Cutting device with automatic waste collection and classification function for aluminum plate production

Abstract

This utility model relates to a cutting device for aluminum plate production with automatic waste collection and classification functions. It includes a frame and a cutting mechanism set on the top of the frame for cutting aluminum plates. The driver is started to drive the threaded rod to rotate, so that the conveyor seat moves along the rectangular frame. The cutter cuts the aluminum plate. The waste generated during the cutting process falls directly to the recycling mechanism below. The recycling mechanism consists of two conveyor belts, which are installed in two frames respectively. The rollers are driven by a first motor to rotate, so that the conveyor belts run continuously. After the waste falls on the conveyor belt, it moves with the conveyor belt to the end and falls into the screening mechanism below by gravity. The core of the screening mechanism is a filter plate, which has screen holes of different sizes on its surface to classify and screen the waste. Larger waste remains on the filter plate and moves to one side with the shaking of the filter plate, and is finally discharged outside the frame and enters the large waste collection area. Smaller debris passes through the filter plate and falls into the debris conveyor below.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum plate cutting equipment, specifically a cutting device for aluminum plate production with automatic waste collection and sorting functions. Background Technology

[0002] In the aluminum sheet production process, the cutting step generates a large amount of waste, including aluminum shavings and scraps. Currently, traditional cutting equipment typically lacks efficient waste collection and sorting capabilities, leading to waste accumulation and difficulty in cleaning. This not only affects production efficiency but may also cause resource waste and environmental pollution. Waste collection largely relies on manual labor, resulting in poor sorting effectiveness, and debris easily remains on the conveyor belt surface, affecting the normal operation of the equipment.

[0003] For example, the authorized patent document with application number CN202420074127.7 discloses a cutting device for aluminum plate production and processing, which includes a box and a cutting blade. A first motor is fixedly installed at the bottom of the inner cavity of the box. A threaded rod is fixedly connected to the output end of the first motor. A threaded sleeve is threadedly connected to the surface of the threaded rod. Movable plates are fixedly connected to both sides of the threaded sleeve. A connecting rod is fixedly connected to the top of the movable plate. A pressure plate is fixedly connected to the top of the connecting rod. An aluminum plate body is placed on the top of the box.

[0004] The aforementioned patents lack efficient waste collection and sorting functions, leading to waste accumulation and difficulty in cleaning. This not only affects production efficiency but may also cause resource waste and environmental pollution. Therefore, we need to provide a cutting device for aluminum plate production with automatic waste collection and sorting functions. Utility Model Content

[0005] The purpose of this utility model is to provide a cutting device for aluminum plate production with automatic waste collection and classification functions. Through the synergistic action of the recycling mechanism and the screening mechanism, the device realizes the automatic collection, transmission, classification and centralized treatment of cutting waste, which significantly improves production efficiency. The scraping component uses a spring and a rubber strip to dynamically adhere to the surface of the conveyor belt, effectively removing residual debris and avoiding waste accumulation that affects equipment operation, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for aluminum plate production with automatic waste collection and sorting functions, comprising:

[0007] The frame, and the cutting mechanism set on top of the frame for cutting aluminum plates;

[0008] The frame is equipped with a recycling mechanism for collecting waste generated from aluminum plate cutting.

[0009] The frame is equipped with a screening mechanism for waste sorting. The recycling mechanism includes two frames fixedly installed inside the frame. Several rods are rotatably installed inside each of the two frames. Rollers are fixedly installed on the surface of each of the rods. A conveyor belt is provided on the surface of each of the rollers. A first motor for rotating the rods is installed on one side of the frame. A scraping assembly is provided inside each of the two frames.

[0010] Preferably, the scraping assembly is used to scrape off debris from the surface of the conveyor belt. The scraping assembly includes a scraper that is rotatably mounted in the frame and inclined. A plurality of springs are hinged to the bottom of the scraper, and a crossbar is hinged to the lower end of the plurality of springs. The crossbar is fixedly mounted in a groove at the bottom of the frame, and a strip-shaped rubber strip is provided on the top of the scraper.

[0011] Preferably, the screening mechanism includes a filter plate disposed at the bottom of the recycling mechanism, a support plate with a sliding groove fixedly installed on both sides of the bottom of the filter plate, a fixing seat fixedly installed on both sides of the inner wall of the frame, a pulley group provided on the top of each of the two fixing seats, the roller part on the surface of the pulley group being slidably installed with the sliding groove at the bottom of the support plate, a debris conveying component provided at the bottom of the filter plate, and both ends of the filter plate extending through both sides of the frame.

[0012] Preferably, a drive component for shaking the filter plate is provided on one side of the frame. The drive component includes a second motor disposed on one side of the frame via a plate body. A disc body is installed at the output end of the second motor. A push block is fixedly installed on the top of the disc body. A push plate with a groove is fixedly installed on one side of the filter plate. The push block is slidably installed in the groove in the push plate.

[0013] Preferably, the debris conveying component includes a conveying pipe fixedly installed within a frame, a spiral conveying paddle rotatably installed inside the conveying pipe, a third motor installed at one end of the spiral conveying paddle, a material guiding opening at the top of the conveying pipe, two inclined plates for debris collection fixedly installed at the top of the conveying pipe, one side of the inclined plates fixedly installed on the surface of a fixed base, and a discharge trough opened on one side of the bottom of the conveying pipe.

[0014] Preferably, the cutting mechanism includes a rectangular frame fixedly installed within a frame, a threaded rod rotatably installed inside the rectangular frame, a driver installed at one end of the threaded rod, a conveyor seat threadedly installed on the surface of the threaded rod, and a cutter installed at the bottom of the conveyor seat.

[0015] Preferably, a protective cover for protecting the threaded rod is fixedly installed inside the rectangular frame, and the surface of the protective cover is slidably installed inside the conveyor seat.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention achieves automatic collection, transmission, classification, and centralized processing of cutting waste through the synergistic action of the recycling and screening mechanisms, significantly improving production efficiency. The scraping component uses springs and rubber strips to dynamically adhere to the surface of the conveyor belt, effectively removing residual debris and preventing waste accumulation from affecting equipment operation. The filter plate achieves high-frequency vibration through the drive component, classifying the waste according to size. The debris conveying component uses a spiral conveyor paddle to centrally discharge fine debris, facilitating subsequent recycling. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0019] Figure 2 This is a three-dimensional sectional view of the frame of this utility model;

[0020] Figure 3 This is an exploded perspective view of the cutting mechanism of this utility model;

[0021] Figure 4 This is an exploded perspective view of the recycling mechanism of this utility model;

[0022] Figure 5 This is a perspective view of the scraping component of this utility model;

[0023] Figure 6 This is a partial exploded perspective view of the structure of this utility model;

[0024] Figure 7 The structure of this utility model Figure 6 Enlarged view of a portion of point A in the middle;

[0025] Figure 8 This is a perspective view of the debris conveying component of this utility model.

[0026] In the diagram: 1. Frame; 2. Cutting mechanism; 21. Rectangular frame; 22. Threaded rod; 23. Driver; 24. Conveyor seat; 25. Cutter; 3. Recycling mechanism; 31. Frame body; 32. Rod body; 34. Roller body; 35. Conveyor belt; 33. First motor; 30. Scraping assembly; 301. Scraper; 302. Spring; 303. Crossbar; 4. Screening mechanism; 41. Filter plate; 42. Support plate; 43. Fixed seat; 44. Pulley block; 40. Debris conveying component; 401. Conveying pipe; 402. Spiral conveyor; 403. Third motor; 404. Inclined plate; 5. Driving component; 51. Second motor; 52. Disc body; 53. Push block; 54. Push plate; 55. Groove; 6. Protective cover. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-8 This utility model provides a technical solution: a cutting device for aluminum plate production with automatic waste collection and sorting functions, comprising:

[0029] Frame 1, and cutting mechanism 2 set on top of frame 1 for cutting aluminum plate;

[0030] The interior of frame 1 is equipped with a recycling mechanism 3 for collecting waste generated from aluminum plate cutting;

[0031] The frame 1 is equipped with a screening mechanism 4 for waste sorting. The recycling mechanism 3 includes two frames 31 fixedly installed inside the frame 1. Several rods 32 are rotatably installed inside the two frames 31. Rollers 34 are fixedly installed on the surface of the rods 32. A conveyor belt 35 is provided on the surface of the rollers 34. A first motor 33 for rotating the rods 32 is installed on one side of the frame 1. A scraping assembly 30 is provided inside the two frames 31.

[0032] Specifically, the filter plate 41 achieves high-frequency vibration through the drive component 5, classifying waste materials according to size. The debris conveying component 40 discharges fine debris through the spiral conveyor 402, facilitating subsequent recycling. Through the synergistic action of the recycling mechanism 3 and the screening mechanism 4, the automatic collection, transmission, classification, and centralized processing of cutting waste are achieved, significantly improving production efficiency. The scraping component 30 uses the spring 302 and the rubber strip to dynamically adhere to the surface of the conveyor belt 35, effectively removing residual debris and preventing waste accumulation from affecting equipment operation.

[0033] The scraping assembly 30 is used to scrape off debris from the surface of the conveyor belt 35. The scraping assembly 30 includes a scraper 301 that is rotatably installed in the frame 31 and inclinedly arranged. Several springs 302 are hinged to the bottom of the scraper 301. A crossbar 303 is hinged to the lower end of the several springs 302. The crossbar 303 is fixedly installed in the groove 55 at the bottom of the frame 1. A strip-shaped rubber strip is provided on the top of the scraper 301.

[0034] In this embodiment, the starter 23 drives the threaded rod 22 to rotate, causing the conveyor seat 24 to move along the rectangular frame 21. The cutter 25 cuts the aluminum plate, and the waste generated during the cutting process falls directly to the recycling mechanism 3 below. The recycling mechanism 3 consists of two conveyor belts 35, which are installed in two frames 31 respectively. The first motor 33 drives the roller 34 to rotate, so that the conveyor belts 35 run continuously. After the waste falls on the conveyor belts 35, it moves with the conveyor belts 35 to the end and falls into the screening mechanism below by gravity. 4. In the scraping component 30, under the elastic support of the spring 302, it always adheres to the surface of the conveyor belt 35 to scrape off residual debris, ensuring that the conveyor belt 35 is clean and avoiding the accumulation of waste that affects operation. The core of the screening mechanism 4 is the filter plate 41, which has screen holes of different sizes on its surface to classify and screen waste. Larger waste remains on the filter plate 41 and moves to one side with the shaking of the filter plate 41, and is finally discharged outside the frame 1 and enters the large waste collection area. Smaller debris passes through the filter plate 41 and falls into the debris conveyor 40 below.

[0035] The screening mechanism 4 includes a filter plate 41 set at the bottom of the recycling mechanism 3. Support plates 42 with sliding grooves are fixedly installed on both sides of the bottom of the filter plate 41. Fixing seats 43 are fixedly installed on both sides of the inner wall of the frame 1. A pulley group 44 is set on the top of each of the two fixing seats 43. The roller part on the surface of the pulley group 44 is slidably installed with the sliding groove at the bottom of the support plate 42. A debris conveying component 40 is set at the bottom of the filter plate 41. Both ends of the filter plate 41 pass through both sides of the frame 1 and extend outwards.

[0036] It is worth noting that the filter plate 41 is installed below the recycling mechanism 3 for grading and screening waste. The groove at the bottom of the support plate 42 cooperates with the pulley block 44, allowing the filter plate 41 to slide along the fixed seat 43 to ensure smooth shaking. The debris conveying component 40 collects the fine debris that falls off the filter plate 41. The inclined plate 404 guides the debris into the conveying pipe 401. The rotating screw conveyor 402 pushes the debris to the discharge trough for discharge. The screw conveyor 402 ensures that the debris is discharged in a concentrated manner, reducing manual cleaning.

[0037] A drive unit 5 for shaking the filter plate 41 is provided on one side of the frame 1. The drive unit 5 includes a second motor 51 that is provided on one side of the frame 1 through the plate body. A disc body 52 is installed at the output end of the second motor 51. A push block 53 is fixedly installed on the top of the disc body 52. ​​A push plate 54 with a groove 55 is fixedly installed on one side of the filter plate 41. The push block 53 is slidably installed in the groove 55 in the push plate 54.

[0038] Furthermore, the second motor 51 is started to drive the push block 53 to move. The push block 53 is located in the groove 55 in the push plate 54, thereby driving the filter plate 41 to reciprocate. The push block 53 slides in the groove 55 of the push plate 54, causing the filter plate 41 to vibrate at high frequency, improving the waste screening efficiency. The vibration of the filter plate 41 improves the waste separation efficiency and reduces clogging.

[0039] The debris conveying component 40 includes a conveying pipe 401 fixedly installed in the frame 1. A spiral conveying paddle 402 is rotatably installed inside the conveying pipe 401. A third motor 403 is installed at one end of the spiral conveying paddle 402. A material guiding opening is provided at the top of the conveying pipe 401. Two inclined plates 404 for debris collection are fixedly installed at the top of the conveying pipe 401. One side of the inclined plate 404 is fixedly installed on the surface of the fixed base 43. A discharge trough is provided on one side of the bottom of the conveying pipe 401.

[0040] It should be noted that the open conveying pipe 401, in conjunction with the inclined plate 404, ensures that the debris screened by the filter plate 41 can quickly and completely enter the conveying system, avoiding debris scattering or accumulation. The continuous rotation of the screw conveyor 402 achieves stable and directional conveying of debris, improving conveying efficiency. The discharge trough centrally discharges material, facilitating connection to external collection devices or recycling systems.

[0041] The cutting mechanism 2 includes a rectangular frame 21 fixedly installed in the frame 1. A threaded rod 22 is rotatably installed inside the rectangular frame 21. A driver 23 is installed at one end of the threaded rod 22. A conveyor seat 24 is threadedly installed on the surface of the threaded rod 22. A cutter 25 is installed at the bottom of the conveyor seat 24.

[0042] Furthermore, the starter 23 drives the threaded rod 22 to rotate, causing the conveyor seat 24 to move along the rectangular frame 21. The cutter 25 cuts the aluminum plate. The threaded rod 22 transmission system provides precise linear movement control to ensure accurate cutting position.

[0043] A protective cover 6 for protecting the threaded rod 22 is fixedly installed inside the rectangular frame 21. The surface of the protective cover 6 is slidably installed inside the conveyor seat 24.

[0044] Among them, the protective cover 6 effectively isolates aluminum chips and impurities, protects the transmission system of the threaded rod 22 from contamination, and the sliding fit between the conveyor seat 24 and the protective cover 6 ensures smooth movement and reduces vibration and deviation.

[0045] Furthermore, although the top of the conveying pipe 401 is provided with a material guiding opening, the installation angle of the inclined plates on both sides is between 60-75° and the height design can form an effective material guiding channel. The synergistic effect of the inclined plates and the spiral conveyor blades: the inclined plates guide the debris to fall into the bottom of the conveying pipe, and the spiral blades generate axial thrust through rotation. During the conveying process, the material always keeps in contact with the spiral blades due to gravity.

[0046] The device starts the driver 23, which drives the threaded rod 22 to rotate, causing the conveyor seat 24 to move along the rectangular frame 21. The cutter 25 cuts the aluminum plate, and the waste generated during the cutting process falls directly to the recycling mechanism 3 below. The recycling mechanism 3 consists of two conveyor belts 35, which are installed in two frames 31 respectively. The first motor 33 drives the roller 34 to rotate, so that the conveyor belts 35 run continuously. After the waste falls on the conveyor belts 35, it moves with the conveyor belts 35 to the end and falls into the screening mechanism 4 below by gravity. In the scraping assembly 30, under the elastic support of the spring 302, it always adheres to the surface of the conveyor belt 35 to scrape off residual debris, ensuring that the conveyor belt 35 is clean and avoiding the accumulation of waste that affects operation. The core of the screening mechanism 4 is the filter plate 41, which has screen holes of different sizes on its surface to classify and screen waste. Larger waste remains on the filter plate 41 and moves to one side with the shaking of the filter plate 41, and is eventually discharged outside the frame 1 and enters the large waste collection area. Smaller debris passes through the filter plate 41 and falls into the debris conveyor 40 below.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting device for aluminum plate production with automatic waste collection and sorting functions, characterized in that, include: A frame (1), and a cutting mechanism (2) set on top of the frame (1) for cutting aluminum plates; The frame (1) is equipped with a recycling mechanism (3) for collecting waste generated from aluminum plate cutting; The frame (1) is equipped with a screening mechanism (4) for waste sorting. The recycling mechanism (3) includes two frames (31) fixedly installed inside the frame (1). Several rods (32) are rotatably installed inside the two frames (31). Rollers (34) are fixedly installed on the surface of the rods (32). A conveyor belt (35) is provided on the surface of the rollers (34). A first motor (33) for rotating the rods (32) is installed on one side of the frame (1). A scraping assembly (30) is provided inside the two frames (31).

2. The cutting device for aluminum plate production with automatic waste collection and sorting function according to claim 1, characterized in that: The scraping assembly (30) is used to scrape off debris from the surface of the conveyor belt (35). The scraping assembly (30) includes a scraper (301) that is rotatably mounted in the frame (31) and inclinedly arranged. A plurality of springs (302) are hinged to the bottom of the scraper (301). A crossbar (303) is hinged to the lower end of the plurality of springs (302). The crossbar (303) is fixedly mounted in the groove (55) at the bottom of the frame (1). The top of the scraper (301) is provided with a strip-shaped rubber strip.

3. The cutting device for aluminum plate production with automatic waste collection and sorting function according to claim 1, characterized in that: The screening mechanism (4) includes a filter plate (41) set at the bottom of the recycling mechanism (3). Support plates (42) with sliding grooves are fixedly installed on both sides of the bottom of the filter plate (41). Fixing seats (43) are fixedly installed on both sides of the inner wall of the frame (1). A pulley group (44) is provided on the top of each of the two fixing seats (43). The roller part on the surface of the pulley group (44) is slidably installed with the sliding groove at the bottom of the support plate (42). A debris conveying component (40) is provided at the bottom of the filter plate (41). The two ends of the filter plate (41) pass through both sides of the frame (1) and extend outwards.

4. The cutting device for aluminum plate production with automatic waste collection and sorting function according to claim 3, characterized in that: A drive unit (5) for shaking the filter plate (41) is provided on one side of the frame (1). The drive unit (5) includes a second motor (51) disposed on one side of the frame (1) through a plate body. A disc body (52) is installed at the output end of the second motor (51). A push block (53) is fixedly installed on the top of the disc body (52). A push plate (54) with a groove (55) is fixedly installed on one side of the filter plate (41). The push block (53) is slidably installed in the groove (55) in the push plate (54).

5. The cutting device for aluminum plate production with automatic waste collection and sorting function according to claim 3, characterized in that: The debris conveying component (40) includes a conveying pipe (401) fixedly installed in the frame (1). A spiral conveying paddle (402) is rotatably installed inside the conveying pipe (401). A third motor (403) is installed at one end of the spiral conveying paddle (402). A material guiding opening is provided at the top of the conveying pipe (401). Two inclined plates (404) for debris collection are fixedly installed at the top of the conveying pipe (401). One side of the inclined plate (404) is fixedly installed on the surface of the fixed base (43). A discharge trough is provided on one side of the bottom of the conveying pipe (401).

6. The cutting device for aluminum plate production with automatic waste collection and sorting function according to claim 1, characterized in that: The cutting mechanism (2) includes a rectangular frame (21) fixedly installed inside the frame (1), a threaded rod (22) is rotatably installed inside the rectangular frame (21), a driver (23) is installed at one end of the threaded rod (22), a conveyor seat (24) is threaded on the surface of the threaded rod (22), and a cutter (25) is installed at the bottom of the conveyor seat (24).

7. The cutting device for aluminum plate production with automatic waste collection and sorting function according to claim 6, characterized in that: The rectangular frame (21) is fixedly installed with a protective cover (6) for protecting the threaded rod (22), and the surface of the protective cover (6) is slidably installed inside the conveyor seat (24).

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