Insulating board cutting dust suction device

Abstract

The utility model discloses an insulation board cutting dust collection device, including splash -proof frame, the splash -proof frame inboard fixed mounting has the processing station, and the processing station inboard is opened the strip cut -out, the board body is set on the processing station upper end, the cutting machine is set in the processing station side end, cutting assembly, cutting assembly sets up in the processing station outside, dust collection subassembly, dust collection subassembly sets up in the processing station side end, wherein, cutting assembly is used to cutting to the board body, dust collection subassembly is used to the waste chip that cutting machine cuted the board body produced absorption. When needing to slit the board body of processing station upper end, through servo motor drive screw rod rotation, and the screw rod rotation will drive the outside screw thread connection screw connector left and right movement to slit the board body of processing station upper end.

Description

Technical Field

[0001] This utility model relates to the field of insulating board processing technology, specifically to an insulating board cutting and dust collection device. Background Technology

[0002] Insulating boards (such as epoxy resin boards) are important electrical insulation materials, widely used in power equipment, electronic components, and industrial control. Cutting is an indispensable key process in the processing of insulating boards; however, traditional insulating board cutting processes have the following technical problems:

[0003] 1. Severe dust pollution: A large number of fine dust particles are generated during the cutting of insulating materials. These dust particles not only pollute the working environment, but long-term inhalation can also damage the respiratory system of operators. Studies have shown that particles with a diameter of less than 10μm account for more than 60% of the dust in insulating materials, which are very easy to be suspended and diffused in the air.

[0004] 2. Risk of static electricity buildup: The insulating material itself has high resistance characteristics, and the dust generated during cutting is prone to carrying static charge. Test data shows that the static voltage of the dust during the cutting process can reach 5-15kV, which poses a risk of ignition and explosion and interference with electronic equipment.

[0005] 3. Insufficient automation: Conventional cutting equipment requires frequent manual adjustment of the dust suction port position, which affects processing efficiency (increasing the time per operation by 30-40%) and makes it difficult to ensure consistent dust suction effect.

[0006] To address the aforementioned issues, we have implemented an innovative design based on the existing structure of the insulating board cutting dust collection device. Utility Model Content

[0007] The purpose of this invention is to provide a dust collection device for cutting insulating boards, so as to solve the problems of serious dust pollution, static electricity accumulation risk, and insufficient automation of existing cutting devices mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: an insulating board cutting and dust collection device, comprising a splash guard, a processing table fixedly installed on the inner side of the splash guard, and a strip-shaped cutting groove formed on the inner side of the processing table; a board body disposed on the upper end of the processing table; a cutting machine disposed on the side end of the processing table; a cutting assembly disposed on the outer side of the processing table; and a dust collection assembly disposed on the side end of the processing table; wherein, the cutting assembly is used to cut the board body; and the dust collection assembly is used to absorb the waste chips generated by the cutting machine during the cutting of the board body.

[0009] Preferably, the cutting assembly includes a hydraulic rod and a positioning block. The hydraulic rod is fixedly installed on the top of the splash guard frame, and the output end of the hydraulic rod is fixedly connected to the positioning block. The positioning blocks are distributed in two sets symmetrically about the midpoint of the plate.

[0010] Preferably, the cutting assembly further includes a servo motor, a threaded rod, and a threaded connector. The servo motor is fixedly installed inside the splash guard frame, and the output end of the servo motor is fixedly connected to the threaded rod. The threaded rod is threadedly connected to the outer side of the threaded connector, and the threaded connector is connected to the bottom cutting machine.

[0011] Preferably, the cutting assembly further includes a guide groove and a guide block. The guide groove is formed inside the splash guard frame, and the guide block is slidably connected to the inside of the guide groove. The bottom of the guide block is connected to a threaded connector.

[0012] Preferably, the dust collection assembly includes a support plate, a drive motor, and a first gear. The support plate is fixedly installed inside the splash guard frame, and the drive motor is fixedly connected to the bottom of the support plate. The first gear is fixedly connected to the output end of the drive motor, and the first gear is viewed from above as a half-tooth structure.

[0013] Preferably, the vacuuming assembly further includes a second gear, a concentric shaft, a vacuum cleaner, and a spiral spring. The second gear is meshed with the outside of the first gear, and the concentric shaft is fixedly connected to the inside of the second gear. The concentric shaft is rotatably connected to the inside of the support plate, and the vacuum cleaner is fixedly connected to the top of the concentric shaft. The vacuum cleaner is initially set at an angle of 45°, and a spiral spring connects the vacuum cleaner to the support plate.

[0014] Preferably, the dust collection assembly further includes a dust collection pipe and a waste collection trough. The waste collection trough is located at the bottom of the splash guard and is connected to the vacuum cleaner through the dust collection pipe. The dust collection pipe is made of an anti-static material.

[0015] Compared with the prior art, the beneficial effect of this utility model is that the insulating board cutting and dust collection device is equipped with:

[0016] 1. Positioning structure: This structure can quickly clamp the plate at the top of the processing table through hydraulic rods and symmetrically distributed positioning blocks, thereby preventing the plate from shifting position when cutting the plate.

[0017] 2. Cutting structure: When the plate on the upper part of the processing table needs to be cut, the servo motor drives the threaded rod to rotate. The rotation of the threaded rod will drive the threaded connector on the outer thread to move left and right, thereby driving the cutting machine to move left and right along the inner side of the strip groove to cut the plate on the upper part of the processing table.

[0018] 3. Dust Collection Structure: This structure places the waste collection trough at the bottom of the processing table. During the cutting of the board, most of the waste generated falls into the trough for collection. When the cutting machine slits the board, the drive motor operates, and its output drives the first gear of the half-gear to rotate. When the first gear meshes with the second gear, the second gear drives the dust collector at the top of the concentric shaft to rotate forward. When the first gear separates from the second gear, the dust collector at the top of the concentric shaft resets due to the spring force of the spiral spring. Through the reciprocating operation of this structure, the dust collector swings back and forth, expanding the dust collection range and ensuring that dust generated at the cutting point is captured immediately. The waste collected by the dust collector is transported through the dust collection pipe to the inside of the waste collection trough, facilitating subsequent waste cleaning. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the overall bottom view of the present invention;

[0021] Figure 3 This is a schematic diagram of the separation structure between the processing table and the plate body of this utility model;

[0022] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0023] Figure 5 This is a three-dimensional structural diagram of the dust collection component of this utility model;

[0024] Figure 6 This is a schematic diagram of the connection structure between the first gear and the second gear of this utility model.

[0025] In the diagram: 1. Splash guard frame; 2. Processing table; 3. Strip grooving; 4. Plate body; 5. Cutting machine; 6. Cutting assembly; 601. Hydraulic rod; 602. Positioning block; 603. Servo motor; 604. Threaded rod; 605. Threaded connector; 606. Guide groove; 607. Guide block; 8. Dust collection assembly; 801. Support plate; 802. Drive motor; 803. First gear; 804. Second gear; 805. Concentric shaft; 806. Vacuum cleaner; 807. Scroll spring; 808. Dust collection pipe; 809. Waste collection trough. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6 This utility model provides a technical solution: an insulating board cutting and dust collection device, comprising:

[0028] Example 1: As Figures 1-4 The present invention provides a technical solution for cutting and dust collection of insulating boards, comprising: a splash guard 1, a processing table 2 fixedly installed on the inner side of the splash guard 1, and a strip-shaped cutting groove 3 formed on the inner side of the processing table 2; a board body 4 disposed on the upper end of the processing table 2; a cutting machine 5 disposed on the side end of the processing table 2; a cutting assembly 6 disposed on the outer side of the processing table 2; and a dust collection assembly 8 disposed on the side end of the processing table 2. The cutting assembly 6 is used to cut the board body 4; and the dust collection assembly 8 is used to absorb the waste generated by the cutting machine 5 during the cutting of the board body 4.

[0029] The cutting assembly 6 includes a hydraulic rod 601 and a positioning block 602. The hydraulic rod 601 is fixedly installed on the top of the splash guard 1, and the output end of the hydraulic rod 601 is fixedly connected to the positioning block 602. The positioning blocks 602 are symmetrically distributed in two sets about the midpoint of the plate 4. The cutting assembly 6 also includes a servo motor 603, a threaded rod 604, and a threaded connector 605. The servo motor 603 is fixedly installed inside the splash guard 1, and the output end of the servo motor 603 is fixedly connected to the threaded rod 604. The threaded rod 604 is threadedly connected to the outer side of the threaded connector 605, and the threaded connector 605 is connected to the bottom cutting machine 5. The cutting assembly 6 also includes a guide groove 606 and a guide block 607. The guide groove 606 is opened inside the splash guard 1, and the guide block 607 is slidably connected to the inner side of the guide groove 606. The bottom of the guide block 607 is connected to the threaded connector 605.

[0030] This structure can quickly clamp the plate 4 at the upper end of the processing table 2 through the hydraulic rod 601 and the symmetrically distributed positioning blocks 602, thereby preventing the plate 4 from shifting position when it is being cut. When it is necessary to cut the plate 4 at the upper end of the processing table 2, the threaded rod 604 is driven to rotate by the servo motor 603. The rotation of the threaded rod 604 will drive the threaded connector 605 with the outer thread to move left and right, thereby driving the cutting machine 5 to move left and right along the inner side of the strip groove 3 to cut the plate 4 at the upper end of the processing table 2.

[0031] Example 2: Figures 1-2 , Figures 5-6 The present invention provides a technical solution for cutting and vacuuming insulating boards: a vacuuming assembly 8 comprising a support plate 801, a drive motor 802, and a first gear 803. The support plate 801 is fixedly installed inside the splash-proof frame 1, and the drive motor 802 is fixedly connected to the bottom of the support plate 801. The first gear 803 is fixedly connected to the output end of the drive motor 802, and the first gear 803 is viewed from above as a half-tooth structure. The vacuuming assembly 8 also includes a second gear 804, a concentric shaft 805, a vacuum cleaner 806, and a spiral spring 807. The second gear 804 is meshed with the first gear. A concentric shaft 805 is fixedly connected to the outside of the second gear 804 and the inside of the second gear 803. The concentric shaft 805 is rotatably connected to the inside of the support plate 801, and a vacuum cleaner 806 is fixedly connected to the top of the concentric shaft 805. The vacuum cleaner 806 is initially set at an angle of 45°. A spiral spring 807 is connected between the vacuum cleaner 806 and the support plate 801. The vacuum assembly 8 also includes a vacuum pipe 808 and a waste collection tank 809. The waste collection tank 809 is located at the bottom of the splash guard 1 and is connected to the vacuum cleaner 806 through the vacuum pipe 808. The vacuum pipe 808 is made of antistatic material.

[0032] This structure, by placing the waste collection trough 809 at the lower end of the processing table 2, ensures that most of the waste generated during the cutting of the plate 4 will fall into the waste collection trough 809 for collection. When the cutting machine 5 cuts the plate 4, the drive motor 802 is activated, and its output drives the first gear 803 (half-gear teeth) to rotate. When the teeth of the first gear 803 mesh with the second gear 804, the second gear 804 drives the vacuum cleaner 8 on top of the concentric shaft 805. 06 rotates in the forward direction. When the tooth surface of the first gear 803 separates from the second gear 804, the vacuum cleaner 806 at the top of the concentric shaft 805 will be reset by the elastic force of the spiral spring 807. Through the reciprocating operation of the above structure, the running vacuum cleaner 806 swings back and forth, expanding the vacuuming range and ensuring that the dust generated at the cutting point is captured in time. The waste collected by the vacuum cleaner 806 will be transported to the inside of the waste collection tank 809 through the vacuum pipe 808, which facilitates the subsequent waste cleaning work.

[0033] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust extraction device for cutting insulating boards, characterized in that, include: A splash guard (1) is provided, and a processing table (2) is fixedly installed on the inner side of the splash guard (1), and a strip groove (3) is provided on the inner side of the processing table (2); Plate (4), said plate (4) is set on the upper end of the processing table (2); A cutting machine (5) is installed on the side of the processing table (2); A cutting assembly (6) is disposed outside the processing table (2); A dust collection assembly (8) is disposed on the side of the processing table (2); wherein, The cutting assembly (6) is used to cut the plate (4); The dust collection component (8) is used to absorb the waste generated by the cutting machine (5) when cutting the plate (4).

2. The insulating board cutting and dust collection device according to claim 1, characterized in that: The cutting assembly (6) includes a hydraulic rod (601) and a positioning block (602). The hydraulic rod (601) is fixedly installed on the top of the splash guard (1), and the output end of the hydraulic rod (601) is fixedly connected to the positioning block (602). The positioning blocks (602) are distributed symmetrically about the midpoint of the plate (4) in two sets.

3. The insulating board cutting and dust collection device according to claim 2, characterized in that: The cutting assembly (6) also includes a servo motor (603), a threaded rod (604), and a threaded connector (605). The servo motor (603) is fixedly installed inside the splash guard (1), and the output end of the servo motor (603) is fixedly connected to the threaded rod (604). The threaded rod (604) is threadedly connected to the outside of the threaded connector (605), and the threaded connector (605) is connected to the bottom cutting machine (5).

4. The insulating board cutting dust collection device according to claim 3, characterized in that: The cutting assembly (6) further includes a guide groove (606) and a guide block (607). The guide groove (606) is opened inside the splash-proof frame (1), and the guide block (607) is slidably connected to the inside of the guide groove (606). The bottom of the guide block (607) is connected to the threaded connector (605).

5. The dust extraction device for cutting insulating boards according to claim 1, characterized in that: The dust collection assembly (8) includes a support plate (801), a drive motor (802), and a first gear (803). The support plate (801) is fixedly installed inside the splash guard (1), and the drive motor (802) is fixedly connected to the bottom of the support plate (801). The first gear (803) is fixedly connected to the output end of the drive motor (802), and the first gear (803) is viewed from above as a half-tooth structure.

6. The insulating board cutting dust collection device according to claim 5, characterized in that: The vacuuming assembly (8) further includes a second gear (804), a concentric shaft (805), a vacuum cleaner (806), and a spiral spring (807). The second gear (804) is meshed with the outside of the first gear (803), and the concentric shaft (805) is fixedly connected to the inside of the second gear (804). The concentric shaft (805) is rotatably connected to the inside of the support plate (801), and the vacuum cleaner (806) is fixedly connected to the top of the concentric shaft (805). The vacuum cleaner (806) is initially set at an angle of 45°. A spiral spring (807) is connected between the vacuum cleaner (806) and the support plate (801).

7. The insulating board cutting and dust collection device according to claim 6, characterized in that: The dust collection assembly (8) also includes a dust collection pipe (808) and a waste collection trough (809). The waste collection trough (809) is located at the bottom of the splash guard (1) and is connected to the vacuum cleaner (806) through the dust collection pipe (808). The dust collection pipe (808) is made of antistatic material.

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