A kind of salt making equipment pipeline scale cleaning mechanism

By designing a cleaning device that uses a high-pressure rubber hose and a rotating mechanism to drive the abrasive belt, the problem of cleaning dead spots in the pipelines of salt production equipment has been solved, achieving efficient cleaning of bends and irregularly shaped pipes, ensuring normal system operation and salt product quality.

CN224309203UActive Publication Date: 2026-06-02ATEBOS (DONGYING) INTELLIGENT ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ATEBOS (DONGYING) INTELLIGENT ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
Filing Date
2025-06-13
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing technologies are insufficient to effectively clean scale in the pipes of salt production equipment, especially in the hard-to-clean areas of bends and irregularly shaped pipes, leading to pipe blockage and affecting system operation and salt product quality.

Method used

A cleaning mechanism including a high-pressure rubber hose, a fan shroud, a rotating mechanism, and a sanding belt was designed. The rotating mechanism is driven by a high-pressure airflow provided by an air compressor, which in turn drives the sanding belt to clean the inner wall of the pipe, adapting to pipes of various shapes.

Benefits of technology

It achieves efficient cleaning of bent and irregularly shaped pipes, avoids cleaning dead spots, and improves the cleaning effect and applicability of the device.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224309203U_ABST
    Figure CN224309203U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of salt-making equipment pipeline water scale cleaning mechanism, it is related to the field of inner wall cleaning device for pipeline, including high-pressure rubber tube, the closed end of high-pressure rubber tube is fixedly installed with fan cover, two connecting holes are opened in the front-back symmetry of fan cover, one connecting hole is air inlet, another connecting hole is air outlet, the output end of high-pressure rubber tube is fixedly installed with output pipe, the output pipe is aligned with and is connected with the connecting hole as air inlet, the inside of fan cover is installed with the rotating mechanism extending to the lower of connecting hole, the outer wall of rotating mechanism is detachably connected with polishing abrasive belt. The utility model can realize that the device is cleaned to the inner wall of various forms of elbow pipe, special-shaped pipe by setting rotating mechanism and polishing abrasive belt, to avoid the problem of existing cleaning dead angle.
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Description

Technical Field

[0001] This utility model relates to the field of pipe inner wall cleaning devices, specifically a scale cleaning mechanism for salt production equipment pipelines. Background Technology

[0002] Cleaning salt production pipelines is a crucial step in ensuring the normal operation of the salt production system and improving the quality of salt products. When a large amount of scale or impurities accumulate in the pipeline, causing severe blockage, and it is difficult to effectively remove the blockage using non-disassembly cleaning methods, it is necessary to disassemble the pipeline to directly clean the blocked area.

[0003] Since the pipelines are not all straight, but include various types of bends or irregular shapes, cleaning them is inconvenient and can easily create blind spots. Utility Model Content

[0004] The purpose of this utility model is to provide a scale cleaning mechanism for salt production equipment pipelines in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a scale cleaning mechanism for a salt production equipment pipeline, comprising a high-pressure rubber hose, a fan shroud fixedly installed at the closed end of the high-pressure rubber hose, two symmetrical connection holes symmetrically opened at the front and rear of the fan shroud, one connection hole being an air inlet and the other a air outlet, an output pipe fixedly installed at the output end of the high-pressure rubber hose, the output pipe being aligned and connected to the connection hole serving as the air inlet, a rotating mechanism extending below the connection hole being installed inside the fan shroud, and a sanding belt being detachably connected to the outer wall of the rotating mechanism.

[0006] As a further embodiment of this utility model: the rotating mechanism includes a wind turbine disposed in the inner cavity of the wind shroud, the outer wall of the wind turbine is integrally formed with multiple outwardly protruding blades, the inner wall of the wind shroud matches the surface of the blades, and a rotating disk is fixedly installed at the bottom end of the wind turbine, the rotating disk being rotatably connected to the wind shroud.

[0007] As a further embodiment of this utility model: the bottom end of the wind shield is integrally formed with a limiting ring, the top end of the rotating disk is provided with an annular groove that is slidably connected to the limiting ring, and the connection position between the limiting ring and the annular groove is rotatably connected by a bearing.

[0008] As a further embodiment of this utility model: the outer circumference of the rotating disk is axially equidistantly formed with protruding plates that protrude outwards. The protruding plates have a first circular hole inside, and the two ends of the grinding belt have a second circular hole. The bolt passes through the first circular hole and the second circular hole and is threadedly connected to the nut.

[0009] As a further embodiment of this utility model: the input end of the high-pressure rubber tube is connected to the output port of the air compressor, the high-pressure rubber tube includes an inner rubber tube and an outer rubber tube, and the outer wall of the inner rubber tube and the inner wall of the outer rubber tube are sandwiched with at least one layer of steel wire.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. By setting up a rotating mechanism and a grinding belt, the device can clean the inner walls of various types of bent pipes and irregular pipes, thereby avoiding the problem of cleaning dead corners. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0014] Figure 3 For the present utility model Figure 2 Enlarged view of a portion of point A in the middle;

[0015] Figure 4 This is a schematic diagram of the bearing installation according to this utility model.

[0016] In the diagram: 1. High-pressure rubber hose; 2. Fan cover; 3. Connecting hole; 4. Output pipe; 5. Rotary disc; 6. Protruding plate; 7. Grinding belt; 8. Fan wheel; 9. Limiting ring; 10. Annular groove. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-4 In this embodiment of the utility model, a scale cleaning mechanism for a salt production equipment pipeline includes a high-pressure rubber tube 1. A fan shroud 2 is fixedly installed at the closed end of the high-pressure rubber tube 1. Two connecting holes 3 are symmetrically opened at the front and back of the fan shroud 2. One connecting hole 3 is an air inlet, and the other connecting hole 3 is an air outlet. An output pipe 4 is fixedly installed at the output end of the high-pressure rubber tube 1. The output pipe 4 is aligned and connected to the connecting hole 3, which serves as the air inlet. A rotating mechanism extending below the connecting hole 3 is installed inside the fan shroud 2. A sanding belt 7 is detachably connected to the outer wall of the rotating mechanism.

[0019] In this embodiment: When cleaning the pipeline for conveying brine, the pipeline is first disassembled, and then each section of the disassembled pipeline can be cleaned. During cleaning, the input port of the high-pressure rubber hose 1 is first connected to the output port of the air compressor. Then, the abrasive belt 7 is inserted into the pipeline to be cleaned. The air compressor is then started, and the air compressor compresses the air and inputs it into the output pipe 4 through the high-pressure rubber hose 1. The high-pressure air in the output pipe 4 enters the fan shroud 2 through the connection hole 3, which serves as the air inlet. The high-pressure air can then drive the rotating mechanism to rotate. Afterward, the high-pressure air supply is discharged from the connection hole 3, which serves as the air outlet, forming a gas flow channel. The rotating mechanism can then drive multiple abrasive belts 7 to rotate synchronously. When the rotating abrasive belts 7 rotate at high speed, they can clean the inner wall of the pipeline. Since the pipelines are not all straight, but also include bends or other irregularly shaped pipes, the high-pressure rubber hose 1 can move along the inner wall shape of the pipeline during insertion without interfering with the movement of the high-pressure air inside the high-pressure rubber hose 1. Therefore, it is suitable for bends or irregularly shaped pipes of different shapes, improving the applicability of the device.

[0020] Please refer to this carefully. Figure 2 and Figure 3 The rotating mechanism includes a wind turbine 8 disposed in the inner cavity of the wind cover 2. The outer wall of the wind turbine 8 is integrally formed with multiple outwardly protruding blades. The inner wall of the wind cover 2 matches the surface of the blades. A rotating disk 5 is fixedly installed at the bottom end of the wind turbine 8. The rotating disk 5 is rotatably connected to the wind cover 2. Outwardly protruding plates 6 are formed equidistantly on the outer periphery of the rotating disk 5. A first round hole is opened inside the protruding plate 6. Second round holes are opened at both ends of the grinding sand belt 7. Bolts pass through the first round hole and the second round hole and are threadedly connected to the nut.

[0021] In this embodiment: when air enters the shroud 2 through the connection hole 3 which serves as the air inlet, the high-pressure airflow drives the impeller 8 to rotate. The impeller 8 rotates under force, which in turn drives the rotating disk 5 to rotate. When the rotating disk 5 rotates, it drives multiple abrasive belts 7 to rotate synchronously, thereby cleaning the inner walls of different pipes.

[0022] When the abrasive belt 7 has been used for a long time and is highly worn, the bolts and nuts can be removed using tools to replace the abrasive belt 7. When installing the new abrasive belt 7, the bolts and nuts are used again to install the abrasive belt 7 onto the protruding plate 6.

[0023] Please refer to this carefully. Figure 4 The bottom end of the wind shield 2 is integrally formed with a limiting ring 9, and the top end of the rotating disk 5 is provided with an annular groove 10 that is slidably connected to the limiting ring 9. The connection position between the limiting ring 9 and the annular groove 10 is rotatably connected by a bearing.

[0024] In this embodiment, the bearing design can effectively reduce the friction between the limiting ring 9 and the annular groove 10, thereby ensuring the rotation speed of the rotating disk 5.

[0025] Please refer to this carefully. Figure 1 and Figure 2 The input end of the high-pressure rubber hose 1 is connected to the output port of the air compressor. The high-pressure rubber hose 1 includes an inner rubber hose and an outer rubber hose. The outer wall of the inner rubber hose and the inner wall of the outer rubber hose of the high-pressure rubber hose 1 are sandwiched with at least one layer of steel wire.

[0026] In this embodiment, the high-pressure rubber tube 1 with this structure can avoid the problem of unsmooth air passage caused by excessive bending of the high-pressure rubber tube 1, and ensure the stability of the internal gas passage of the high-pressure rubber tube 1 during the use of the device.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A scale cleaning mechanism for pipelines in a salt production equipment, comprising a high-pressure rubber hose (1), characterized in that, A hood (2) is fixedly installed at the closed end of the high-pressure rubber tube (1). Two connecting holes (3) are symmetrically opened at the front and back of the hood (2). One connecting hole (3) is an air inlet and the other connecting hole (3) is an air outlet. An output pipe (4) is fixedly installed at the output end of the high-pressure rubber tube (1). The output pipe (4) is aligned and connected with the connecting hole (3) which serves as the air inlet. A rotating mechanism extending to the bottom of the connecting hole (3) is installed inside the hood (2). A sanding belt (7) is detachably connected to the outer wall of the rotating mechanism.

2. The scale cleaning mechanism for salt production equipment pipelines according to claim 1, characterized in that, The rotating mechanism includes a wind wheel (8) disposed in the inner cavity of the wind cover (2). The outer wall of the wind wheel (8) is integrally formed with multiple outwardly protruding blades. The inner wall of the wind cover (2) matches the surface of the blades. A rotating disk (5) is fixedly installed at the bottom end of the wind wheel (8). The rotating disk (5) is rotatably connected to the wind cover (2).

3. The scale cleaning mechanism for salt production equipment pipelines according to claim 2, characterized in that, The bottom end of the wind shield (2) is integrally formed with a limiting ring (9), and the top end of the rotating disk (5) is provided with an annular groove (10) that is slidably connected to the limiting ring (9). The connection position between the limiting ring (9) and the annular groove (10) is rotatably connected by a bearing.

4. The scale cleaning mechanism for salt production equipment pipelines according to claim 3, characterized in that, The rotating disk (5) has protruding plates (6) equidistantly formed on its outer periphery. The protruding plates (6) have a first round hole inside. The grinding belt (7) has a second round hole at both ends. The bolt passes through the first round hole and the second round hole and is threadedly connected to the nut.

5. A scale cleaning mechanism for pipelines in a salt-making equipment according to claim 1, characterized in that, The input end of the high-pressure rubber tube (1) is connected to the output port of the air compressor. The high-pressure rubber tube (1) includes an inner rubber tube and an outer rubber tube. The outer wall of the inner rubber tube and the inner wall of the outer rubber tube of the high-pressure rubber tube (1) are sandwiched with at least one layer of steel wire.