A silver ingot polishing system

Abstract

The application relates to a silver ingot polishing system. The silver ingot polishing system comprises, in sequence, a gas blowing device, a polishing device and a turnover device installed in a pocket frame; a cushion plate is installed at one end of the gas blowing device and connected to the pocket frame at the other end, a gas cylinder is installed on the cushion plate, the gas cylinder is connected to a cover plate of the gas blowing device, and the cover plate of the gas blowing device is opened and closed through the extension and retraction of the gas cylinder; a collecting frame is installed at the bottom of the gas blowing device and can be pulled out, and a window for pulling out the collecting frame is formed in the pocket frame. The scheme provided by the application can integrate the gas blowing device, the polishing device and the turnover device in the pocket frame, optimize the structure of the polishing device, the turnover device and the blow washing device to adapt to the negative pressure suction disc mechanical hand, realize automatic polishing, automatic turnover and scrap recovery of the silver ingot, and thus improve the polishing efficiency and reduce the manual intervention and maintenance cost.

Description

Technical Field

[0001] This application relates to the field of silver ingot polishing technology, and more particularly to silver ingot polishing systems. Background Technology

[0002] In the production of silver ingots, the quality of surface polishing directly affects the product's aesthetics and oxidation resistance. Therefore, efficient and uniform polishing is a key step in silver ingot processing.

[0003] Existing automated polishing equipment has low functional integration, requiring single-sided polishing by flipping the ingots one by one, and lacks an efficient flipping mechanism, which greatly reduces the polishing efficiency of silver ingots. After introducing a negative pressure suction cup robot arm for multi-sided continuous flipping polishing in the silver ingot polishing system, the traditional grinding system can no longer be adapted to the robot arm's grinding work. It also lacks an efficient flipping mechanism to flip the suction surface and is not equipped with an effective debris blowing system, which restricts the efficiency and stability of the silver ingot polishing process and makes it difficult to meet the needs of high-precision, high-volume production.

[0004] To address the aforementioned issues, this application proposes an integrated silver ingot polishing system. By optimizing the design of the polishing, flipping, and blowing modules, it achieves multi-faceted automatic polishing of silver ingots and efficient waste recycling, thereby improving polishing efficiency and quality while reducing manual intervention and maintenance costs. Utility Model Content

[0005] To address or partially address the problems existing in related technologies, this application provides a silver ingot polishing system, which aims to solve the problem that traditional polishing systems are no longer compatible with robotic arms for continuous multi-faceted polishing of silver ingots.

[0006] This application provides a silver ingot polishing system, comprising:

[0007] Polishing device, flipping device, air blowing device, cylinder, pad, collection frame, bag frame;

[0008] The air blowing device, polishing device, and flipping device are installed sequentially inside the pocket frame;

[0009] One end of the pad is installed on the air blowing device, and the other end is connected to the pocket frame. The cylinder is installed on the pad and connected to the cover plate of the air blowing device. The cover plate of the air blowing device is opened and closed by extending and retracting the cylinder.

[0010] The collection box is removable and installed at the bottom of the air blowing device, with a window on the frame for pulling out the collection box.

[0011] Optionally, in some embodiments, the polishing apparatus includes:

[0012] Polishing motor, polishing brush, and mounting base;

[0013] The polishing motor is installed inside the pocket, and the mounting base is detachably mounted on the output shaft of the polishing motor. The polishing brush is mounted on the mounting base.

[0014] Optionally, in some embodiments, the flipping device includes:

[0015] Lifting cylinder, tilting motor, telescopic device, tilting groove, movable plate, and telescopic piston rod;

[0016] The telescopic device is installed inside the pocket frame. The length of the telescopic device is less than the length of the silver ingot to be polished. Two cylinders are arranged in opposite directions inside the telescopic device. Movable plates are installed on the telescopic piston rods of the two cylinders of the telescopic device.

[0017] The lifting cylinder is mounted on the movable plate, and the tilting motor is mounted on the piston of the lifting cylinder. The output shaft of the tilting motor is equipped with a tilting groove. The size of the tilting groove is larger than the size of the silver ingot to be polished, and the initial height of the tilting groove is the same as the height of the telescopic device.

[0018] Optionally, in some embodiments, the flipping device further includes:

[0019] Slide rod; The slide rod is installed between the movable plate and the telescopic device. The slide rod can slide within the telescopic device to fix the movable plate.

[0020] Optionally, in some embodiments, the air blowing device includes:

[0021] Casing, bracket, telescopic plate, jet system, cover plate;

[0022] The outer shell is installed inside the pocket frame, and the cover plate is installed on the top of the outer shell. The cover plate has a telescopic plate installation window. The telescopic plate is installed in the installation window through a sliding groove. The telescopic plate is connected to the cylinder piston, and the cylinder controls the sliding of the telescopic plate.

[0023] The bracket is installed in the middle of the inner side of the housing, and the jet system is installed in the housing below both ends of the bracket. The nozzles of the jet system point to the bracket below the telescopic plate mounting window.

[0024] The technical solution provided in this application may include the following beneficial effects:

[0025] By integrating an air blowing device, a polishing device, and a flipping device within the pocket, and optimizing the structure of the polishing, flipping, and blowing devices to adapt to the negative pressure suction cup robot, automatic polishing, automatic flipping, and debris recycling of silver ingots on multiple sides are achieved, thereby improving polishing efficiency and reducing manual intervention and maintenance costs.

[0026] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0027] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0028] Figure 1 This is a schematic diagram of the structure of the silver ingot polishing system shown in the embodiments of this application;

[0029] Figure 2 This is a schematic diagram of the polishing device structure of the silver ingot polishing system shown in the embodiments of this application;

[0030] Figure 3 This is a schematic diagram of the flipping device structure of the silver ingot polishing system shown in the embodiments of this application;

[0031] Figure 4 This is a schematic diagram of the air blowing device structure of the silver ingot polishing system shown in the embodiments of this application;

[0032] Figure 5 This is a schematic diagram of the internal structure of the air blowing device of the silver ingot polishing system shown in the embodiments of this application.

[0033] Reference numerals: 1-Polishing device, 101-Polishing motor, 102-Polishing brush, 103-Mounting base, 2-Tilting device, 201-Lifting cylinder, 202-Tilting motor, 203-Telescopic device, 204-Tilting groove, 205-Moving plate, 206-Slide rod, 207-Telescopic piston rod, 3-Air blowing device, 301-Outer shell, 302-Bracket, 303-Telescopic plate, 304-Air jet system, 305-Cover plate, 4-Cylinder, 5-Padded plate, 6-Collection frame, 7-Pocket frame. Detailed Implementation

[0034] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0035] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0036] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0037] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0038] Existing automated polishing equipment has low functional integration, requiring repeated flipping of each surface for polishing, and lacks an efficient flipping mechanism, significantly reducing the polishing efficiency of silver ingots. After introducing a negative pressure suction cup robotic arm for multi-face polishing and flipping in the silver ingot polishing system, traditional grinding systems are no longer compatible with the robotic arm's grinding work. Furthermore, the lack of an efficient flipping mechanism to flip the suction surface and the absence of an effective debris blowing system restricts the efficiency and stability of the silver ingot polishing process, making it difficult to meet the demands of high-precision, high-volume production.

[0039] To address the aforementioned issues, this application provides a silver ingot polishing system that integrates an air blowing device, a polishing device, and a flipping device within a hopper. This system optimizes the structure of the polishing, flipping, and blowing devices to accommodate a negative pressure suction cup robotic arm, enabling automatic multi-faceted polishing, automatic flipping, and debris recovery of silver ingots. This improves polishing efficiency and reduces manual intervention and maintenance costs.

[0040] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0041] Figure 1 This is a schematic diagram of the structure of the silver ingot polishing system shown in the embodiments of this application.

[0042] See Figure 1 A silver ingot polishing system, comprising:

[0043] Polishing device 1, polishing motor 101, polishing brush 102, mounting base 103, flipping device 2, lifting cylinder 201, flipping motor 202, telescopic device 203, flipping groove 204, movable plate 205, slide rod 206, telescopic piston rod 207, air blowing device 3, outer shell 301, bracket 302, telescopic plate 303, air jet system 304, cover plate 305, cylinder 4, pad plate 5, collection frame 6 and hopper frame 7;

[0044] Air blowing device 3, polishing device 1, and flipping device 2 are sequentially installed inside the pocket 7. Polishing device 1 includes a polishing motor 101, a polishing brush 102, and a mounting base 103. Polishing motor 101 is installed inside the pocket 7, and mounting base 103 is detachably installed on the output shaft of polishing motor 101. Polishing brush 102 is installed on mounting base 103 and is made of steel wire. After a robotic arm equipped with a negative pressure suction cup adsorbs the silver ingot to be polished, it is transported to one side of polishing device 1. Polishing device 1 is then activated, and polishing brush 102 polishes the surfaces of the silver ingot other than the adsorption surface.

[0045] The flipping device 2 includes a lifting cylinder 201, a flipping motor 202, a telescopic device 203, a flipping groove 204, a movable plate 205, a sliding rod 206, and a telescopic piston rod 207. The telescopic device 203 is installed inside the pocket frame 7. The length of the telescopic device 203 is less than the length of the silver ingot to be polished. Two cylinders are arranged in opposite directions inside the telescopic device 203. Movable plates 205 are respectively installed on the telescopic piston rods 207 of the two cylinders of the telescopic device 203. The sliding rod 206 is located between the movable plate 205 and the telescopic device 203. The sliding rod 206 can slide within the telescopic device 203 to ensure the stability of the movable plate 205. Lifting cylinder 201 is mounted on movable plate 205, and tilting motor 202 is mounted on piston of lifting cylinder 201. Tilting motor is servo motor. Tilting groove 204 is mounted on output shaft of tilting motor 202. Tilting groove 204 is larger than the size of silver ingot to be polished. The initial height of tilting groove 204 is the same as the height of telescopic device 203. Limiting baffles are provided on the housing of tilting groove 204 and tilting motor 204 so that tilting groove 204 tilts at an angle of 180 degrees. After polishing of all surfaces of the silver ingot except the adsorption surface, the robotic arm places the silver ingot on the telescopic device 203. The telescopic piston rod 207 of the telescopic device 203 retracts, causing the lifting cylinder 201, the flipping motor 202, the flipping groove 204, and the movable plate 205 to retract along with the piston rod 207. This allows the flipping groove 204 to hold both ends of the silver ingot. Then, the lifting cylinder 201 is activated to lift the flipping motor 202, the flipping groove 204, and the silver ingot. The flipping motor 202 is then activated to rotate, causing the flipping groove 204 and the silver ingot to flip 180 degrees. Afterward, the lifting cylinder 201 retracts, placing the flipped silver ingot back onto the telescopic device 203. The flipping device 203 is then reset, and the robotic arm adsorbs the flipped silver ingot for final polishing.

[0046] The air blowing device 3 includes a housing 301, a bracket 302, a telescopic plate 303, a jet system 304, and a cover plate 305. The housing 301 is installed inside a pocket frame 7, and the cover plate 305 is installed on the top of the housing 301, with a mounting window for the telescopic plate 303 on the cover plate 305. One end of a pad 5 is installed on the housing 301 on one side of the mounting window for the telescopic plate 303, and the other end is connected to the pocket frame 7. A cylinder 4 is installed on the pad 5. The telescopic plate 303 is installed inside the mounting window via a sliding groove. When the telescopic plate 303 is opened, it can retract under the pad 5. The telescopic plate 303 is connected to the piston of the cylinder 4, and the cylinder 4 controls the sliding of the telescopic plate 303. The bracket 302 is installed in the middle of the inner side of the housing 301, and the jet system 304 is installed inside the housing 301 below both ends of the bracket 302. The nozzle of the jet system 304 points to the bracket 302 below the mounting window for the telescopic plate 303, and the jet system 304 is connected to a compressed air pipe. After the silver ingot is polished, it is placed on the bracket 302 of the air blowing device 3 after the telescopic plate 303 is opened by a robotic arm. After the robotic arm is retracted, the telescopic plate 303 is closed and the air jet system 304 is started to blow and wash the silver ingot. After the blowing and washing is completed, the robotic arm is used to pick it up and take it to the next process.

[0047] The collection frame 6 is removable and installed at the bottom of the air blowing device 3. The pocket frame 7 has a window for pulling out the collection frame 6. The collection frame 6 is used to collect the silver powder after blowing and washing. After a certain amount is collected, it is pulled out from the bottom of the pocket frame 7 for recycling.

[0048] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A silver ingot polishing system, characterized in that, include: Polishing device (1), flipping device (2), air blowing device (3), cylinder (4), pad (5), collection frame (6), and hopper (7); The air blowing device (3), polishing device (1), and flipping device (2) are installed sequentially inside the pocket (7); One end of the pad (5) is installed on the air blowing device (3), and the other end is connected to the pocket frame (7). The cylinder (4) is installed on the pad (5) and connected to the cover plate of the air blowing device (3). The cover plate of the air blowing device (3) is opened and closed by extending and retracting the cylinder (4). The collection box (6) is removable and installed at the bottom of the air blowing device (3), and a window for pulling out the collection box (6) is provided on the pocket frame (7).

2. The silver ingot polishing system according to claim 1, characterized in that, The polishing apparatus (1) includes: Polishing motor (101), polishing brush (102), and mounting base (103); The polishing motor (101) is installed inside the pocket (7), the mounting base (103) is detachably installed on the output shaft of the polishing motor (101), and the polishing brush (102) is installed on the mounting base (103).

3. The silver ingot polishing system according to claim 1, characterized in that, The flipping device (2) includes: Lifting cylinder (201), tilting motor (202), telescopic device (203), tilting groove (204), movable plate (205) and telescopic piston rod (207); The telescopic device (203) is installed inside the pocket (7). The length of the telescopic device (203) is less than the length of the silver ingot to be polished. Two cylinders are arranged in opposite directions inside the telescopic device (203). Movable plates (205) are respectively installed on the telescopic piston rods (207) of the two cylinders of the telescopic device (203). The lifting cylinder (201) is mounted on the movable plate (205), and the flipping motor (202) is mounted on the piston of the lifting cylinder (201). The output shaft of the flipping motor (202) is equipped with a flipping groove (204). The size of the flipping groove (204) is larger than the size of the silver ingot to be polished. The initial height of the flipping groove (204) is the same as the height of the telescopic device (203).

4. The silver ingot polishing system according to claim 3, characterized in that, The flipping device (2) further includes: Slide bar (206); The slide bar (206) is set between the movable plate (205) and the telescopic device (203). The slide bar (206) can slide within the telescopic device (203) to fix the movable plate (205).

5. The silver ingot polishing system according to claim 1, characterized in that, The air blowing device (3) includes: The outer casing (301), the bracket (302), the telescopic plate (303), the jet system (304), and the cover plate (305); The outer shell (301) is installed inside the pocket frame (7), and the cover plate (305) is installed on the top of the outer shell (301). The cover plate (305) has a window for installing the telescopic plate (303). The telescopic plate (303) is installed in the window through a sliding groove. The telescopic plate (303) is connected to the piston of the cylinder (4), and the cylinder (4) controls the sliding of the telescopic plate (303). The bracket (302) is installed in the middle of the inner side of the housing (301), and the jet system (304) is installed in the housing (301) below both ends of the bracket (302). The nozzle of the jet system (304) points to the bracket (302) below the telescopic plate (303) mounting window.

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