A machine tool for butt joining rails
By designing the docking mechanism and components for the machine tool, efficient docking of the guide rails was achieved, solving the problem of low efficiency in existing technologies and reducing labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI HAOCHEN INTELLIGENT MANUFACTURING CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-06-02
AI Technical Summary
Existing guide rail docking machine tools are inefficient during the docking process, increasing the labor intensity of workers and failing to meet the demand for efficient docking.
A machine tool comprising a base, a docking mechanism, a first docking seat, a second docking seat, a first docking assembly, and a second docking assembly is designed. Through the cooperation of components such as a drive structure, a bevel gear set, a moving rod, and a flattening assembly, the precise docking and flattening of the guide rail is achieved.
This improved the efficiency of guide rail docking, reduced the workload of staff, and achieved a highly efficient guide rail docking process.
Smart Images

Figure CN224310070U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of guide rail docking technology, specifically a machine tool for guide rail docking. Background Technology
[0002] Machine tools generally refer to machines that manufacture machinery and equipment, playing a significant role in the modernization of the national economy. Guide rails, made of metal or other materials, are grooves or ridges that support, fix, and guide moving devices or equipment while reducing friction. The longitudinal grooves or ridges on the guide rail surface are used to guide and fix machine parts, specialized equipment, instruments, etc. Linear guide rails often require docking; therefore, a machine tool for guide rail docking is needed.
[0003] Existing guide rail docking machine tools have certain drawbacks in use. When using existing guide rail docking machine tools, two sets of guide rails are usually placed directly on the machine tool, one set of guide rails is fixed, and the other set of guide rails is docked by pressing. After docking, the two sets of guide rails need to be calibrated. This docking method reduces the docking efficiency of guide rails and increases the labor intensity of workers, which cannot meet people's needs. Utility Model Content
[0004] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a machine tool for guide rail docking.
[0005] A machine tool for guide rail docking includes: a machine base and a docking mechanism disposed on the machine base; wherein, the docking mechanism includes a first docking seat detachably mounted on one side of the upper end face of the machine base, a second docking seat disposed on one side of the first docking seat, a first docking assembly disposed at both ends of the first docking seat and aligning two sets of guide rails between the first docking seat and the second docking seat respectively, and a plurality of second docking assemblies disposed on the second docking seats and aligning two sets of guide rails, wherein the first docking assembly and the second docking assembly are used in conjunction to dock the two sets of guide rails, one end of one set of guide rails is provided with a mating head, and the adjacent end of the other set of guide rails is provided with a docking plug that inserts into the mating head.
[0006] As a further embodiment of this utility model: the first docking assembly includes a first docking member movably disposed outside the first docking seat and a moving member controlling the first docking member to move stably on the first docking seat; wherein, a first driving structure for controlling the moving member to work is symmetrically disposed on the side of the first docking seat away from the second docking seat, the first driving structure may be configured as a first driving motor, and the first driving motor controls the first docking member to move through the moving member.
[0007] As a further embodiment of this utility model: the first docking member includes a connecting block that is perpendicularly connected to the moving member and can move in the first docking seat and a first docking block that is aligned and connected to the connecting block; wherein, a reinforcing rod that is connected to the first docking block is perpendicularly arranged on one side of the connecting block, two sets of the reinforcing rods are symmetrically arranged on the first docking block, and the first docking seat is provided with a moving groove that matches the reinforcing rod.
[0008] As a further embodiment of this utility model: the moving component includes a moving tube detachably connected to the connecting block, a moving rod threadedly connected to the moving tube, and a bevel gear set that drives the moving rod to the first driving structure; wherein, both ends of the first docking seat are provided with through grooves that match the connecting block, and the through grooves communicate with the moving groove; a support block for supporting the moving rod is provided inside the first docking seat, and the bevel gear set and the moving tube are stably disposed inside the first docking seat.
[0009] As a further embodiment of this utility model: the second docking assembly includes several sets of docking cylinders detachably mounted on the outer side of the second docking seat, a docking rod disposed on the output shaft of the docking cylinder, and a second docking block detachably mounted on one end of the docking rod; wherein, an elastic pad is provided on the inner side of the second docking block, and the elastic pad can protect the side of the guide rail.
[0010] As a further embodiment of this utility model: the upper end of the first docking seat is movably provided with a flattening component for docking and flattening the upper surfaces of the two sets of guide rails; the flattening component can roll and flatten the upper surfaces of the two sets of guide rails.
[0011] As a further embodiment of this utility model: the flattening assembly includes a flattening seat movably disposed on the upper end face of the first docking seat, a flattening telescopic rod detachably mounted on the upper end face of the flattening seat, a connecting rod detachably mounted on the output shaft of the flattening telescopic rod, and a flattening component detachably connected to the bottom end of the connecting rod and used to dock and flatten the guide rail; wherein, the flattening component is close to the inner side of the first docking seat and aligned with the guide rail, the flattening telescopic rod can be configured as either a hydraulic cylinder or a pneumatic cylinder, and the flattening component includes a support frame and a flattening roller rotatably disposed in the support frame.
[0012] As a further embodiment of this utility model: the flattening assembly further includes a rack detachably installed on the upper side inside the first docking seat, a gear meshing with the rack, and a second drive structure detachably installed on one side of the upper end of the flattening seat and connected to the output shaft of the gear. The upper side inside the first docking seat is provided with a moving groove for the gear to move. The second drive structure can be configured as a second drive motor. The rack and gear can cooperate to control the flattening seat to move on the first docking seat.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This utility model, through the setting of a base and a docking mechanism, connects the base, the first docking seat, and the second docking seat to the guide rail. The docking cylinder, the docking rod, the second docking block, and the elastic pad compress and limit the guide rail. The first drive structure, the bevel gear set, the moving rod, and the moving tube cooperate to enable the connecting block to control the first docking block to dock with the guide rail through the reinforcing rod. The flattening telescopic rod, the connecting rod, and the flattening component cooperate to fit the guide rail. The second drive structure, the flattening seat gear, and the rack control the flattening component to flatten and dock the guide rail, thereby improving the docking efficiency of the guide rail and reducing the labor intensity of the workers. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall design of this utility model.
[0016] Figure 2 This is a partial structural diagram of the first docking component and the base in this utility model.
[0017] Figure 3 This is a partial structural diagram of the base and docking mechanism in this utility model.
[0018] Figure 4 This is a partial structural diagram of the first docking member and the moving member in this utility model.
[0019] Figure 5 This is a partial structural diagram of the pressure flattening component in this utility model.
[0020] Figure 6 This is a partial structural diagram of the second docking component in this utility model.
[0021] In the diagram: 1. Base; 2. First docking seat; 3. Second docking seat; 4. First docking component; 5. Moving component; 6. First drive structure; 7. Connecting block; 8. First docking block; 9. Reinforcing rod; 10. Moving tube; 11. Moving rod; 12. Bevel gear set; 13. Dock rod; 14. Second docking block; 15. Flattening seat; 16. Flattening telescopic rod; 17. Connecting rod; 18. Flattening component; 19. Rack; 20. Gear; 21. Second drive structure; 22. Dock cylinder. Detailed Implementation
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0023] Example 1
[0024] Please see Figure 1 - Figure 6 This application provides a machine tool for guide rail docking, including: a machine base 1 and a docking mechanism disposed on the machine base 1; wherein, the docking mechanism includes a first docking seat 2 detachably mounted on one side of the upper end face of the machine base 1, a second docking seat 3 disposed on one side of the first docking seat 2, a first docking component disposed at both ends of the first docking seat 2 and respectively aligning the two sets of guide rails between the first docking seat 2 and the second docking seat 3, and a plurality of second docking components disposed on the second docking seat 3 and aligning the two sets of guide rails. The first docking components and the second docking components are used in conjunction to dock the two sets of guide rails. One end of one set of guide rails is provided with a mating head, and the adjacent end of the other set of guide rails is provided with a docking plug that inserts into the mating head.
[0025] In this utility model, the first docking assembly includes a first docking member 4 movably disposed outside the first docking seat 2 and a moving member 5 controlling the first docking member 4 to move stably on the first docking seat 2; wherein, a first driving structure 6 for controlling the moving member 5 to work is symmetrically disposed on the side of the first docking seat 2 away from the second docking seat 3, and the first driving structure 6 can be configured as a first driving motor, which controls the first docking member 4 to move through the moving member 5.
[0026] In this utility model, the first docking member 4 includes a connecting block 7 that is vertically connected to the moving member 5 and can move in the first docking seat 2, and a first docking block 8 that is aligned and connected to the connecting block 7; wherein, a reinforcing rod 9 that is connected to the first docking block 8 is vertically arranged on one side of the connecting block 7, and two sets of reinforcing rods 9 are symmetrically arranged on the first docking block 8, and a moving groove that matches the reinforcing rod 9 is provided on the first docking seat 2.
[0027] In this utility model, the movable component 5 includes a movable tube 10 detachably connected to the connecting block 7, a movable rod 11 threadedly connected to the movable tube 10, and a bevel gear set 12 that drives the movable rod 11 to the first drive structure 6; wherein, both ends of the first docking seat 2 are provided with through grooves that match the connecting block 7, and the through grooves communicate with the movable groove; a support block for supporting the movable rod 11 is provided inside the first docking seat 2, and the bevel gear set 12 and the movable tube 10 are both stably set inside the first docking seat 2.
[0028] In this utility model, the second docking assembly includes several docking cylinders 22 that are detachably mounted on the outer side of the second docking seat 3, a docking rod 13 disposed on the output shaft of the docking cylinder 22, and a second docking block 14 that is detachably mounted on one end of the docking rod 13; wherein, an elastic pad is provided on the inner side of the second docking block 14, and the elastic pad can protect the side of the guide rail.
[0029] In summary, the guide rail to be docked is placed on the base 1, the docking cylinder 22 is started, and the docking rod 13 is moved. The docking rod 13 moves the second docking block 14. Several sets of second docking blocks 14 work together to move the guide rail to the first docking seat 2 and make the outer surface of the guide rail fit with the outer surface of the first docking seat 2. The first drive structure 6 is started, and the bevel gear set 12 is rotated. The bevel gear set 12 drives the moving rod 11 to rotate. The moving rod 11 drives the moving tube 10 to move inside the first docking seat 2, so that the moving tube 10 drives the connecting block 7 to move. The connecting block 7 drives the first docking block 8 to dock the two sets of guide rails through the reinforcing rod 9.
[0030] Example 2
[0031] Reference Figure 1 - Figure 3 and Figure 5 This is the second embodiment of the present invention. In this invention, the upper end of the first docking seat 2 is movably provided with a flattening component for docking and flattening the upper surfaces of the two sets of guide rails; the flattening component can roll and flatten the upper surfaces of the two sets of guide rails.
[0032] In this utility model, the flattening assembly includes a flattening seat 15 movably disposed on the upper end face of the first docking seat 2, a flattening telescopic rod 16 detachably mounted on the upper end face of the flattening seat 15, a connecting rod 17 detachably mounted on the output shaft of the flattening telescopic rod 16, and a flattening component 18 detachably connected to the bottom end of the connecting rod 17 and used to dock and flatten the guide rail; wherein, the flattening component 18 is close to the inner side of the first docking seat 2 and aligned with the guide rail, the flattening telescopic rod 16 can be configured as either a hydraulic cylinder or a pneumatic cylinder, and the flattening component 18 includes a support frame and a flattening roller rotatably disposed in the support frame.
[0033] In this utility model, the flattening assembly also includes a rack 19 detachably installed inside the upper side of the first docking seat 2, a gear 20 meshing with the rack 19, and a second drive structure 21 detachably installed on the upper side of the flattening seat 15 and connected to the output shaft of the gear 20. The upper side of the first docking seat 2 is provided with a moving groove for the gear 20 to move. The second drive structure 21 can be configured as a second drive motor. The rack 19 and the gear 20 cooperate to control the flattening seat 15 to move on the first docking seat 2.
[0034] In summary, activating the flattening telescopic rod 16 moves the connecting rod 17, which in turn moves the flattening component 18 downwards and it comes into contact with the upper surface of the guide rail. Activating the second drive structure 21 rotates the gear 20, which meshes with the rack 19, thereby moving the flattening seat 15 on the first mating seat 2. This causes the flattening seat 15 to move the flattening component 18 on the guide rail and flatten and mate the guide rail.
[0035] Example 3
[0036] Reference Figure 1 - Figure 6 This embodiment is obtained by combining Embodiment 1 and Embodiment 2.
[0037] The base 1, the first docking seat 2, and the second docking seat 3 dock with the guide rail. The docking cylinder 22, the docking rod 13, the second docking block 14, and the elastic pad squeeze and limit the guide rail. The first drive structure 6, the bevel gear set 12, the moving rod 11, and the moving tube 10 cooperate to make the connecting block 7 control the first docking block 8 to dock with the guide rail through the reinforcing rod 9. The flattening telescopic rod 16, the connecting rod 17, and the flattening component 18 cooperate to fit with the guide rail. The second drive structure 21, the flattening seat 15, the gear 20, and the rack 19 control the flattening component 18 to flatten and dock with the guide rail.
[0038] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.
Claims
1. A machine tool for guide rail docking, characterized in that, include: A base (1) and a docking mechanism disposed on the base (1); The docking mechanism includes a first docking seat (2) detachably mounted on one side of the upper end face of the base (1), a second docking seat (3) disposed on one side of the first docking seat (2), a first docking component disposed at both ends of the first docking seat (2) and aligning the two sets of guide rails between the first docking seat (2) and the second docking seat (3) respectively, and several sets of second docking components disposed on the second docking seat (3) and aligning the two sets of guide rails.
2. The machine tool for guide rail docking according to claim 1, characterized in that, The first docking assembly includes a first docking member (4) movably disposed outside the first docking seat (2) and a moving member (5) controlling the first docking member (4) to move stably on the first docking seat (2); Among them, the first docking seat (2) is symmetrically provided with a first drive structure (6) for controlling the moving part (5) to work on the side away from the second docking seat (3).
3. The machine tool for guide rail docking according to claim 2, characterized in that, The first docking member (4) includes a connecting block (7) that is perpendicularly connected to the moving member (5) and movable in the first docking seat (2) and a first docking block (8) that is aligned and connected to the connecting block (7); Among them, a reinforcing rod (9) is vertically provided on one side of the connecting block (7) and connected to the first docking block (8).
4. The machine tool for guide rail docking according to claim 3, characterized in that, The moving part (5) includes a moving tube (10) detachably connected to the connecting block (7), a moving rod (11) threadedly connected to the moving tube (10), and a bevel gear set (12) that drives the moving rod (11) to the first drive structure (6). The first docking seat (2) has through slots at both ends that match the connecting block (7); The first docking seat (2) is provided with a support block inside to support the moving rod (11).
5. A machine tool for guide rail docking according to claim 2, characterized in that, The second docking assembly includes several docking cylinders (22) that are detachably mounted on the outer side of the second docking seat (3), a docking rod (13) set on the output shaft of the docking cylinder (22), and a second docking block (14) that is detachably mounted on one end of the docking rod (13). The inner side of the second docking block (14) is provided with an elastic pad.
6. A machine tool for guide rail docking according to claim 1, characterized in that, The upper end of the first docking seat (2) is movably provided with a flattening component for docking and flattening the upper surfaces of the two sets of guide rails; The flattening assembly can roll and flatten the upper surfaces of the two sets of guide rails.
7. A machine tool for guide rail docking according to claim 6, characterized in that, The flattening assembly includes a flattening seat (15) movably disposed on the upper end face of the first docking seat (2), a flattening telescopic rod (16) detachably mounted on the upper end face of the flattening seat (15), a connecting rod (17) detachably mounted on the output shaft of the flattening telescopic rod (16), and a flattening component (18) detachably connected to the bottom end of the connecting rod (17) and used to dock and flatten the guide rail. The flattening member (18) is close to the inner side of the first docking seat (2) and aligned with the guide rail.
8. A machine tool for guide rail docking according to claim 7, characterized in that, The flattening assembly also includes a rack (19) detachably mounted inside the upper side of the first docking seat (2), a gear (20) meshing with the rack (19), and a second drive structure (21) detachably mounted on the upper side of the flattening seat (15) and connected to the output shaft of the gear (20).