A copper strip straightening and corner trimming machine

Abstract

This utility model discloses a copper bar straightening and corner-cutting machine, including a straightening box with a first straightening component and a second straightening component; a shaping device is located at the rear of the straightening box; the shaping device consists of two sets, namely a first shaping mechanism and a second shaping mechanism; a scoring blade is installed on the assembly slot of the first shaping mechanism; a chipping blade is installed on the assembly slot of the second shaping mechanism; and a back-blowing box is located at the rear of the chipping component. By setting a two-stage progressive chamfering process, the first shaping mechanism uses a scoring blade to pre-score the edges of the copper bar, reducing subsequent cutting resistance through stress guidance, making the chamfering process smoother; the second shaping mechanism, in conjunction with an adjustable chipping blade, completes the chamfering and shaping. This two-stage processing allows for controllable plastic deformation of the copper material, improving the smoothness of the chamfered edges; simultaneously, the back-blowing box forms a high-pressure airflow channel through an air inlet pipe, combined with a bottom waste hopper to achieve automatic debris collection.

Description

Technical Field

[0001] This utility model relates to the field of copper rod production technology, and in particular to a copper bar straightening and angle-cutting machine. Background Technology

[0002] In the production of copper rods, chamfering is a crucial process to ensure smooth edges and reduce stress concentration in subsequent processing. Traditional chamfering typically employs direct scraping, where a hard tool is used to cut the copper rod's edges in a single pass to create the chamfer. However, this method has significant drawbacks: direct scraping involves a large contact area between the tool and the copper material, resulting in high cutting resistance and rapid tool wear or even chipping, increasing maintenance costs. Furthermore, the force of a single cut can cause uneven stress on the copper surface, leading to burrs or deformation at the chamfered edges, affecting product quality consistency. In addition, traditional equipment lacks an efficient debris removal mechanism, allowing residual copper shavings to adhere to the equipment's interior or the copper rod's surface, potentially causing secondary scratches or affecting subsequent processes. Utility Model Content

[0003] The purpose of this invention is to solve the problem of chamfering required in copper bar production and to provide a copper bar straightening and corner cutting machine.

[0004] A copper strip straightening and corner trimming machine, including

[0005] A straightening box; the straightening box is provided with a first straightening component and a second straightening component; a straightening channel is formed between the first straightening component and the second straightening component for straightening copper strips;

[0006] A shaping device; the shaping device is located at the rear of the straightening box; the shaping device is arranged in two sets, namely a first shaping mechanism and a second shaping mechanism;

[0007] The shaping device includes support frames located on both sides; an adjustable assembly slot is provided on the front side of the support frame; two sets of assembly slots are provided, and they are configured in a V-shape; a second rotating shaft is rotatably mounted on the bottom of the support frame via a bearing seat; a first rotating wheel is fixedly sleeved on the second rotating shaft.

[0008] A shaping channel is formed between the bottoms of the two assembly slots and the first rotating wheel;

[0009] The first shaping mechanism has a scoring cutter installed on its assembly slot; the second shaping mechanism has a chipping cutter installed on its assembly slot.

[0010] Back-blowing box; the back-blowing box is located behind the ingot removal assembly; a back-blowing channel is provided at the center of the back-blowing box;

[0011] The straightening channel, shaping channel, and backflushing channel are located in the same straight line.

[0012] Furthermore, a first rotating shaft is rotatably provided on the top of the support frame via a bearing seat; a fixing plate is fixedly sleeved on the front end of the first rotating shaft; and the assembly groove is provided on the front side of the fixing plate.

[0013] Furthermore, the assembly groove includes a limiting plate fixedly mounted on a fixed plate; a movable plate is slidably provided on the limiting plate; a T-slot plate is provided on the movable plate; the scoring blade and the chipping blade are mounted on the T-slot plate; the scoring blade and the chipping blade are fixed to the limiting plate by bolts.

[0014] Furthermore, an extension rod is connected to one side of the first rotating shaft; a cylinder arm is sleeved on the extension rod; a first cylinder is horizontally arranged on one side of the shaping device; the output end of the first cylinder is hinged to the bottom of the cylinder arm to control the rotation of the first rotating shaft.

[0015] Furthermore, the first straightening assembly includes a straightening arm rotatably disposed within the straightening box; two sets of straightening arms are arranged opposite each other; a second cylinder is connected to the bottom of the straightening arm; and an upper roller is disposed on the front side of the straightening arm via a bearing seat.

[0016] The second straightening assembly is located below the first straightening assembly; the second straightening assembly is provided in three sets; the second straightening assembly includes a straightening wheel disposed on the front side of the straightening box via a bearing seat.

[0017] Furthermore, the three sets of straightening rollers are located at the same horizontal height; the two sets of upper rollers are located at the same horizontal height; and an entrance guide is provided on the front side of the straightening rollers.

[0018] Furthermore, the backflush box is equipped with an air inlet pipe.

[0019] Furthermore, the bottom of the backflush box is configured as an opening; a waste hopper is provided at the bottom of the backflush box; the waste hopper is located at the bottom of the first straightening component and the second straightening component; and a discharge port is provided at the end of the waste hopper.

[0020] Furthermore, a straightening support roller is provided on the rear side of the back-blowing box.

[0021] Furthermore, it also includes a frame; the straightening box, shaping device and back-blowing box are sequentially arranged on the frame.

[0022] The beneficial effects of this utility model are:

[0023] By setting up a two-stage progressive chamfering process, the first shaping mechanism uses a scoring cutter to pre-carve serrations on the edges of the copper strip, reducing subsequent cutting resistance through stress guidance and making the chamfering process smoother; the second shaping mechanism, in conjunction with an adjustable ingot-removing cutter, completes the chamfering shaping. The two-stage processing makes the plastic deformation of the copper material controllable and improves the smoothness of the chamfered edges; at the same time, the back-blowing box forms a high-pressure airflow channel through the air inlet pipe to remove processing debris in real time, and combined with the bottom waste hopper, it realizes automatic debris collection and avoids copper debris from sticking back. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the rear of the device;

[0026] In the diagram, 1. Straightening box; 11. First straightening assembly; 111. Straightening arm; 112. Second cylinder; 113. Upper roller; 12. Second straightening assembly; 121. Straightening wheel; 13. Inlet guide; 2. Shaping device; 21. First shaping mechanism; 22. Second shaping mechanism; 23. Support frame; 231. First rotating shaft; 2311. Extension rod; 2312. Cylinder arm; 2313. First cylinder; 232. Fixing plate; 24. Assembly slot; 241. Limiting plate; 242. Movable plate; 243. T-slot plate; 25. Second rotating shaft; 26. First rotating wheel; 27. Scoring knife body; 28. Ingot removal knife body; 3. Back-blowing box; 31. Air inlet pipe; 32. Straightening support roller; 4. Waste hopper; 41. Discharge port; 5. Frame. Detailed Implementation

[0027] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features can be combined with each other.

[0028] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0029] Example

[0030] like Figures 1-2 As shown:

[0031] A copper strip straightening and corner trimming machine, including

[0032] A straightening box 1; the straightening box 1 is provided with a first straightening component 11 and a second straightening component 12; a straightening channel is formed between the first straightening component 11 and the second straightening component 12 for straightening copper strips;

[0033] Shaping device 2; the shaping device 2 is located on the rear side of the straightening box 1; the shaping device 2 is arranged in two sets in sequence, namely the first shaping mechanism 21 and the second shaping mechanism 22;

[0034] The shaping device 2 includes support frames 23 located on both sides; an adjustable assembly slot 24 is provided on the front side of the support frame 23; two sets of assembly slots 24 are provided and are configured in a V-shape; a second rotating shaft 25 is rotatably mounted on the bottom of the support frame 23 via a bearing seat; a first rotating wheel 26 is fixedly sleeved on the second rotating shaft 25; the assembly slot 24 adopts a V-shape structure in conjunction with a sliding movable plate 242, which supports angle adjustment and can be adapted to copper strips with different cross-sectional sizes;

[0035] A shaping channel is formed between the bottom of the two assembly slots 24 and the first rotating wheel 26;

[0036] A scoring blade 27 is installed on the assembly slot 24 of the first shaping mechanism 21; a chipping blade 28 is installed on the assembly slot 24 of the second shaping mechanism 22.

[0037] The first shaping mechanism 21 uses a scoring cutter 27 to pre-score teeth on the edge of the copper strip, and reduces the subsequent cutting resistance through stress guidance, making the chamfering process smoother;

[0038] The straightened copper strip enters the first shaping mechanism 21:

[0039] The first cylinder 2313 pushes the cylinder arm 2312, which drives the first rotating shaft 231 to rotate and adjusts the V-angle of the assembly groove 24 so that the scoring cutter body 27 presses the edge of the copper strip. When the copper strip moves, the scoring cutter body 27 continuously scores serrated marks on its edge to pre-crack the copper grain boundary and reduce the subsequent cutting resistance.

[0040] The second shaping mechanism 22, together with the adjustable ingot-removing cutter body 28, completes the chamfering and shaping. The two-stage processing makes the plastic deformation of the copper material controllable and improves the smoothness of the chamfered edge.

[0041] The copper bar enters the second shaping mechanism 22:

[0042] The ingot-removing blade 28 is installed on the T-slot plate 243 according to the preset chamfer angle and locked in position by bolts; the area with engraved marks on the edge of the copper strip undergoes directional plastic deformation under the scraping of the blade to form a smooth chamfer surface, thus controlling the chamfer width.

[0043] Back-blowing box 3; the back-blowing box 3 is located behind the ingot removal assembly; a back-blowing channel is provided at the center of the back-blowing box 3;

[0044] The straightening channel, shaping channel, and back-blowing channel are located on the same straight line. The shaping channel is coaxially connected with the straightening channel and back-blowing channel, enabling continuous straightening-chamfering-cleaning operations and improving the processing efficiency of a single production line.

[0045] The support frame 23 has a first rotating shaft 231 rotatably mounted on its top via a bearing seat; a fixing plate 232 is fixedly sleeved on the front end of the first rotating shaft 231; and the assembly groove 24 is located on the front side of the fixing plate 232.

[0046] The assembly slot 24 includes a limiting plate 241 fixedly mounted on a fixed plate 232; a movable plate 242 is slidably disposed on the limiting plate 241; a T-slot plate 243 is disposed on the movable plate 242; the scoring blade 27 and the chipping blade 28 are mounted on the T-slot plate 243; the scoring blade 27 and the chipping blade 28 are fixed to the limiting plate 241 by bolts.

[0047] An extension rod 2311 is connected to one side of the first rotating shaft 231; a cylinder arm 2312 is sleeved on the extension rod 2311; a first cylinder 2313 is horizontally arranged on one side of the shaping device 2; the output end of the first cylinder 2313 is hinged to the bottom of the cylinder arm 2312, and is used to control the rotation of the first rotating shaft 231. The cylinder-driven rotating shaft linkage mechanism realizes the automatic adjustment of the opening and closing angle of the shaping device 2, and shortens the adjustment time when switching specifications.

[0048] The first straightening assembly 11 includes a straightening arm 111 rotatably disposed within the straightening box 1; two sets of straightening arms 111 are arranged opposite each other; a second cylinder 112 is connected to the bottom of the straightening arm 111; and an upper roller 113 is disposed on the front side of the straightening arm 111 via a bearing seat.

[0049] The copper strip enters the straightening channel from the inlet guide 13. The second cylinder 112 drives the straightening arm 111 to press down, so that the upper roller 113 and the three sets of straightening rollers 121 work together to eliminate the original curvature of the copper strip through multi-stage reverse bending and output the copper strip.

[0050] The second straightening component 12 is located below the first straightening component 11; the second straightening component 12 is provided in three sets; the second straightening component 12 includes a straightening wheel 121 disposed on the front side of the straightening box 1 via a bearing seat.

[0051] The three sets of straightening rollers 121 are at the same horizontal level; the two sets of upper rollers 113 are at the same horizontal level; and an entrance guide 13 is provided on the front side of the straightening rollers 121.

[0052] The back-blowing box 3 is equipped with an air inlet pipe 31. The bottom of the back-blowing box 3 is open; a waste hopper 4 is provided at the bottom of the back-blowing box 3; the waste hopper 4 is located at the bottom of the first straightening component 11 and the second straightening component 12; and a discharge port 41 is provided at the end of the waste hopper 4. The back-blowing box 3 forms a high-pressure airflow channel through the air inlet pipe 31 to remove processing debris in real time. Combined with the bottom waste hopper 4, it realizes automatic collection of debris and avoids copper debris from sticking back.

[0053] A straightening roller 32 is provided on the rear side of the back-blowing box 3. The straightening roller 32 is arranged coaxially with the back-blowing channel to ensure the stability of copper strip transmission while completing surface cleaning.

[0054] The chamfered copper strip enters the back-blowing box 3: compressed air is introduced through the air inlet pipe 31, and the airflow flows in the opposite direction along the back-blowing channel to flush the surface of the copper strip and remove the attached debris; the debris falls into the discharge port 41 through the waste hopper 4 to achieve automatic recycling;

[0055] The straightening roller 32 supports the copper strip and maintains its transmission stability.

[0056] It also includes a frame 5; the straightening box 1, the shaping device 2 and the back-blowing box 3 are arranged sequentially on the frame 5.

[0057] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A copper strip straightening and corner-cutting machine, characterized in that: include A straightening box (1); the straightening box (1) is provided with a first straightening component (11) and a second straightening component (12); a straightening channel is formed between the first straightening component (11) and the second straightening component (12) for straightening copper strips; Shaping device (2); the shaping device (2) is located on the rear side of the straightening box (1); the shaping device (2) is arranged in two sets in sequence, namely the first shaping mechanism (21) and the second shaping mechanism (22). The shaping device (2) includes support frames (23) located on both sides; an adjustable assembly slot (24) is provided on the front side of the support frame (23); two sets of assembly slots (24) are provided and are configured as V-shaped structures; a second rotating shaft (25) is rotatably provided at the bottom of the support frame (23) through a bearing seat; a first rotating wheel (26) is fixedly sleeved on the second rotating shaft (25). A shaping channel is formed between the bottom of the two assembly slots (24) and the first rotating wheel (26); A scoring blade (27) is installed on the assembly slot (24) of the first shaping mechanism (21); a chipping blade (28) is installed on the assembly slot (24) of the second shaping mechanism (22). Back-blowing box (3); the back-blowing box (3) is located on the rear side of the ingot removal assembly; a back-blowing channel is provided at the center of the back-blowing box (3); The straightening channel, shaping channel, and backflushing channel are located in the same straight line.

2. The copper strip straightening and corner-cutting machine according to claim 1, characterized in that: The support frame (23) has a first rotating shaft (231) rotatably mounted on its top via a bearing seat; a fixing plate (232) is fixedly sleeved on the front end of the first rotating shaft (231); and the assembly groove (24) is located on the front side of the fixing plate (232).

3. A copper strip straightening and corner-cutting machine according to claim 1, characterized in that: The assembly slot (24) includes a limiting plate (241) fixedly mounted on a fixed plate (232); a movable plate (242) is slidably provided on the limiting plate (241); a T-slot plate (243) is provided on the movable plate (242); the scoring blade (27) and the ingot-removing blade (28) are mounted on the T-slot plate (243); the scoring blade (27) and the ingot-removing blade (28) are fixed to the limiting plate (241) by bolts.

4. A copper strip straightening and corner-cutting machine according to claim 2, characterized in that: An extension rod (2311) is connected to one side of the first rotating shaft (231); a cylinder arm (2312) is sleeved on the extension rod (2311); a first cylinder (2313) is horizontally arranged on one side of the shaping device (2); the output end of the first cylinder (2313) is hinged to the bottom of the cylinder arm (2312) to control the rotation of the first rotating shaft (231).

5. A copper strip straightening and corner-cutting machine according to claim 1, characterized in that: The first straightening assembly (11) includes a straightening arm (111) rotatably disposed in the straightening box (1); two sets of straightening arms (111) are arranged opposite each other; a second cylinder (112) is connected to the bottom of the straightening arm (111); an upper roller (113) is provided on the front side of the straightening arm (111) through a bearing seat. The second straightening assembly (12) is located below the first straightening assembly (11); the second straightening assembly (12) is provided with three sets; the second straightening assembly (12) includes a straightening wheel (121) disposed on the front side of the straightening box (1) via a bearing seat.

6. A copper strip straightening and corner-cutting machine according to claim 5, characterized in that: The three sets of straightening rollers (121) are at the same horizontal height; the two sets of upper rollers (113) are at the same horizontal height; an entrance guide (13) is provided on the front side of the straightening rollers (121).

7. A copper strip straightening and corner-cutting machine according to claim 1, characterized in that: The backflush box (3) is equipped with an air inlet pipe (31).

8. A copper strip straightening and corner-cutting machine according to claim 7, characterized in that: The bottom of the backflush box (3) is set as an opening; a waste hopper (4) is set at the bottom of the backflush box (3); the waste hopper (4) is located at the bottom of the first straightening component (11) and the second straightening component (12); and a discharge port (41) is set at the end of the waste hopper (4).

9. A copper strip straightening and corner-cutting machine according to claim 1, characterized in that: A straightening roller (32) is provided on the rear side of the back-blowing box (3).

10. A copper strip straightening and corner-cutting machine according to claim 1, characterized in that: It also includes a frame (5); the straightening box (1), the shaping device (2) and the back-blowing box (3) are arranged sequentially on the frame (5).

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