Dust removal and polishing equipment

Abstract

This utility model provides a dust removal and polishing device, belonging to the field of mechanical processing technology. It includes a base assembly, an inner wall with a conveying component, an outer wall with a humidification component, and a top outer wall with a polishing component. The humidification component includes a rear top cover fixedly mounted on the base assembly, a water tank at the top of the rear top cover, several atomizing nozzles at the bottom of the inner wall of the rear top cover, and a material handling door on one side of the rear top cover. Through the humidification component, this utility model, in use with the polishing component, humidifies the dust produced during polishing, which then falls into the base assembly and is discharged with the water flow, eliminating the need for further dust treatment. The rear top cover and material handling door effectively block and limit air containing a large amount of dust, ensuring that dust-laden air can only enter the base assembly for processing and discharge, thus improving the dust removal efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical processing technology, specifically relating to dust removal and polishing equipment. Background Technology

[0002] Machining refers to the process of changing the shape, size, or properties of a workpiece using mechanical equipment. Based on the method of machining, it can be divided into cutting machining and pressure machining.

[0003] Existing polishing equipment generates a lot of dust during operation. The dust falls irregularly during the polishing process, making it difficult to clean the equipment and processing environment. The polished workpieces also have a lot of dust adhering to their exteriors, requiring them to be cleaned and dried again. Therefore, it is necessary to design a dust-removing polishing device. Utility Model Content

[0004] The purpose of this invention is to provide a dust removal and polishing device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A dust removal and polishing device includes a base assembly, an inner wall of which is provided with a conveying component, an outer wall of which is provided with a humidification component, and a top outer wall of which is provided with a polishing component.

[0007] The humidification component includes a rear top cover fixedly mounted on the base assembly. A water tank is located on the top of the rear top cover, and several atomizing nozzles are located on the bottom of the inner wall of the rear top cover. A material handling door is located on one side of the rear top cover. Through the humidification component, in use with the polishing component, the dust generated during polishing is humidified and falls into the base assembly, then is discharged with the water flow, eliminating the need for further dust treatment. The rear top cover and material handling door effectively block and limit air containing a large amount of dust, ensuring that dust-laden air can only enter the base assembly for processing and discharge, improving the dust treatment effect. The material handling door facilitates the retrieval of polished parts.

[0008] The base assembly includes a base plate, one end of which is fixedly connected to a main lifting hydraulic cylinder. A tray is mounted on one end of the main lifting hydraulic cylinder, and an upper platform is attached to the top of the tray. The upper platform has an internal groove on its inner wall and a drainage groove on one end of its inner wall. A drainage hole is located on the inner wall of the drainage groove, and filter cotton is attached to the top of the drainage hole. Through the base assembly's design, the internal groove provides storage and movement space for the conveying component, facilitating the conveying of polished parts. The drainage groove collects the humidified mixed liquid, which then seeps through the drainage hole and is filtered by the filter cotton. This allows for the collection and centralized treatment of metal or plastic debris present during polishing, preventing direct drainage and thus avoiding persistent environmental pollution. The purified air is discharged through the gap between the drainage hole and the filter cotton. The main lifting hydraulic cylinder, through controlled operation, allows for the separation of the upper platform and its mechanisms from the base plate, enabling cleaning of the component's interior.

[0009] The conveying assembly includes a lower base frame fixedly mounted on the base plate. Several lower lifting hydraulic cylinders are fixedly connected to the inner wall of the lower base frame. One end of each lower lifting hydraulic cylinder is fixedly connected to an upper support frame. A transmission belt is fixedly connected to the top of the upper support frame. Through the configuration of the conveying assembly, during use, the height of the transmission belt can be adjusted by raising and lowering the lower lifting hydraulic cylinders, so that the transmission belt is flush with the top of the upper platform. Activating the transmission belt can directionally convey the workpiece to be polished stored on the upper platform, achieving a better working effect with the polishing assembly.

[0010] The polishing assembly includes an upper seat fixedly mounted on an upper platform. An upper lifting hydraulic cylinder is fixedly connected to the inner wall of the upper seat. One end of the upper lifting hydraulic cylinder is fixedly connected to an upper slide, and one end of the upper slide is fixedly connected to a polishing motor. The output shaft of the polishing motor is fixedly connected to a polishing disc via a coupling. A fan is fixedly connected to one end of the upper seat. Through the arrangement of the polishing assembly, during use, the height of the polishing motor and polishing disc is adjusted by starting and controlling the upper lifting hydraulic cylinder, ensuring that the outer wall of the polishing disc is in close contact with the outer wall of the workpiece to be polished stored on the conveyor belt, thereby maintaining the corresponding polishing effect. Then, the polishing motor is started to drive the polishing disc to rotate for polishing. The fan is used to blow dust during polishing towards the rear top cover for centralized treatment.

[0011] As a preferred embodiment of this utility model, the outer wall of the material picking door is movably connected to the inner wall of the rear top cover by a pivot pin, and a magnetic block is embedded in the outer wall of the material picking door, and the rear top cover and the material picking door are tightly fitted together by the magnetic block; by the setting of the rear top cover and the material picking door being tightly fitted together by the magnetic block, a certain fitting and connection effect can be achieved between the rear top cover and the material picking door.

[0012] In a preferred embodiment of this utility model, the water tank and the atomizing nozzle are connected by a water pipe, and a booster pump is provided at the connection between the water tank and the water pipe; by providing a booster pump, the atomization effect of the water discharged from the atomizing nozzle can be improved.

[0013] In a preferred embodiment of this utility model, the conveying component is disposed inside the built-in groove, and the outer wall of the upper support frame is fitted and connected to the inner wall of the lower base frame.

[0014] As a preferred embodiment of this utility model, a limiting groove is provided on the inner wall of the upper seat, the upper lifting hydraulic cylinder is disposed on the inner wall of the limiting groove, and the outer wall of the upper slide is slidably connected to the inner wall of the limiting groove.

[0015] As a preferred embodiment of this utility model, the bottom of the polishing disc is fixedly connected to polishing sandpaper with glue; by fixing the bottom of the polishing disc to polishing sandpaper with glue, it is easy to replace sandpaper with appropriate grit.

[0016] As a preferred embodiment of this utility model, the number of fans is two, and the fans are set at an angle with their air outlets facing the lower edge of the polishing disc; by setting the fans at an angle and their air outlets facing the polishing disc, a more precise blowing and dust removal effect can be achieved on the workpiece being polished.

[0017] As a preferred embodiment of this utility model, there are two upper side seats, which are symmetrically arranged, and the upper side seats and the upper platform are fixedly connected by bolts; the fixed connection between the upper side seats and the upper platform by bolts facilitates the disassembly and assembly of the polishing components.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up the humidification component, in use, in conjunction with the polishing component, the dust produced during polishing is humidified, then falls into the base component, and is discharged with the water flow, eliminating the need for further dust treatment. The rear top cover and material handling door can block and limit air containing a lot of dust, ensuring that dust-containing air can only enter the base component for processing and discharge, thus improving the dust treatment effect. The material handling door facilitates the retrieval of polished parts.

[0019] The base assembly features built-in slots that provide storage and movement space for the conveying assembly, facilitating the transport of polished parts. A drainage channel collects the humidified liquid mixture, which then seeps through drain holes and is filtered by filter cotton. This process collects metal or plastic debris from the polishing process for centralized treatment, preventing direct drainage and thus avoiding persistent environmental pollution. Purified air is discharged through the gaps between the drain holes and the filter cotton. The main lifting hydraulic cylinder, when controlled, allows for separation of the upper platform and its mechanisms from the base plate, enabling internal cleaning of the assembly.

[0020] By setting up the conveyor components, the height of the transmission belt can be adjusted by lifting and lowering the hydraulic cylinder during use, so that the transmission belt is flush with the top of the upper platform. Activating the transmission belt can directionally convey the workpieces to be polished stored on the upper platform, achieving a better working effect with the polishing components.

[0021] By setting up the polishing components, the height of the polishing motor and polishing disc is adjusted by starting and controlling the lifting hydraulic cylinder during use. This ensures that the outer wall of the polishing disc is in close contact with the outer wall of the workpiece to be polished stored on the transmission belt, thereby maintaining the corresponding polishing effect. Then, the polishing motor is started to drive the polishing disc to rotate for polishing. The fan is set up to blow the dust during polishing to the rear top cover side for centralized treatment. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the connection structure of the base assembly, the conveying assembly, and the polishing assembly of this utility model;

[0025] Figure 3 This is a schematic diagram of the humidification component of this utility model;

[0026] Figure 4 This is a schematic diagram of the base assembly of this utility model;

[0027] Figure 5 This is a schematic diagram of the transmission component of this utility model;

[0028] Figure 6 This is a schematic diagram of the polishing component of this utility model.

[0029] In the diagram: 1. Base assembly; 101. Upper platform; 102. Water drain; 103. Filter cotton; 104. Internal groove; 105. Main lifting hydraulic cylinder; 106. Base plate; 2. Humidification assembly; 201. Rear top cover; 202. Water tank; 203. Atomizing nozzle; 204. Material handling door; 3. Conveying assembly; 301. Transmission belt; 302. Upper support frame; 303. Lower lifting hydraulic cylinder; 304. Lower base frame; 4. Polishing assembly; 401. Upper side seat; 402. Upper slide; 403. Upper lifting hydraulic cylinder; 404. Fan; 405. Polishing motor; 406. Polishing disc. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0033] Example 1

[0034] Reference Figure 1-4 This is the first embodiment of the present utility model. This embodiment provides a dust removal and polishing device, including a base assembly 1, a conveying assembly 3 provided on the inner wall of the base assembly 1, a humidification assembly 2 provided on the outer wall of the base assembly 1, and a polishing assembly 4 provided on the top outer wall of the base assembly 1.

[0035] The humidification component 2 includes a rear top cover 201 fixedly mounted on the base component 1. A water tank 202 is provided on the top of the rear top cover 201. Several atomizing nozzles 203 are provided on the bottom of the inner wall of the rear top cover 201. A material handling door 204 is provided on one side of the rear top cover 201.

[0036] The base assembly 1 includes a base plate 106. A main lifting hydraulic cylinder 105 is fixedly connected to one end of the base plate 106. A tray is provided at one end of the main lifting hydraulic cylinder 105. An upper platform 101 is attached to the top of the tray. An internal groove 104 is provided on the inner wall of the upper platform 101. A drainage groove 102 is provided on the inner wall of one end of the upper platform 101. A drain hole is provided on the inner wall of the drainage groove 102, and a filter cotton 103 is attached to the top of the drain hole.

[0037] Preferably, the outer wall of the material picking door 204 is movably connected to the inner wall of the rear top cover 201 by a pivot pin, and a magnetic block is embedded in the outer wall of the material picking door 204, and the rear top cover 201 and the material picking door 204 are tightly fitted together by the magnetic block.

[0038] It should be noted that the water tank 202 and the atomizing nozzle 203 are connected by a water pipe, and a booster pump is installed at the connection between the water tank 202 and the water pipe.

[0039] In use: By setting the humidification component 2, it is used in conjunction with the polishing component 4 to humidify the dust produced during polishing, which then falls into the base component 1 and is discharged with the water flow. The rear top cover 201 and the material gate 204 can block and limit the air containing a lot of dust, so that the air containing dust can only enter the base component 1 for processing and discharge.

[0040] With the base assembly 1 in use, the built-in groove 104 provides storage and movement space for the conveying assembly 3 to convey polished parts. The drain groove 102 collects the humidified mixed liquid and allows it to seep down through the drain hole. After being filtered by the filter cotton 103, metal or plastic debris present during polishing is collected. The purified air is discharged along the gap between the drain hole and the filter cotton 103. The main lifting hydraulic cylinder 105, through control, can separate the upper platform 101 and the mechanism on the upper platform 101 from the base plate 106.

[0041] In summary: By setting up the humidification component 2, the rear top cover 201 and the material handling door 204 can block and limit the air containing a lot of dust during use, so that the air containing dust can only enter the base component 1 for processing and discharge, thereby improving the dust treatment effect; the material handling door 204 makes it easy to pick up and take up the polished parts.

[0042] With the base assembly 1 in place, the humidified mixed liquid can be collected during use and seeped down through the drain hole. After being filtered by the filter cotton 103, metal or plastic debris present during polishing can be collected for centralized treatment, avoiding direct drainage and causing pollution that is difficult to degrade in the environment. The purified air is discharged along the gap between the drain hole and the filter cotton 103. The main lifting hydraulic cylinder 105 can separate the upper platform 101 and the mechanism on the upper platform 101 from the base plate 106, so as to clean the inside of the assembly.

[0043] By using magnetic blocks to tightly fit the rear top cover 201 and the material handling door 204, a certain degree of protective bonding effect can be achieved between the rear top cover 201 and the material handling door 204.

[0044] By setting up a booster pump, the atomization effect of the water discharged from the atomizing nozzle 203 can be improved. (Example 2)

[0045] Reference Figure 6 This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides a polishing assembly 4, which includes an upper side seat 401 fixedly mounted on an upper platform 101. An upper lifting hydraulic cylinder 403 is fixedly connected to the inner wall of the upper side seat 401. An upper slide 402 is fixedly connected to one end of the upper lifting hydraulic cylinder 403. A polishing motor 405 is fixedly connected to one end of the upper slide 402. The output shaft of the polishing motor 405 is fixedly connected to a polishing disc 406 via a coupling. A fan 404 is fixedly connected to one end of the upper side seat 401.

[0046] Specifically, a limiting groove is provided on the inner wall of the upper seat 401, the upper lifting hydraulic cylinder 403 is set on the inner wall of the limiting groove, and the outer wall of the upper slide 402 is slidably connected to the inner wall of the limiting groove.

[0047] Polishing pad 406 has polishing sandpaper fixed to its bottom with glue;

[0048] There are two fans 404, and the fans 404 are set at an angle, with the air outlet of the fans 404 facing the lower edge of the polishing disc 406.

[0049] Furthermore, there are two upper side seats 401, and the two upper side seats 401 are symmetrically arranged. The upper side seats 401 and the upper platform 101 are fixedly connected by bolts.

[0050] In use, the polishing assembly 4 is configured so that the height of the polishing motor 405 and the polishing disc 406 can be adjusted by starting and controlling the lifting hydraulic cylinder 403. This ensures that the outer wall of the polishing disc 406 is in close contact with the outer wall of the workpiece to be polished, which is stored on the transmission belt 301, thus maintaining the desired polishing effect. Then, the polishing motor 405 is started to rotate the polishing disc 406 for polishing. The fan 404 is configured to blow the dust generated during polishing towards the rear top cover 201 for centralized treatment.

[0051] In summary: By tilting the fan 404 and positioning its outlet towards the polishing disc 406, a more precise dust removal effect can be achieved on the workpiece being polished.

[0052] The bolted connection between the upper seat 401 and the upper platform 101 facilitates the assembly and disassembly of the polishing assembly 4.

[0053] The polishing pad 406 is fixed to the bottom with glue, which makes it easy to change to sandpaper of the appropriate grit.

[0054] Example 3

[0055] Reference Figure 5 This is the third embodiment of the present invention. Unlike the previous embodiment, this embodiment provides a conveying assembly 3 including a lower base frame 304 fixedly mounted on a base plate 106. Several lower lifting hydraulic cylinders 303 are fixedly connected to the inner wall of the lower base frame 304. One end of the lower lifting hydraulic cylinder 303 is fixedly connected to an upper support frame 302. A transmission belt 301 is fixedly connected to the top of the upper support frame 302.

[0056] Specifically, the conveying component 3 is set inside the built-in slot 104, and the outer wall of the upper support frame 302 is fitted and connected to the inner wall of the lower base frame 304;

[0057] In use, the transmission component 3 is configured so that the height of the transmission belt 301 can be adjusted by the lower lifting hydraulic cylinder 303, making the transmission belt 301 flush with the top of the upper platform 101. Activating the transmission belt 301 can directionally transport the workpiece to be polished stored on the upper platform 101, achieving a better working effect with the polishing component 4.

[0058] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​such as temperature, pressure, etc., installation arrangements, use of materials, color, orientation, etc. For instance, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure performing the function described herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this utility model. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0059] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments may be described, i.e., those features that are not relevant to the currently considered best mode for carrying out the present invention, or those features that are not relevant to implementing the present invention.

[0060] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine task in design, manufacturing, and production without requiring extensive experimentation.

[0061] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A dust removal and polishing equipment, characterized in that: It includes a base assembly (1), the inner wall of which is provided with a conveying assembly (3), the outer wall of which is provided with a humidification assembly (2), and the top outer wall of which is provided with a polishing assembly (4). The humidification component (2) includes a rear top cover (201) fixedly mounted on the base assembly (1). A water tank (202) is provided on the top of the rear top cover (201). Several atomizing nozzles (203) are provided on the bottom of the inner wall of the rear top cover (201). A material handling door (204) is provided on one side of the rear top cover (201). The base assembly (1) includes a base plate (106), one end of which is fixedly connected to a main lifting hydraulic cylinder (105). One end of the main lifting hydraulic cylinder (105) is provided with a tray. The top of the tray is fitted with an upper platform (101). The inner wall of the upper platform (101) is provided with an internal groove (104). One end of the upper platform (101) is provided with a water leakage groove (102). The inner wall of the water leakage groove (102) is provided with a drain hole, and the top of the drain hole is fitted with a filter cotton (103). The conveying assembly (3) includes a lower base frame (304) fixedly mounted on the base plate (106). Several lower lifting hydraulic cylinders (303) are fixedly connected to the inner wall of the lower base frame (304). An upper support frame (302) is fixedly connected to one end of the lower lifting hydraulic cylinder (303). A transmission belt (301) is fixedly connected to the top of the upper support frame (302). The polishing assembly (4) includes an upper side seat (401) fixedly mounted on an upper platform (101). An upper lifting hydraulic cylinder (403) is fixedly connected to the inner wall of the upper side seat (401). An upper slide (402) is fixedly connected to one end of the upper lifting hydraulic cylinder (403). A polishing motor (405) is fixedly connected to one end of the upper slide (402). A polishing disc (406) is fixedly connected to the output shaft of the polishing motor (405) via a coupling. A fan (404) is fixedly connected to one end of the upper side seat (401).

2. The dust removal and polishing equipment according to claim 1, characterized in that: The outer wall of the material picking door (204) is movably connected to the inner wall of the rear top cover (201) by a pivot pin, and a magnetic block is embedded in the outer wall of the material picking door (204), and the rear top cover (201) and the material picking door (204) are tightly fitted together by the magnetic block.

3. The dust removal and polishing equipment according to claim 2, characterized in that: The water tank (202) and the atomizing nozzle (203) are connected by a water pipe, and a booster pump is installed at the connection between the water tank (202) and the water pipe.

4. The dust removal and polishing equipment according to claim 3, characterized in that: The conveying component (3) is disposed inside the built-in slot (104), and the outer wall of the upper support frame (302) is fitted and connected to the inner wall of the lower base frame (304).

5. The dust removal and polishing equipment according to claim 4, characterized in that: The inner wall of the upper side seat (401) is provided with a limiting groove, the upper lifting hydraulic cylinder (403) is provided on the inner wall of the limiting groove, and the outer wall of the upper slide (402) is slidably connected to the inner wall of the limiting groove.

6. The dust removal and polishing equipment according to claim 5, characterized in that: Polishing paper is fixedly attached to the bottom of the polishing disc (406) by adhesive.

7. The dust removal and polishing equipment according to claim 6, characterized in that: The number of fans (404) is two, and the fans (404) are set at an angle, with the air outlet of the fans (404) facing the lower edge of the polishing disc (406).

8. The dust removal and polishing equipment according to claim 7, characterized in that: There are two upper side seats (401), and the two upper side seats (401) are symmetrically arranged. The upper side seats (401) and the upper platform seat (101) are fixedly connected by bolts.

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