A full-automatic coating device for laser printing carrier plate

Abstract

This utility model relates to the field of coating technology, and more particularly to a fully automatic coating device for laser printing carrier plates. This utility model provides such a device, comprising: a base plate as a mounting carrier for parts; a mounting frame connected to the upper side of the base plate; a guide rail connected to the mounting frame; guide plates symmetrically sliding on the left and right sides of the mounting frame; and a support frame connected between the upper sides of the four guide plates. The device operates by starting a first and second rotary motor to drive the feeding roller and stirring roller, agitating the silver paste and conveying it to the coating roller. Starting a second screw motor and a third rotary motor drives the coating roller to contact the carrier plate to complete the coating process. Activating an electric slide rail opens the first and second scrapers. The first screw motor and the fourth rotary motor drive the scraper to move and remove excess paste. The first and second scrapers scoop the paste back into the material box, and the stirring roller agitates the paste for recycling.

Description

Technical Field

[0001] This utility model relates to the field of coating technology, and in particular to a fully automatic coating device for laser printing substrates. Background Technology

[0002] In photovoltaic manufacturing, the transfer of silver paste onto a substrate is a key process. This process requires first etching the transfer pattern onto the substrate, forming multiple grooves. Current methods typically involve applying silver paste to the entire substrate and then using a scraper to remove excess paste from the substrate surface, leaving only the silver paste within the grooves to complete the transfer.

[0003] However, silver paste has low activity and is difficult to reuse if it is not treated after being applied to the substrate. It requires special recycling. At the same time, the liquid of silver paste is easy to evaporate and dry when spread, which seriously affects its performance for reuse. Currently, there is no effective means to recycle the silver paste scraped off by the doctor blade, which causes serious waste and increases production costs. In addition, the existing coating equipment has a low level of automation and cannot meet the needs of large-scale and high-efficiency production.

[0004] In conclusion, there is an urgent need for a fully automated coating device for laser printing substrates to solve the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the lack of effective means to recycle and reuse the silver paste scraped off by the doctor blade, which causes serious waste and increases production costs, this utility model mainly provides a fully automatic coating device for laser printing substrates.

[0006] An automated coating device for laser printing substrates includes a base plate as a mounting carrier for parts; a mounting frame connected to the upper side of the base plate; a guide rail connected to the mounting frame; guide plates symmetrically slidably connected to the left and right sides of the mounting frame; a support frame connected between the upper sides of the four guide plates; a movable frame slidably connected to the guide rail, with its upper side contacting the support frame; a material box connected to the support frame; a first rotary motor mounted on the left side of the support frame; a second rotary motor mounted on the left side of the support frame, with the first rotary motor located behind the second rotary motor; a feeding roller rotatably connected to the material box; a stirring roller rotatably connected to the material box, with the feeding roller located within the inner ring of the stirring roller; and a first flat belt. A first rotary motor output shaft is wound around the left end of the stirring roller via rollers; a second flat belt is wound around the left end of the feeding roller via rollers; a third rotary motor is mounted on the left side of the support frame, and the third rotary motor is located above the first rotary motor; a coating roller is symmetrically rotated and connected to the support frame; a third flat belt is wound around the left ends of the two coating rollers via rollers; a fourth flat belt is wound around the left end of the front coating roller and the output shaft of the third rotary motor via rollers; a second lead screw motor is mounted on the upper side of the base plate, and the nut seat of the second lead screw motor is connected to the moving frame and located below the second rotary motor; a scraping mechanism is mounted on the base plate; and a recycling mechanism is mounted on the base plate.

[0007] As a further preferred embodiment, the scraping mechanism also includes: a first limiting plate, symmetrically connected to the upper side of the base plate, with the two first limiting plates located at the front of the mounting frame; a mounting plate connected between the upper sides of the two first limiting plates; a first lead screw motor mounted on the mounting plate; a second limiting plate connected to the two first limiting plates; a connecting plate connected to the nut seat of the first lead screw motor, with the connecting plate located between the two second limiting plates; a support plate connected to the upper side of the connecting plate; a fourth rotary motor mounted on the left side of the support plate; a connecting frame rotatably connected to the support plate; a first gear connected to the left end of the connecting frame; a second gear connected to the right end of the output shaft of the fourth rotary motor, with the first gear and the second gear meshing; and a scraper symmetrically connected to the connecting frame.

[0008] As a further preferred embodiment, the recycling mechanism also includes a fixing plate connected to the upper side of the base plate, the fixing plate being located between the first limiting plate and the mounting bracket; an electric slide rail mounted on one side of the two second limiting plates facing away from each other; a moving block connected to an electric slider on the two electric slide rails; a connecting rod connected to the rear side of the two moving blocks; a contact plate connected to the upper part of the rear side of the fixing plate; a first scraper symmetrically connected to the contact plate; and a second scraper symmetrically connected to the connecting rod, both scrapers being located between adjacent first and second scrapers.

[0009] As a further preferred embodiment, a rotating rod is rotatably provided on the guide rail, and a push plate is threaded on the rotating rod, with the lower side of the movable frame contacting the push plate on the guide rail.

[0010] As a further preferred embodiment, the mounting bracket is provided with four sliding grooves, and the guide plate can slide within the four sliding grooves on the mounting bracket.

[0011] As a further preferred embodiment, the volume of the rear scraper is larger than that of the front scraper.

[0012] The beneficial effects of this utility model are:

[0013] This invention starts the first and second rotary motors to drive the feeding roller and stirring roller to run, agitate the silver paste and deliver it to the coating roller. It then starts the second screw motor and the third rotary motor to drive the coating roller to contact the carrier plate to complete the coating. The electric slide rail is activated to open the first and second scrapers. The first screw motor and the fourth rotary motor drive the scraper to move and scrape off the excess paste. The first and second scrapers scrape the paste back into the material box. The stirring roller agitates the paste to achieve recycling. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the base plate, fixing plate, and first limiting plate of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the second rotary motor, the feeding roller, and the stirring roller of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the second rotary motor, the feeding roller, and the stirring roller of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the third flat belt, the fourth flat belt, and the moving block of this utility model.

[0019] Figure 6This is a three-dimensional structural diagram of the contact plate, connecting frame, and first gear of this utility model.

[0020] Figure 7 This is a three-dimensional structural diagram of the scraper, the first shovel, and the second shovel of this utility model.

[0021] Figure 8 This is a three-dimensional structural diagram of the coating roller, the second lead screw motor, and the guide plate of this utility model.

[0022] Figure 9 This is a cross-sectional view of the second lead screw motor, guide rail, and moving frame components of this utility model.

[0023] Wherein: 1-base plate, 2-fixed plate, 3-first limiting plate, 4-mounting plate, 5-first screw motor, 6-second limiting plate, 7-connecting plate, 8-support plate, 9-electric slide rail, 10-mounting frame, 11-support frame, 12-material box, 13-first rotary motor, 14-second rotary motor, 15-feeding roller, 16-mixing roller, 19-first flat belt, 22-second flat belt, 23-third rotary motor, 24-fourth rotary motor, 25-coating roller, 27-third flat belt, 29-fourth flat belt, 30-moving block, 31-connecting rod, 32-contact plate, 33-connecting frame, 34-first gear, 35-second gear, 36-scraper, 37-first scraper, 38-second scraper, 39-second screw motor, 40-guide rail, 41-moving frame, 42-guide plate. Detailed Implementation

[0024] The present invention will be further described below with reference to specific embodiments. It should also be noted that, unless otherwise explicitly specified and limited, terms such as "setting," "installing," "connecting," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.

[0025] Example: A fully automated coating device for laser printing substrates, such as... Figures 1-5 and Figures 8-9As shown, the system includes a base plate 1, a mounting frame 10, a support frame 11, a material box 12, a first rotary motor 13, a second rotary motor 14, a feeding roller 15, a stirring roller 16, a first flat belt 19, a second flat belt 22, a third rotary motor 23, a coating roller 25, a third flat belt 27, a fourth flat belt 29, a second lead screw motor 39, a guide rail 40, a moving frame 41, a guide plate 42, a scraping mechanism, and a recycling mechanism. The base plate 1 serves as the mounting carrier for the parts. A mounting frame 10 is welded to the upper side of the base plate 1. The mounting frame 10 is connected to the guide rail 40. Guide plates 42 are symmetrically slidably connected to the left and right sides of the mounting frame 10. The mounting frame 10 has four sliding grooves, and the guide plates 42... The support frame 11 can slide within four grooves on the mounting frame 10, facilitating its movement. The support frame 11 and the movable frame 41 are connected between the upper sides of the four guide plates 42. A rotating rod is rotatably mounted on the guide rail 40, and a push plate is threaded onto the rotating rod. The lower side of the movable frame 41 contacts the push plate on the guide rail 40, facilitating its movement. The movable frame 41 is slidably connected to the guide rail 40, and its upper side contacts the support frame 11. A material box 12 is connected to the support frame 11. A first rotary motor 13 and a second rotary motor 14 are bolted to the left side of the support frame 11. The first rotary motor 13 is located behind the second rotary motor 14. A feeding roller 15 is rotatably connected inside the box 12, and a stirring roller 16 is also rotatably connected inside the box 12. The feeding roller 15 is located inside the stirring roller 16. A first flat belt 19 is wound around the output shaft of the first rotary motor 13 and the left end of the stirring roller 16 via a roller. A second flat belt 22 is wound around the output shaft of the second rotary motor 14 and the left end of the feeding roller 15 via a roller. A third rotary motor 23 is bolted to the left side of the support frame 11. The third rotary motor 23 is located above the first rotary motor 13. Coating rollers 25 are symmetrically rotatably connected to the support frame 11. A third flat belt 27 is wound around the left end of the two coating rollers 25 via a roller. The left end of the front coating roller 25 is connected to the third rotary motor 25. A fourth flat belt 29 is wound around the output shaft of the rotary motor 23 via rollers. A second lead screw motor 39 is installed on the upper side of the base plate 1 by bolts. The nut seat on the second lead screw motor 39 is connected to the moving frame 41 and is located below the second rotary motor 14. A scraping mechanism and a recycling mechanism are installed on the base plate 1. The first rotary motor 13 and the second rotary motor 14 are started to drive the feeding roller 15 and the stirring roller 16 to run, stir the silver paste and deliver it to the coating roller 25. The second lead screw motor 39 and the third rotary motor 23 are started to drive the coating roller 25 to contact the carrier plate to complete the coating. The scraping mechanism scrapes off the excess paste on the carrier plate and shovels the paste on the scraping mechanism back into the material box for mixing.

[0026] like Figure 2 and Figures 5-7As shown, the scraping mechanism also includes a first limiting plate 3, a mounting plate 4, a first lead screw motor 5, a second limiting plate 6, a connecting plate 7, a support plate 8, a fourth rotary motor 24, a connecting frame 33, a first gear 34, a second gear 35, and a scraper 36. The first limiting plates 3 are symmetrically welded to the upper sides of the base plate 1. The two first limiting plates 3 are located in front of the mounting frame 10. The mounting plate 4 connects the upper sides of the two first limiting plates 3. The first lead screw motor 5 is mounted on the mounting plate 4 by bolts. The second limiting plates 6 are welded to the two first limiting plates 3. The first lead screw motor 5 is screwed... A connecting plate 7 is connected to the female base. The connecting plate 7 is located between two second limiting plates 6. A support plate 8 is connected to the upper side of the connecting plate 7. A fourth rotary motor 24 is installed on the left side of the support plate 8 by bolts. A connecting frame 33 is rotatably connected to the support plate 8. A first gear 34 is connected to the left end of the connecting frame 33. A second gear 35 is connected to the right end of the output shaft of the fourth rotary motor 24. The first gear 34 and the second gear 35 mesh. Scrapers 36 are symmetrically connected to the connecting frame 33. The rear scraper 36 is larger than the front scraper 36 and is used for secondary scraping of the slurry on the carrier plate.

[0027] like Figure 2 and Figure 5 and Figure 7 As shown, the recycling mechanism also includes a fixed plate 2, an electric slide rail 9, a moving block 30, a connecting rod 31, a contact plate 32, a first scraper 37, and a second scraper 38. The fixed plate 2 is welded to the upper side of the base plate 1. The fixed plate 2 is located between the first limiting plate 3 and the mounting bracket 10. The electric slide rail 9 is installed on one side of the two second limiting plates 6 facing away from each other. The moving block 30 is connected to the electric slider on the two electric slide rails 9. The connecting rod 31 is connected to the rear side of the two moving blocks 30. The contact plate 32 is connected to the upper part of the rear side of the fixed plate 2. The first scraper 37 is symmetrically connected to the contact plate 32. The second scraper 38 is symmetrically connected to the connecting rod 31. The two scrapers 36 are located between the adjacent first scraper 37 and second scraper 38.

[0028] When this device is needed, the carrier plate is conveyed to the coating roller 25 via an off-site conveyor mechanism. The first rotary motor 13 and the second rotary motor 14 are started. The output shaft of the first rotary motor 13 rotates, driving the first flat belt 19 to rotate, thereby driving the stirring roller 16 to rotate. The output shaft of the second rotary motor 14 rotates, driving the second flat belt 22 to rotate, thereby driving the feeding roller 15 to rotate. The first rotary motor 13 is controlled to rotate in reverse, driving the above components to rotate in reverse. The stirring roller 16 can stir back and forth, agitating the silver paste in the material box 12. The feeding roller 15 then conveys the agitated silver paste to the coating roller 25. The second lead screw motor 39 is started, and its nut seat moves, driving the moving frame 41 to move along the guide rail 40. The moving frame 41 pushes the support frame upward. 11. Material box 12, first rotary motor 13, second rotary motor 14, feeding roller 15, stirring roller 16, first flat belt 19, second flat belt 22, third rotary motor 23, coating roller 25, third flat belt 27, and fourth flat belt 29 perform a shifting action. After the coating roller 25 shifts to a suitable height, the third rotary motor 23 is started. The output shaft of the third rotary motor 23 rotates, driving the coating roller 25 to rotate through the third flat belt 27 and the fourth flat belt 29, so that the coating roller 25 contacts the carrier plate and evenly coats its surface with a layer of silver paste. Subsequently, the second lead screw motor 39 is controlled to operate in reverse, driving the above components to reset and starting the electric slide rail 9. The electric slider on the electric slide rail 9 drives the moving block 30, connecting rod 31, and second scraper 3. 8 moves backward, opening the first scraper 37 and the second scraper 38. The first lead screw motor 5 is activated, its nut seat moves, driving the connecting plate 7, support plate 8, connecting frame 33, first gear 34, second gear 35, and scraper 36 upward, positioning the scraper 36 above the first scraper 37 and the second scraper 38. The fourth rotary motor 24 is activated, its output shaft rotates, driving the first gear 34 and the second gear 35 to rotate. Through the meshing transmission of the first gear 34 and the second gear 35, the connecting frame 33 and the scraper 36 rotate. The scraper 36 scrapes off the slurry from the surface of the carrier plate, leaving only the slurry in the groove of the carrier plate. Then, the carrier plate is transported back to its initial position via an off-site conveying mechanism. The first lead screw motor 5 is controlled to reverse, driving the above components to reset. The process involves repositioning the scraper 36 back between the first scraper 37 and the second scraper 38, controlling the electric slide rail 9 to reverse, and resetting the above components. This brings the first scraper 37 and the second scraper 38 back into contact with the scraper 36. The first lead screw motor 5 is then activated again, causing the scraper 36 to shift and disengage from the first scraper 37 and the second scraper 38. The first scraper 37 and the second scraper 38 scrape the slurry on the scraper 36 into the material box 12. The stirring roller 16 then stirs and blends the silver paste in the material box 12, achieving silver paste circulation. Finally, the first lead screw motor 5 is reversed, resetting the above components and returning the scraper 36 back between the first scraper 37 and the second scraper 38. This process is repeated on subsequent carriers to complete the coating operation. After coating all carriers...Simply turn off the first lead screw motor 5, the electric slide rail 9, the first rotary motor 13, the second rotary motor 14, the third rotary motor 23, the fourth rotary motor 24, and the second lead screw motor 39.

[0029] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the present invention and should not be construed as limiting the scope of protection of the present invention in any way. Based on this explanation, those skilled in the art can conceive of other specific embodiments of the present invention without creative effort, and these embodiments will all fall within the scope of protection of the present invention.

Claims

1. A fully automated coating device for laser printing substrates, characterized in that, Including: The base plate (1) serves as the mounting carrier for the parts; Mounting bracket (10) is connected to the upper side of the base plate (1); The guide rail (40) is connected to the mounting bracket (10); The guide plate (42) is symmetrically and slidingly connected to the left and right sides of the mounting frame (10); A support frame (11) is connected between the upper sides of the guide plates (42) mentioned above; The movable frame (41) is slidably connected to the guide rail (40), and the upper side of the movable frame (41) is in contact with the support frame (11); The material box (12) is connected to the support frame (11); The first rotary motor (13) is installed on the left side of the support frame (11); The second rotary motor (14) is installed on the left side of the support frame (11), and the first rotary motor (13) is located behind the second rotary motor (14); The feeding roller (15) is rotatably connected to the material box (12) and is used to feed the coating roller (25); A stirring roller (16) is rotatably connected inside the material box (12), and a feeding roller (15) is located inside the stirring roller (16). The stirring roller (16) is used to stir the silver paste. The first flat belt (19) is wound around the output shaft of the first rotary motor (13) and the left end of the stirring roller (16) via rollers; The second flat belt (22) is wound around the output shaft of the second rotary motor (14) and the left end of the feeding roller (15) via rollers; The third rotary motor (23) is installed on the left side of the support frame (11), and the third rotary motor (23) is located above the first rotary motor (13); The coating roller (25) is symmetrically rotated and connected to the support frame (11). The coating roller (25) is used for coating the carrier plate. The third flat belt (27) is wound around the left ends of the two coating rollers (25) via rollers; The fourth flat belt (29) is wound around the left end of the coating roller (25) on the front side and the output shaft of the third rotary motor (23) via rollers; The second lead screw motor (39) is installed on the upper side of the base plate (1). The nut seat on the second lead screw motor (39) is connected to the moving frame (41) and is located below the second rotary motor (14). A scraping mechanism is installed on the base plate (1); The recycling mechanism is installed on the base plate (1).

2. The fully automatic coating device for laser printing substrates as described in claim 1, characterized in that, The scraping mechanism also includes: The first limiting plate (3) is symmetrically connected to the upper side of the base plate (1), and the two first limiting plates (3) are located in front of the mounting frame (10); Mounting plate (4) is connected between the upper sides of the two first limiting plates (3); first lead screw motor (5) is mounted on the mounting plate (4); The second limiting plate (6) is connected to the two first limiting plates (3); A connecting plate (7) is connected to the nut seat of the first lead screw motor (5), and the connecting plate (7) is located between the two second limiting plates (6); Support plate (8) is connected to the upper side of the connecting plate (7); The fourth rotary motor (24) is installed on the left side of the support plate (8); The connecting frame (33) is rotatably connected to the support plate (8); The first gear (34) is connected to the left end of the connecting frame (33); The second gear (35) is connected to the right end of the output shaft of the fourth rotary motor (24), and the first gear (34) and the second gear (35) mesh. A scraper (36) is symmetrically connected to the connecting frame (33) and is used to scrape off excess slurry from the carrier plate.

3. The fully automated coating device for laser printing substrates as described in claim 2, characterized in that, Recycling organizations also include: A fixing plate (2) is connected to the upper side of the base plate (1), and the fixing plate (2) is located between the first limiting plate (3) and the mounting bracket (10); Electric slide rail (9) is installed on one side of the two second limiting plates (6) facing away from each other; moving block (30) is connected to the electric slider on the two electric slide rails (9); A connecting rod (31) is connected to the rear side of the two movable blocks (30); Contact plate (32) is connected to the upper part of the rear side of the fixing plate (2); The first shovel (37) is symmetrically connected to the contact plate (32); The second scraper (38) is symmetrically connected to the connecting rod (31). The two scrapers (36) are located between the first scraper (37) and the second scraper (38) which are close to each other. The first scraper (37) and the second scraper (38) are used to scrape off the slurry on the scraper (36).

4. The fully automated coating device for laser printing substrates as described in claim 3, characterized in that: The guide rail (40) is rotatably provided with a rotating rod, and a push plate is threaded on the rotating rod. The lower side of the moving frame (41) is in contact with the push plate on the guide rail (40).

5. The fully automatic coating device for laser printing substrates as described in claim 4, characterized in that: The mounting bracket (10) is provided with four sliding grooves, and the guide plate (42) can slide within the four sliding grooves on the mounting bracket (10).

6. The fully automated coating device for laser printing substrates as described in claim 5, characterized in that: The volume of the scraper (36) on the rear side is larger than that of the scraper (36) on the front side.

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