying chamber above the basket outlet and basket inlet, or drives the front baffle to descend along the front wall of the drying chamber to seal and block the basket outlet and basket inlet.

[0006] Preferably, the front wall of the front baffle protrudes forward from outside the processing basket to form a basket protection cover.

[0007] Preferably, the front baffle lifting drive module includes two front baffle lifting cylinders, which are fixedly installed alternately on the front end of the top of the drying chamber, and the output shafts of the two front baffle lifting cylinders extend downward and are fixedly connected to the upper end of the front baffle.

[0008] Preferably, the left and right ends of the front wall of the drying chamber are respectively equipped with vertically oriented upper and lower sliding rails, and the left and right ends of the front baffle are respectively fixedly equipped with upper and lower sliders, which slide up and down and engage with the corresponding upper and lower sliding rails.

[0009] Preferably, the outer wall of the drying chamber includes an inner heat insulation board, an outer heat insulation board, and a rock wool insulation layer. The outer wall of the inner heat insulation board is recessed inward to form an insulation installation groove. The rock wool insulation layer is installed on the inner side of the insulation installation groove, and the outer heat insulation board is fixedly installed on the outer side of the insulation installation groove and covers the rock wool insulation layer.

[0010] Compared with the prior art, the three-station synchronous processing mechanism for zipper heads of this utility model allows the processing basket to perform loading and unloading, cooling, painting and leveling, while the two drying baskets can dry the zipper heads that have already undergone cooling, painting and leveling, and this process can be repeated, which greatly improves the processing efficiency.

[0011] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0012] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings:

[0013] Figure 1 This is a structural diagram of the three-station synchronous processing mechanism for zipper heads of this utility model from the first angle;

[0014] Figure 2 This is a structural diagram of the three-station synchronous processing mechanism for zipper heads of this utility model from the second angle;

[0015] Figure 3 This is a structural diagram of the three-station synchronous processing mechanism for zipper heads of this utility model from the third angle;

[0016] Figure 4 for Figure 3 A partial view;

[0017] Figure 5 This is a structural diagram of the three-station synchronous processing mechanism for zipper heads of this utility model from the fourth angle;

[0018] Figure 6 This is a structural diagram of the three-station synchronous processing mechanism for zipper heads of this utility model from the first angle;

[0019] Figure 7 This is a partial structural diagram of the three-station synchronous processing mechanism for zipper heads of this utility model from the second angle;

[0020] Figure 8 for Figure 7 Exploded view;

[0021] Figure 9 This is a partial structural diagram of the three-station synchronous processing mechanism for zipper heads of this utility model from the third angle;

[0022] Figure 10 for Figure 9 The exploded diagram.

[0023] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0025] refer to Figures 1 to 10The three-station synchronous processing mechanism for zipper heads includes a drying chamber 210, a box support 215, a turntable 220, a turntable drive module 225, three roller baskets 230 with multiple paint holes (not shown) on their side walls, three roller basket rotation drive modules 235, two lower drying covers 240, two upper drying covers 245, two upper cover lifting drive modules 250, two lower heating boxes 265, two exhaust fans 268, two air blowing pipes 270, and a front baffle lifting assembly.

[0026] The box bracket 215 is installed at the bottom of the drying chamber 210, and the turntable drive module 225 is fixedly installed at the bottom of the drying chamber 210. A turntable mounting hole (not shown) is provided at the bottom of the drying chamber 210. The output end of the turntable drive module 225 passes upward through the turntable mounting hole and is fixedly connected to the bottom of the turntable 220. The opening 222 of the turntable 220 faces upward. Three basket rotation drive modules are evenly fixedly installed inside the turntable 220. Basket mounting holes 221 are provided on the sidewall of the turntable 220 corresponding to the three basket rotation drive modules. A basket rotating shaft 2301 protrudes outward from the middle of the outer sidewall of the bottom of the basket 230 along the central axis of the basket 230. The basket rotating shafts 2301 of the three baskets 230 pass inward through the basket mounting holes 221 and connect with the corresponding... The output end of the corresponding basket rotation drive module 235 is connected. The top of the basket 230 has an outward and upward basket opening 2302. The distance between two adjacent baskets 230 is equal. The included angle between the vertical planes containing the central axes of the basket rotation shafts of two adjacent baskets 230 is 120 degrees. The three baskets 230 include one processing basket 231 and two drying baskets 232. The front wall of the drying chamber 210 has a basket outlet hole 211 for the processing basket 231 to rotate out and a basket inlet hole 212 for the processing basket 231 to rotate back. A pivot hole 213 is provided between the basket outlet hole 211 and the basket inlet hole 212 to allow the basket rotation shaft of the processing basket 231 to swing left and right. The processing basket 231 extends to the front of the front wall of the drying chamber 210. The lower drying cover 240 is installed on the bottom inner side of the drying chamber 210 below the corresponding drying roller 232. The top wall of the drying chamber 210 has an upper cover lifting mounting hole 214 directly above the drying roller 232. The upper cover lifting drive module 250 is fixedly installed on the outer wall of the top of the drying chamber 210. The output end of the upper cover lifting drive module 250 passes down through the upper cover lifting mounting hole 214 and connects with the top of the upper drying cover 245. The lower end of the upper drying cover 245 has a rotating shaft receiving notch 2451. The upper drying cover 245 can cover the drying roller 232. The roller shaft 2301 of the drying roller 232 can be accommodated in the rotating shaft receiving notch 2451. The lower edge of the upper drying cover 245 can be sealed and connected with the lower drying cover 240. The lower heating box 265 and the exhaust fan 268 are both installed at the bottom of the drying chamber 210. The lower heating box 265 is equipped with a heating module (not shown in the figure). The outer wall of the lower heating box 265 is provided with an air inlet (not shown in the figure). The bottom of the drying chamber 210 is provided with an exhaust hole 216 in the lower drying cover 240. The input end of the exhaust fan 268 is sealed and connected to the exhaust hole 216, and the output end of the exhaust fan 268 is sealed and connected to the air inlet.The drying lower cover 240 has an air inlet 241 on its side wall. The bottom wall of the drying chamber 210 has an air outlet (not shown) outside the drying lower cover 240 that communicates with the lower heating box 265. One end of the air blower 270 faces the lower side wall of the drying roller 232, and the other end of the air blower 270 passes through the air inlet 241 and is sealed to the air outlet. The front baffle lifting assembly includes a front baffle 281 and a front baffle lifting drive module 282. The lower end of the front baffle 281 has a shaft notch 2811 for relative vertical movement of the roller shaft 2301 of the processing roller 231. The rear end face of the front baffle 281 is in sealed contact with the front wall of the drying chamber 210, allowing relative vertical movement. The front baffle lifting drive module 282 is installed on the drying chamber 210. The output end of the front baffle lifting drive module 282 extends downward and connects with the upper end of the front baffle 281. It is used to drive the front baffle 281 to slide upward along the front wall of the drying chamber 210 to above the basket outlet 211 and the basket inlet 212, or to drive the front baffle 281 to descend along the front wall of the drying chamber 210 to seal and block the basket outlet 211 and the basket inlet 212. The front wall of the front baffle 281 protrudes forward outside the processing basket 231 to form a basket protective cover 2812.

[0027] Specifically, the front baffle lifting drive module 282 includes two front baffle lifting cylinders 2821, which are fixedly installed alternately on the front end of the top of the drying chamber 210, and the output shafts of the two front baffle lifting cylinders 2821 extend downward and are fixedly connected to the upper end of the front baffle 281. Upward and downward sliding rails 217 are respectively installed on the left and right ends of the front wall of the drying chamber 210, and upward and downward sliding blocks 2813 are respectively fixedly installed on the left and right ends of the front baffle 281, which slide vertically and are engaged with the corresponding upward and downward sliding rails 217. The upper cover lifting drive module 250 is a lifting cylinder. The basket rotation drive module 235 is a servo motor. The turntable 220 also includes a turntable cover 223, which covers the opening 222 of the turntable 220.

[0028] Preferably, the outer wall of the drying chamber 210 includes an inner heat insulation board 2101, an outer heat insulation board 2102, and a rock wool insulation layer (not shown). The outer wall of the inner heat insulation board 2101 is recessed inward to form an insulation installation groove 2104. The rock wool insulation layer is installed on the inner side of the insulation installation groove 2104, and the outer heat insulation board 2102 is fixedly installed on the outer side of the insulation installation groove 2104 and covers the rock wool insulation layer 2103.

[0029] When using this utility model's three-station synchronous processing mechanism for zipper heads, the zipper head to be processed is loaded into the processing basket 231. Then, the zipper head inside the processing basket 231 is sequentially cooled, painted, and leveled. Afterwards, the front baffle lifting drive module 282 is activated, causing the front baffle 281 to rise, exposing the basket outlet hole 211, basket inlet hole 212, and pivot hole 213. Simultaneously, the two upper cover lifting mounting holes 214 are activated, respectively driving the corresponding drying upper cover body 245 to rise and detach from the drying basket 232. Then, the turntable drive module 225 is activated, causing the turntable 220 to rotate 120 degrees. The drying basket 232, originally near the basket inlet hole 212, rotates to the position originally near the basket outlet hole 211. The processing basket 231 then moves from the basket... The inlet hole 212 rotates to the position of the drying basket 232 that was originally close to the inlet hole 212, thus becoming the drying basket 232. The drying basket 232 that was originally close to the outlet hole 211 rotates out from the outlet hole 211 to the front of the front wall of the drying chamber 210, thus becoming the processing basket 231. Then, the front baffle lifting drive module 282 is activated, driving the front baffle 281 to descend, thereby sealing the outlet hole 211, the inlet hole 212, and the pivot hole 213. The two upper cover lifting mounting holes 214 are activated, driving the corresponding drying upper cover 245 to descend, thus placing the new drying basket 232. After that, the new processing basket 231 can continue to undergo cooling, painting, and leveling processes, and the new drying basket 232 continues to dry. This cycle continues. When the processing is completed, the zipper head can be removed from the processing basket 231 that is moved to the front wall of the drying chamber 210. The three basket rotation drive modules 235 stop driving the basket 230 to rotate except when switching workstations. The turntable drive module 225, the three basket rotation drive modules 235, the two lower drying hoods 240, the two upper hood lifting drive modules 250, the two heating modules, the two exhaust fans 268, and the two front baffle lifting cylinders 2821 are all electrically connected to the control system.

[0030] This utility model relates to a three-station synchronous processing mechanism for zipper heads. While the processing basket is loading, unloading, cooling, painting, and leveling, two drying baskets can dry the zipper heads that have already undergone cooling, painting, and leveling. This process can be repeated, greatly improving processing efficiency.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A three-station synchronous processing mechanism for zipper heads, characterized in that: The system includes a drying chamber, a support frame, a turntable, a turntable drive module, three baskets with multiple paint holes on their three side walls, three basket rotation drive modules, two lower drying covers, two upper drying covers, two upper cover lifting drive modules, two lower heating boxes, two exhaust fans, two air ducts, and a front baffle lifting assembly. The support frame is installed at the bottom of the drying chamber, and the turntable drive module is fixedly installed at the bottom of the drying chamber. The bottom of the drying chamber has a turntable mounting hole, and the output end of the turntable drive module passes upward through the turntable mounting hole and is fixedly connected to the bottom of the turntable. The three basket rotation drive modules are evenly fixedly installed inside the turntable, and the side walls of the turntable have corresponding basket mounting holes for the three basket rotation drive modules. The bottom outer wall of the basket has a basket shaft protruding outward along the central axis of the basket. The basket shafts of the three baskets pass inward through the basket mounting hole and connect to the output end of the corresponding basket rotation drive module. The top of the basket has an outward-facing upward opening. The angle between the vertical planes containing the central axes of the basket shafts of two adjacent baskets is 120 degrees. The three baskets include one processing basket and two drying baskets. The front wall of the drying chamber has a basket outlet hole for the processing basket to extend and a basket inlet hole for the processing basket to retract. A shaft swing hole is provided between the basket outlet hole and the basket inlet hole to allow the basket shaft of the processing basket to swing left and right. The basket extends to the front of the front wall of the drying chamber. The lower drying cover is installed inside the bottom of the drying chamber below the corresponding drying basket. The top wall of the drying chamber has a lifting mounting hole for the upper cover directly above the drying basket. The upper cover lifting drive module is fixedly installed on the outer wall of the top of the drying chamber. The output end of the upper cover lifting drive module passes downwards through the upper cover lifting mounting hole and connects to the top of the upper drying cover. The lower end of the upper drying cover has a shaft receiving notch, allowing the upper drying cover to cover the drying basket. The rotating shaft of the drying basket can be accommodated within the shaft receiving notch. The lower edge of the upper drying cover can be sealed and connected to the lower drying cover. The lower heating element... The heating box and exhaust fan are both installed at the bottom of the drying chamber. A heating module is installed inside the lower heating box. An air inlet is provided on the outer wall of the lower heating box. An exhaust hole is provided inside the lower drying hood at the bottom of the drying chamber. The input end of the exhaust fan is sealed to the exhaust hole, and the output end of the exhaust fan is sealed to the air inlet. An air inlet is provided on the side wall of the lower drying hood. An air outlet is provided outside the lower drying hood on the bottom wall of the drying chamber, communicating with the lower heating box. One end of the blower pipe faces the lower side wall of the drying roller, and the other end of the blower pipe is sealed through the air inlet and sealed to the air outlet. The front baffle lifting assembly includes a front baffle and a front baffle lifting drive module.The lower end of the front baffle has a notch for the roller shaft of the processing roller to move vertically relative to each other. The rear end face of the front baffle is in sealing contact with the front wall of the drying chamber, allowing for vertical movement relative to each other. The front baffle lifting drive module is mounted on the drying chamber, and its output end extends downward to connect with the upper end of the front baffle. This module drives the front baffle to slide upward along the front wall of the drying chamber above the roller outlet and inlet holes, or drives the front baffle to descend along the front wall of the drying chamber to seal and block the roller outlet and inlet holes.

2. The three-station synchronous processing mechanism for zipper heads according to claim 1, characterized in that: The front wall of the front baffle protrudes forward from outside the processing basket to form a basket protection cover.

3. The three-station synchronous processing mechanism for zipper heads according to claim 1, characterized in that: The front baffle lifting drive module includes two front baffle lifting cylinders, which are fixedly installed on the front end of the top of the drying chamber, with the output shafts of the two front baffle lifting cylinders extending downwards and fixedly connected to the upper end of the front baffle.

4. The three-station synchronous processing mechanism for zipper heads according to claim 1, characterized in that: The left and right ends of the front wall of the drying chamber are respectively equipped with vertical sliding rails, and the left and right ends of the front baffle are respectively fixedly equipped with vertical sliders, which slide up and down and engage with the corresponding vertical sliding rails.

5. The three-station synchronous processing mechanism for zipper heads according to claim 1, characterized in that: The outer wall of the drying chamber includes an inner heat insulation board, an outer heat insulation board, and a rock wool insulation layer. The outer wall of the inner heat insulation board is recessed inward to form an insulation installation groove. The rock wool insulation layer is installed on the inner side of the insulation installation groove. The outer heat insulation board is fixedly installed on the outer side of the insulation installation groove and covers the rock wool insulation layer.

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