Automatic bamboo curtain impregnation system

Abstract

The utility model provides a kind of bamboo curtain automatic impregnation system, including feed arrangement and discharge device along transverse distribution, transfer device and feeding device being arranged in the longitudinal two sides of feed arrangement, be equipped with impregnation pool between transfer device and discharge device, and impregnation device. Feeding device includes link mechanism, link mechanism includes the seat body with feed arrangement along longitudinal collinear arrangement and the rotatable connection of the bearing bracket with seat body. Bearing bracket can be rotated upward to by from top to bottom to feed arrangement inclination, for guiding impregnation cage to be transferred to feed arrangement. Transfer device is used to transfer impregnation cage on feed arrangement to grab station. Impregnation device can be moved to grab station and can grab impregnation cage, and with impregnation cage moves to impregnation pool, impregnation device can be lifted to drive impregnation cage to realize impregnation to go in and out impregnation pool. Impregnation device can with impregnation cage moves to discharge device. Discharge device is communicated with feeding device to be able to transport impregnation cage to feeding device.

Description

Technical Field

[0001] This utility model relates to the field of bamboo curtain impregnation technology, and in particular to an automatic bamboo curtain impregnation system. Background Technology

[0002] Bamboo curtain board is made from moso bamboo, which is abundant in my country. The bamboo is split in the tangential direction and processed into bamboo curtains as the constituent units. The bamboo is pre-condensed and the moisture content is reduced under low temperature conditions. Long and short bamboo curtains are cross-layered in a symmetrical manner to form the core layer. Bamboo mats or wood veneer are used as the surface layer. The boards are hot-pressed under certain temperature and pressure conditions to form a board with excellent physical and mechanical properties.

[0003] The production of bamboo curtain panels usually requires impregnating the bamboo curtains with glue. Existing bamboo curtain panel glue impregnation production lines are inefficient overall, have low utilization of empty cages, cannot form a production line cycle, and involve too much manual labor, which affects the impregnation effect and efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic bamboo curtain impregnation system. This automatic bamboo curtain impregnation system can form a conveyor line for cyclically conveying the glue cage, thus forming a cyclic production line for bamboo curtain impregnation, improving the utilization rate of empty cages and production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] According to one aspect of this application, this application provides an automatic bamboo curtain impregnation system, comprising: a feeding device and a discharging device distributed laterally, a transfer device and a feeding device arranged on both sides of the longitudinal direction of the feeding device, an impregnation tank disposed between the transfer device and the discharging device, and an impregnation device.

[0007] The feeding device includes a connecting mechanism, which includes a base and a support frame. The base and the feeding device are arranged colinearly along the longitudinal direction. One end of the support frame is rotatably connected to the base. The support frame can rotate upward to tilt from top to bottom toward the feeding device to guide the dipped cage to be transferred onto the feeding device.

[0008] The transfer device is used to transfer the dip cage on the feeding device to the gripping station, which is located on the outer side of the dip tank in the longitudinal direction.

[0009] The dip-coating device can move to the gripping station and grip the dip-coating cage, and move the dip-coating cage to the dip-coating tank. The dip-coating device can be raised and lowered to lower the dip-coating cage to the dip-coating tank or raised to lift out of the dip-coating tank. The dip-coating device can move the dip-coating cage to the discharge device.

[0010] The discharge device is connected to the feeding device, and the discharge device can transport the dipped cage to the feeding device.

[0011] In some embodiments, the feeding device includes a conveying mechanism for laterally conveying the impregnation cage; the conveying mechanism extends laterally and at least covers the feeding device and the discharging device;

[0012] The feeding mechanism has a receiving position with a top opening and a side opening facing the feeding device;

[0013] The base is longitudinally spaced between the conveying mechanism and the feeding device; the support frame can rotate downward relative to the base to be accommodated in the receiving position of the conveying mechanism, and the top of the support frame is not higher than the top of the conveying mechanism; or, the support frame can rotate upward relative to the base to guide the dipped cage to slide onto the feeding device.

[0014] The connecting mechanism also includes a driving component, the output end of which is rotatably connected to the end of the support frame away from the base, and the driving component is used to drive the support frame to rotate.

[0015] In some embodiments, the material conveying mechanism includes a frame and a plurality of conveying rollers. The frame extends laterally, with one end extending to the lateral outer side of the feeding device and the other end extending to the lateral outer side of the discharging device. The plurality of conveying rollers are distributed laterally at intervals on the top of the frame, and each conveying roller extends longitudinally. Both ends of each conveying roller are rotatably connected to the frame.

[0016] At least two of the conveyor rollers and the frame enclose the receiving position; the frame is used to support the support frame, the top of the support frame not being higher than the top of the conveyor rollers.

[0017] In some embodiments, the feeding device further includes a cage tilting mechanism, which includes a hinge seat and a cage tilting frame. The hinge seat is longitudinally spaced between the discharging device and the conveying mechanism. One end of the cage tilting frame is rotatably connected to the hinge seat. The cage tilting frame is used to receive the dipped cage on the discharging device and drive the dipped cage to rotate so as to tilt the dipped cage onto the conveying mechanism.

[0018] The cage tilting mechanism also includes a power component, the output end of which is rotatably connected to the end of the cage tilting frame away from the hinge seat, and the power component is used to drive the cage tilting frame to rotate.

[0019] In some embodiments, the transfer device includes a vertical cage mechanism and a moving mechanism. The moving mechanism includes a guide and a moving member. The guide extends laterally and covers at least the feeding device and the discharging device. The vertical cage mechanism is movably disposed on the guide, and the moving member is disposed between the vertical cage mechanism and the guide. The moving member is used to drive the vertical cage mechanism to move so that the vertical cage mechanism can move laterally to the feeding station or the gripping station. The feeding station is located longitudinally outside the feeding device. The vertical cage mechanism is used to carry the dip-coating cage.

[0020] In some embodiments, the vertical cage mechanism includes a movable seat and a vertical cage frame. The movable seat is movably disposed on the guide member. The vertical cage frame is rotatably connected to the end of the movable seat away from the feeding device. The vertical cage frame is used to support the dipped cage and can drive the dipped cage to rotate and erect the dipped cage.

[0021] The vertical cage mechanism also includes a rotating component disposed on the movable seat. The output end of the rotating component is rotatably connected to the end of the vertical cage frame that is opposite to the end connected to the movable seat. The rotating component is used to drive the vertical cage frame to rotate.

[0022] In some embodiments, the vertical cage includes a connecting beam, two vertical beams and two horizontal beams. The connecting beam extends laterally, and its two ends are rotatably connected to the movable seat. The two vertical beams are connected to the connecting beam at a distance from each other in the horizontal direction, and the two horizontal beams are connected to the connecting beam at a distance from each other in the horizontal direction. The two vertical beams and the two horizontal beams are arranged in a one-to-one correspondence, and any two of the vertical beams, the horizontal beams and the connecting beams are perpendicular to each other.

[0023] The vertical cage frame also includes a stop bar, which is provided on the two horizontal beams. The stop bar, the horizontal beams and the vertical beams enclose a limiting space, which is used to accommodate and limit the dipped cage.

[0024] The cage mechanism also includes a plurality of guide rollers, which are longitudinally spaced and rotatably mounted on the movable seat, and the guide rollers extend laterally.

[0025] In some embodiments, the automatic bamboo curtain impregnation system includes a gantry frame, which is arranged coaxially with the discharge device in the longitudinal direction; the gantry frame has a receiving cavity that opens longitudinally toward the discharge device and laterally toward the feeding device, with one adjacent end of the discharge device and the transfer device extending into the receiving cavity; the impregnation device is movably mounted on the gantry frame;

[0026] The impregnation device includes a mobile trolley, a lifting assembly, and a gripping assembly. The mobile trolley is movably mounted on the gantry frame. The lifting assembly is mounted on the mobile trolley. The gripping assembly is located below the mobile trolley and is connected and fixed to the lifting assembly. The gripping assembly is used to grip the impregnation cage, and the lifting assembly is used to drive the gripping assembly to rise and fall.

[0027] In some embodiments, the automatic bamboo curtain impregnation system further includes a guide channel, the top of which is open and the side facing the impregnation tank is open, and the discharge device is disposed in the guide channel; the guide channel and the impregnation tank are distributed longitudinally and communicate with each other;

[0028] The bottom wall of the guide channel slopes downward toward the impregnation tank; the two side walls of the guide channel, which are distributed laterally, slope downward toward each other.

[0029] In some embodiments, both the feeding device and the discharging device include at least one conveyor frame, at least two conveyor belts, and at least one transmission member. At least two conveyor belts are provided on each conveyor frame at a transverse interval, and the conveyor belts are wound around the conveyor frame in the longitudinal direction. The transmission member is driven to connect with the conveyor belts, and the transmission member is used to drive the conveyor belts to rotate around the conveyor frame, thereby driving the impregnation cage to move in the longitudinal direction.

[0030] As can be seen from the above technical solution, this utility model has at least the following advantages and positive effects:

[0031] In this application, the resin-impregnating cage containing bamboo curtains can be transferred to the feeding device via the connecting mechanism of the feeding device. Then, the feeding device longitudinally conveys the resin-impregnating cage containing bamboo curtains to a location near the transfer device. The transfer device then transfers the resin-impregnating cage containing bamboo curtains to the gripping station. Simultaneously, the resin-impregnating device can move above the gripping station and grip the resin-impregnating cage, moving it to the resin-impregnating tank. The automatic resin-impregnating operation of the bamboo curtains in the resin-impregnating cage is achieved through a lifting action. After the resin-impregnating operation is completed, the resin-impregnating device can move the resin-impregnating cage to the discharging device. The discharging device then longitudinally conveys the resin-impregnated cage containing bamboo curtains back to the feeding device. After a subsequent material replacement operation, the above steps are repeated to achieve the resin-impregnating operation of the replaced bamboo curtains.

[0032] In other words, the feeding device, infeeding device, transfer device, dipping device and discharging device of this application can together form a circular conveyor line structure, which can realize the dipping operation of bamboo curtains, and at the same time realize the rotation of the dipping cage, improve the utilization efficiency of the dipping cage, and form a circular production line for dipping bamboo curtains, thereby improving production efficiency, reducing manual intervention and saving manpower. Attached Figure Description

[0033] Figure 1 This is a three-dimensional structural diagram of the automatic bamboo curtain impregnation system in this embodiment.

[0034] Figure 2 This is a top view of the automatic bamboo curtain impregnation system in this embodiment.

[0035] Figure 3 This is a schematic diagram of the feeding device in this embodiment.

[0036] Figure 4 This is a schematic diagram of the transfer device in this embodiment.

[0037] Figure 5 This is a partial structural schematic diagram of the automatic bamboo curtain impregnation system in this embodiment.

[0038] The annotations in the attached figures are explained as follows:

[0039] 100. Impregnation cage;

[0040] 1. Feeding device; 2. Discharging device; 3. Loading device; 31. Connecting mechanism; 311. Seat; 312. Bearing frame; 313. Driving component; 32. Conveying mechanism; 321. Frame; 322. Conveying roller; 33. Tilting cage mechanism; 331. Hinge seat; 332. Tilting cage frame; 3321. Fixed beam; 3322. Column; 3323. Bearing beam; 333. Power component; 4. Transfer device; 41. Cage erecting mechanism; 411. Moving seat; 412. Cage erecting frame; 4121. Connecting beam; 4122. Vertical beam; 4123. Horizontal beam; 413. Rotating component; 414. Guide roller; 421. Guide component; 422. Moving component; 5. Dipping tank; 6. Dipping device; 61. Moving trolley; 62. Lifting assembly; 63. Gripping assembly; 7. Gantry frame; 8. Glue guide trough. Detailed Implementation

[0041] Typical embodiments embodying the features and advantages of this utility model will be described in detail in the following description. It should be understood that this utility model can have various variations in different embodiments, all of which do not depart from the scope of this utility model, and the descriptions and illustrations therein are for illustrative purposes only and not intended to limit this utility model.

[0042] In the description of this application, it should be understood that, in the embodiments shown in the accompanying drawings, the indications of direction or positional relationships (such as up, down, left, right, front, and back) are merely for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. These descriptions are appropriate when these elements are in the positions shown in the accompanying drawings. If the description of the positions of these elements changes, these directional indications also change accordingly.

[0043] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0044] This application provides an automatic bamboo curtain impregnation system for realizing the impregnation operation of bamboo curtains.

[0045] The following detailed description, in conjunction with the accompanying drawings, provides specific embodiments of the automatic bamboo curtain impregnation system of this application.

[0046] Figure 1 This is a three-dimensional structural diagram of the automatic bamboo curtain impregnation system in this embodiment. Figure 2 This is a top view of the automatic bamboo curtain impregnation system in this embodiment.

[0047] refer to Figure 1 and Figure 2 The automatic bamboo curtain impregnation system includes a feeding device 1 and a discharging device 2 distributed laterally, a transfer device 4 and a loading device 3 arranged on the two outer sides of the feeding device 1 in the longitudinal direction, an impregnation tank 5 disposed between the transfer device 4 and the discharging device 2, and an impregnation device 6. The loading device 3 includes a connecting mechanism 31, which includes a base 311 and a support frame 312. The base 311 is arranged collinearly with the feeding device 1 in the longitudinal direction. One end of the support frame 312 is rotatably connected to the base 311, and the support frame 312 can rotate upward to tilt downward toward the feeding device 1 to guide the impregnation cage 100 to be transferred onto the feeding device 1. The transfer device 4 is used to transfer the impregnation cage 100 on the feeding device 1 to the gripping station, which is located on the outer side of the impregnation tank 5 in the longitudinal direction. The dipping device 6 can move to the gripping station and grip the dipping cage 100, moving it to the dipping tank 5. The dipping device 6 can be raised and lowered to lower the dipping cage 100 into the dipping tank 5 or raised to lift it out of the dipping tank 5. The dipping device 6 can also move the dipping cage 100 to the discharge device 2. The discharge device 2 is connected to the feeding device 3, and can transport the dipping cage 100 to the feeding device 3.

[0048] In practical application, the sizing cage 100 containing bamboo curtains can be transferred to the feeding device 1 via the connecting mechanism 31 of the feeding device 3. Then, the feeding device 1 longitudinally conveys the sizing cage 100 containing bamboo curtains to a location near the transfer device 4. The transfer device 4 then transfers the sizing cage 100 containing bamboo curtains to the gripping station. Simultaneously, the sizing device 6 can move above the gripping station and grip the sizing cage 100, moving it to the sizing tank 5. The bamboo curtains inside the sizing cage 100 are automatically sizing through a lifting action. After the sizing is completed, the sizing device 6 can move the sizing cage 100 to the discharging device 2. The discharging device 2 then longitudinally conveys the sizing cage 100 containing bamboo curtains to the feeding device 3. After subsequent material replacement operations, the above steps are repeated to perform the sizing operation on the replaced bamboo curtains.

[0049] That is, the feeding device 3, the infeeding device 1, the transfer device 4, the dipping device 6 and the discharging device 2 of this application can together form a ring conveyor line structure, which can realize the dipping operation of bamboo curtains and realize the rotation of the dipping cage 100, thereby improving the utilization efficiency of the dipping cage 100 and forming a circular production line for dipping bamboo curtains, which improves production efficiency, reduces manual intervention and saves manpower.

[0050] It should be noted that, as mentioned above, "longitudinal" refers to the length direction of the feeding device 1 (discharging device 2), and "lateral" refers to the width direction of the feeding device 1 (discharging device 2), and the same applies below.

[0051] refer to Figure 1 and Figure 2 The feeding device 1 and the discharging device 2 are arranged laterally at intervals on the support surface and are respectively connected and fixed to the support surface. The support surface in this paper can be the ground or the top plane of another platform. Both the feeding device 1 and the discharging device 2 can be connected and fixed to the support surface using fasteners to improve the stability of the feeding device 1 and the discharging device 2.

[0052] Both the feeding device 1 and the discharging device 2 are used for longitudinally conveying the dip-coating cage 100, and the feeding device 1 and the discharging device 2 convey the dip-coating cage 100 in opposite directions. It should be noted that the dip-coating cage 100 on the feeding device 1 is in an inverted state, in which case the length of the dip-coating cage 100 extends longitudinally. The dip-coating cage 100 on the discharging device 2 is in an upright state, in which case the length of the dip-coating cage 100 extends vertically.

[0053] Exemplarily, both the feeding device 1 and the discharging device 2 may include at least one conveyor frame, at least two conveyor belts, and at least one transmission component. The conveyor frame extends longitudinally and is fixed to a support surface. At least two conveyor belts are spaced laterally on each conveyor frame, and each conveyor belt is wound longitudinally around the conveyor frame. The tops of all the conveyor belts on the conveyor frame are flush to collectively support the impregnation cage 100. The transmission component is driven by the conveyor belts and drives the conveyor belts to rotate around the conveyor frame, thereby moving the impregnation cage 100 longitudinally. During this process, the impregnation cage 100 remains stationary relative to the conveyor belts. Specifically, the transmission component is fixed to the conveyor frame and can be connected to the conveyor belts via gears.

[0054] In other embodiments, the feeding device 1 and the discharging device 2 may also employ roller conveying, meaning that both the feeding device 1 and the discharging device 2 may include at least one conveyor frame, multiple rollers, and at least one transmission component. The conveyor frame extends longitudinally, and multiple rollers are arranged longitudinally at intervals on each conveyor frame. Each roller extends laterally, and its two lateral ends are rotatably connected to the conveyor frame. The tops of all rollers on the conveyor frame are flush with each other and extend upwards beyond the conveyor frame. The rollers support the impregnation cage 100, and the rotation of the rollers relative to the conveyor frame enables longitudinal movement of the impregnation cage 100. At least one roller on the conveyor frame is driven to rotate by the transmission component.

[0055] In other embodiments, the structures of the feeding device 1 and the discharging device 2 may also be different, and the feeding device 1 and the discharging device 2 may also adopt other arbitrary structures to achieve longitudinal conveying of the impregnation cage 100.

[0056] refer to Figure 1 and Figure 2 The feeding device 3 is located longitudinally outside the feeding device 1 and is connected to the discharging device 2. The discharging device 2 can transport the impregnation cage 100 to the feeding device 3. That is, the feeding device 3 can receive the impregnation cage 100 transported by the discharging device 2 and transfer the impregnation cage 100 to the feeding device 1, thereby achieving the purpose of connecting the feeding device 1 and the discharging device 2, which helps to make the automatic bamboo curtain impregnation system form a circular production line.

[0057] Figure 3 This is a schematic diagram of the feeding device 3 in this embodiment.

[0058] refer to Figures 1-3 The feeding device 3 includes a connecting mechanism 31 and a conveying mechanism 32.

[0059] The conveying mechanism 32 is used for transversely conveying the impregnation cage 100. The conveying mechanism 32 extends transversely and at least covers the feeding device 1 and the discharging device 2. This design allows the conveying mechanism 32 to smoothly receive the impregnation cage 100 conveyed longitudinally by the discharging device 2 and to transversely convey the impregnation cage 100 to a location colinearly distributed with the feeding device 1 in the longitudinal direction, so that the impregnation cage 100 can be smoothly transferred to the longitudinally extending feeding device 1. Specifically, one transverse end of the conveying mechanism 32 is flush with or extends beyond the transverse outer side of the feeding device 1, and the other end of the conveying mechanism 32 is flush with or extends beyond the transverse outer side of the discharging device 2.

[0060] The material conveying mechanism 32 has a receiving position with a top opening and an opening on one side facing the feeding device 1. This receiving position is used to receive the connecting mechanism 31.

[0061] Specifically, the conveying mechanism 32 includes a frame 321 and a plurality of conveying rollers 322. The frame 321 extends laterally. One end of the frame 321 extends to the lateral outer side of the feeding device 1, and the other end extends to the lateral outer side of the discharging device 2. The plurality of conveying rollers 322 are distributed laterally at intervals on the top of the frame 321, and each conveying roller 322 extends longitudinally, with both ends of each conveying roller 322 rotatably connected to the frame 321. The tops of all the conveying rollers 322 are flush with and extend upward beyond the top of the frame 321. The conveying rollers 322 are used to support the impregnation cage 100, and during the rotation of the conveying rollers 322 relative to the frame 321, the impregnation cage 100 can be moved laterally. At least two conveying rollers 322 and the frame 321 enclose a receiving position.

[0062] The material conveying mechanism 32 also includes at least one motor, which is driven by at least one conveying roller 322 to drive the conveying roller 322 to rotate. The motor can be fixed on the frame 321 or on the support surface.

[0063] refer to Figures 1-3 The connecting mechanism 31 includes a base 311 and a support frame 312.

[0064] The base 311 and the feeding device 1 are arranged collinearly along the longitudinal direction, and the base 311 is fixed to the support surface. Specifically, the base 311 is spaced longitudinally between the conveying mechanism 32 and the feeding device 1. The base 311 can be fixed to the support surface with fasteners.

[0065] One end of the support frame 312 is rotatably connected to the base 311. The support frame 312 can rotate upwards to tilt downwards towards the feeding device 1 to guide the transfer of the impregnation cage 100 onto the feeding device 1. Alternatively, the support frame 312 can rotate downwards to extend longitudinally. In this case, the design of longitudinal spacing between the base 311 and the conveying mechanism 32 and the feeding device 1 can avoid interference during the rotation of the support frame 312 relative to the base 311, thereby improving the smoothness of the rotation of the support frame 312.

[0066] Specifically, the support frame 312 can rotate downward relative to the base 311 to be accommodated within the receiving position of the conveying mechanism 32. At this time, the support frame 312 extends longitudinally, and the frame 321 can support the support frame 312. This design can increase the stability of the support frame 312. The top of the support frame 312 is not higher than the top of the conveying mechanism 32, that is, the top of the support frame 312 is not higher than the top of the conveying roller 322. This design can avoid interfering with the transverse conveying action of the conveying mechanism 32 of the dip-coating cage 100, ensuring that the dip-coating cage 100 can be smoothly conveyed to the position above the support frame 312 under the action of the conveying mechanism 32, that is, so that the dip-coating cage 100 and the feeding device 1 are distributed longitudinally. Then, by rotating the support frame 312 upward relative to the seat 311, the dipping cage 100 is driven to rotate, so that the dipping cage 100 is separated from the conveying mechanism 32. At this time, the support frame 312 carries the dipping cage 100, and the support frame 312 after rotating upward tilts from top to bottom toward the feeding device 1, which can also play a certain guiding role in the movement of the dipping cage 100 toward the feeding device 1.

[0067] Exemplarily, the support frame 312 includes a frame body, two conveyor belts, and an output component. One end of the frame body is rotatably connected to the base body 311 via a pivot shaft extending laterally. The two conveyor belts are spaced laterally on the frame body, each belt winding around the frame body along its length, with their tops flush to jointly support the impregnation cage 100. The output component is driven by the conveyor belts, driving them to rotate around the frame body and move the impregnation cage 100 longitudinally toward the feeding device 1. This improves the stability of the impregnation cage 100's movement. During this process, the impregnation cage 100 remains stationary relative to the conveyor belts. Specifically, the output component is fixed to the frame body and can be engaged with the conveyor belts via gears.

[0068] In this embodiment, the connecting mechanism 31 further includes a driving member 313. The output end of the driving member 313 is rotatably connected to the end of the support frame 312 opposite to the seat 311, and the driving member 313 is used to drive the support frame 312 to rotate. Specifically, the driving member 313 is hinged to the support surface, the driving member 313 is located inside the frame 321, and the output end of the driving member 313 extends into the support frame 312 and is hinged to the support frame 312. The output end of the driving member 313 can extend and retract, and the driving member 313 rotates relative to the support surface and the support frame 312, thereby lifting or pulling the support frame 312 to achieve upward or downward rotation of the support frame 312 relative to the seat 311.

[0069] In this embodiment, the feeding device 3 further includes a cage-tilting mechanism 33. The cage-tilting mechanism 33 includes a hinge seat 331 and a cage-tilting frame 332. The hinge seat 331 is longitudinally spaced between the discharging device 2 and the conveying mechanism 32. One end of the cage-tilting frame 332 is rotatably connected to the hinge seat 331. The cage-tilting frame 332 receives the impregnated cage 100 from the discharging device 2 and rotates the impregnated cage 100 to tilt it onto the conveying mechanism 32. The longitudinally spaced design between the hinge seat 331 and the discharging device 2 and conveying mechanism 32 avoids interference during the rotation of the cage-tilting frame 332 relative to the hinge seat 331, thereby improving the smoothness of the cage-tilting frame 332's rotation.

[0070] Specifically, the inverted cage frame 332 includes a fixed beam 3321, two uprights 3322, and two load-bearing beams 3323. The fixed beam 3321 is rotatably connected to a hinge seat 331 via a hinge shaft extending laterally. The two uprights 3322 are fixed to the fixed beam 3321 at a lateral interval, and the two load-bearing beams 3323 are fixed to the fixed beam 3321 at a lateral interval. Furthermore, the fixed beam 3321 is perpendicular to any two of the uprights 3322 and the load-bearing beams 3323. The distance between the two load-bearing beams 3323 is greater than the lateral dimension of the discharge device 2.

[0071] In practical applications, the inverted cage frame 332 can rotate relative to the hinge seat 331 until the bearing beam 3323 extends longitudinally, while the column 3322 extends vertically. At this time, the inverted cage frame 332 is in an upright state, and the longitudinal end of the discharge device 2 is accommodated in the gap between the two bearing beams 3323. The top of each bearing beam 3323 is not higher than the top of the discharge device 2. This design allows the upright dipped cage 100 to be smoothly transported to the top of the bearing beam 3323 under the action of the discharge device 2, and the dipped cage 100 abuts against the column 3322. Then, by rotating the inverted cage frame 332 relative to the hinge seat 331 until the column 3322 extends longitudinally and the bearing beam 3323 extends vertically, the upright impregnation cage 100 is laid down. At this time, the inverted cage frame 332 is in an inverted state, the bearing beam 3323 is located on the bearing position of the conveying mechanism 32, and the top of the bearing beam 3323 is not higher than the top of the conveying roller 322 of the conveying mechanism 32. In this way, the impregnation cage 100 can be placed on the conveying mechanism 32, so that the conveying roller 322 can contact and support the impregnation cage 100.

[0072] The above steps enable the connection between the discharge device 2 and the conveying mechanism 32, that is, the vertical impregnation cage 100 on the discharge device 2 can be laid down and transferred to the conveying mechanism 32. In other words, the impregnation cage 100 on the conveying mechanism 32 is in a laid-down state, which reduces the height of the impregnation cage 100, making it easier to replace the bamboo curtain inside the impregnation cage 100 later.

[0073] It should be noted that the top of the bearing position mentioned above and the side facing the hinge seat 331 are both open, and it is formed by at least two conveyor rollers 322 and the frame 321.

[0074] The cage tilting mechanism 33 also includes a power component 333. The output end of the power component 333 is rotatably connected to the end of the cage tilting frame 332 away from the hinge seat 331. The power component 333 is used to drive the cage tilting frame 332 to rotate. The power component 333 is hinged to the support surface and is located inside the frame 321. The output end of the power component 333 can extend and retract. At the same time, the power component 333 rotates relative to the support surface and the cage tilting frame 332, thereby lifting or pulling the cage tilting frame 332 to achieve upward or downward rotation of the cage tilting frame 332 relative to the hinge seat 331.

[0075] refer to Figure 1 and Figure 2 In this embodiment, the transfer device 4 is used to transfer the dipped cage 100 on the feeding device 1 to the gripping station, which is located on the longitudinal outer side of the discharging device 2.

[0076] Figure 4 This is a schematic diagram of the transfer device 4 in this embodiment.

[0077] refer to Figure 1 , Figure 2 and Figure 4 The transfer device 4 includes a vertical cage mechanism 41 and a moving mechanism. The moving mechanism comprises a guide member 421 and a moving member 422. The guide member 421 extends laterally and at least covers the feeding device 1 and the discharging device 2. The vertical cage mechanism 41 is movably mounted on the guide member 421, and the moving member 422 is located between the vertical cage mechanism 41 and the guide member 421. The moving member 422 drives the vertical cage mechanism 41 to move laterally to a feeding station or a gripping station. The feeding station is located longitudinally outside the feeding device 1. That is, the feeding station and the feeding device 1 are distributed longitudinally.

[0078] Driven by the moving component 422, the vertical cage mechanism 41 can move laterally to the feeding station, so that the vertical cage mechanism 41 and the feeding device 1 are longitudinally distributed. This allows the dipped cage 100 to be directly conveyed onto the vertical cage mechanism 41 under the action of the feeding device 1. Then, driven by the moving component 422, the vertical cage mechanism 41 can drive the dipped cage 100 to move laterally to the gripping station, so that the dipped cage 100 and the discharging device 2 are longitudinally collinear, facilitating subsequent operation of the dipped cage 100.

[0079] Specifically, the guide member 421 may include multiple guide rails distributed longitudinally at intervals, each guide rail extending laterally, and at least one end of the lateral side of the guide rail is flush with or extends outward beyond the lateral side of the feeding device 1, and the other end of at least one portion of the guide rail is flush with or extends outward beyond the lateral side of the discharging device 2.

[0080] The moving component 422 can consist of a motor and multiple moving wheels. The multiple moving wheels are spaced apart at the bottom of the vertical cage mechanism 41, and each guide rail is in movable engagement with at least one moving wheel. The output end of the motor can be directly connected to at least one moving wheel to directly drive its rotation. Alternatively, the output end of the motor can be indirectly connected to the moving wheel via a gear set.

[0081] In this embodiment, the cage mechanism 41 includes a movable seat 411 and a cage frame 412.

[0082] The movable seat 411 is movably mounted on the guide member 421. Specifically, the motor is fixed on the movable seat 411, and multiple movable wheels are spaced apart at the bottom of the movable seat 411. The motor and the movable wheels cooperate to realize the movement between the movable seat 411 and the multiple guide rails.

[0083] The vertical cage frame 412 and the movable seat 411 are rotatably connected at the end opposite to the feeding device 1. The vertical cage frame 412 is used to support the dipped cage 100. The vertical cage frame 412 can drive the dipped cage 100 to rotate and stand the dipped cage 100 upright.

[0084] Specifically, the vertical cage 412 includes a connecting beam 4121, two vertical beams 4122, and two horizontal beams 4123. The connecting beam 4121 extends laterally, and its two ends are rotatably connected to the movable seat 411. The two vertical beams 4122 are connected laterally to the connecting beam 4121 at intervals, and the two horizontal beams 4123 are connected laterally to the connecting beam 4121 at intervals, with the two vertical beams 4122 and the two horizontal beams 4123 arranged in a one-to-one correspondence. The vertical beams 4122 are located on the side of the horizontal beams 4123 closer to the feeding device 1. Furthermore, any two of the vertical beams 4122, horizontal beams 4123, and connecting beams 4121 are perpendicular to each other.

[0085] In practical applications, the vertical cage frame 412 can rotate relative to the movable seat 411 until the vertical beam 4122 extends longitudinally and the horizontal beam 4123 extends vertically. At this time, the vertical cage mechanism 41 is in an inverted state, and the top of each vertical beam 4122 is flush with the top of the discharge device 2. This design allows the inverted dipped cage 100 to be smoothly conveyed onto the vertical beam 4122 under the action of the feeding device 1, and the dipped cage 100 abuts against the horizontal beam 4123. Then, by rotating the vertical cage frame 4122 relative to the movable seat 411 until the horizontal beam 4123 extends longitudinally and the vertical beam 4122 extends vertically, the inverted dipped cage 100 is driven to stand upright. At this time, the vertical cage mechanism 41 is in an upright state, and the vertical beam 4122 is located on the side of the dipped cage 100 closest to the feeding device 1. That is, the dipped cage 100 on the vertical cage mechanism 41 is in an upright state to facilitate subsequent operations.

[0086] The vertical cage 412 may also include a stop bar, which is set on two horizontal beams 4123. The stop bar, horizontal beams 4123 and vertical beams 4122 enclose a limiting space for accommodating the limiting dipped cage 100. This design can prevent the dipped cage 100 from falling during movement, thereby improving the conveying stability of the dipped cage 100.

[0087] The vertical cage mechanism 41 also includes a rotating member 413 disposed on the movable seat 411. The output end of the rotating member 413 is rotatably connected to the end of the vertical cage frame 412 that is away from the movable seat 411. The rotating member 413 is used to drive the vertical cage frame 412 to rotate.

[0088] The vertical cage mechanism 41 may also include a plurality of guide rollers 414, which are longitudinally spaced and rotatably mounted on the movable seat 411. The guide rollers 414 extend laterally. By rotating the guide rollers 414 relative to the movable seat 411, the dipped cage 100 can be guided to move longitudinally so that the dipped cage 100 can move smoothly onto the vertical cage mechanism 41.

[0089] refer to Figure 1 and Figure 2The glue-dipping tank 5 is located between the transfer device 4 and the discharge device 2. The top of the glue-dipping tank 5 is open and the interior is hollow. The glue-dipping tank 5 is used to hold glue. Specifically, the glue-dipping tanks 5 are distributed longitudinally between the transfer device 4 and the discharge device 2, and the glue-dipping tanks 5 and the discharge device 2 are arranged collinearly. At this time, the gripping station is located on the outer side of the longitudinal direction of the glue-dipping tank 5, and the top of the glue-dipping tank 5 is lower than the discharge device 2.

[0090] refer to Figure 1 and Figure 2 In this embodiment, the automatic bamboo curtain impregnation system also includes a gantry frame 7, which is arranged coaxially with the discharge device 2 along the longitudinal direction. The gantry frame 7 has a receiving cavity that opens longitudinally towards the gantry discharge device 2 and laterally towards the gantry feeding device 1. The adjacent ends of the discharge device 2 and the transfer device 4 both extend into the receiving cavity. Specifically, the gripping station is located inside the gantry frame 7, and the impregnation tank 5 is located below the gantry frame 7.

[0091] The glue-dipping device 6 is movably mounted on the gantry frame 7. The glue-dipping device 6 can move to the gripping station and grip the glue-dipping cage 100, moving it to the glue-dipping tank 5. The glue-dipping device 6 can also be raised and lowered to lower the glue-dipping cage 100 into the glue-dipping tank 5 or raised to lift it out of the tank. Finally, the glue-dipping device 6 can move the glue-dipping cage 100 to the discharge device 2. In other words, the glue-dipping operation of the bamboo curtain can be automatically realized through the glue-dipping device 6, and the glue-dipping cage 100 can also be transferred to connect the feeding device 3 and the discharge device 2.

[0092] The impregnation device 6 includes a moving trolley 61, a lifting assembly 62, and a gripping assembly 63. Specifically, the moving trolley 61 is movably mounted on the gantry 7 and can move longitudinally relative to the gantry 7. The lifting assembly 62 is mounted on the moving trolley 61, and the gripping assembly 63 is located below the moving trolley 61 and connected and fixed to the lifting assembly 62. The gripping assembly 63 is located within the receiving cavity and is used to grip the impregnation cage 100. The lifting assembly 62 is used to drive the gripping assembly 63 to move up and down.

[0093] The gripping component 63 includes a hanger and two grippers. The hanger is fixedly connected to the lifting component 62. The two grippers are movably disposed at the bottom of the hanger with a lateral spacing. The two grippers can move closer or further apart in the lateral direction to adjust the spacing between the two grippers to adapt to the process of gripping the dipped cage 100.

[0094] The mobile trolley 61 can move the gripping component 63 longitudinally to above the gripping station, and then the lifting component 62 drives the gripping component 63 to descend to the dip-soaking cage 100. The two gripping parts of the gripping component 63 are moved away from each other so that the dip-soaking cage 100 can be located between the two gripping components 63. Then the two gripping parts are brought closer together to realize the gripping operation of the dip-soaking cage 100. The lifting component 62 drives the gripping component 63 to rise to disengage from the vertical cage mechanism 41. Then the vertical cage mechanism 41 moves laterally toward the feeding station. After the vertical cage mechanism 41 and the dip-soaking cage 100 are staggered laterally, the mobile trolley 61 can move the dip-soaking cage 100 longitudinally to above the dip-soaking tank 5, and the lifting component 62 drives the gripping component 63 to descend so that the dip-soaking cage 100 is immersed in the dip-soaking tank 5 for dip-soaking operation. After the dipping operation is completed, the lifting component 62 drives the gripper component to rise so that the dipping cage 100 is removed from the dipping tank 5. Then, the moving trolley 61 drives the dipping cage 100, which has completed the dipping operation, to move longitudinally to the top of the discharge device 2. The lifting component 62 drives the gripper component 63 to descend so that the dipping cage 100 is placed on the discharge device 2 for conveying.

[0095] Figure 5 This is a partial structural diagram of the automatic bamboo curtain impregnation system in this embodiment.

[0096] refer to Figure 5 The automatic bamboo curtain impregnation system also includes a guide trough 8, with an opening at the top and on the side facing the impregnation tank 5. The discharge device 2 is located inside the guide trough 8. The guide trough 8 and the impregnation tank 5 are distributed longitudinally and are connected. The guide trough 8 is used to guide the glue dripping from the impregnation cage 100 on the discharge device 2 into the impregnation tank to achieve glue recycling.

[0097] In this design, the bottom wall of the flow channel 8 slopes downwards towards the impregnation tank 5, and the two side walls of the flow channel 8, which are distributed laterally, slope downwards towards each other. This design guides the flow of glue, allowing it to flow smoothly into the impregnation tank 5.

[0098] In this embodiment, the automatic bamboo curtain impregnation system also includes a controller, which is communicatively connected to the feeding device 3, the infeeding device 1, the transfer device 4, the impregnation device 6, and the discharge device 2, respectively, to control the opening and closing of the feeding device 3, the infeeding device 1, the transfer device 4, the impregnation device 6, and the discharge device 2, so as to realize the automatic impregnation and conveying of the bamboo curtain.

[0099] An example of how to use the above-mentioned automatic bamboo curtain impregnation system is:

[0100] During initial use, multiple impregnation cages 100 containing bamboo curtains are placed one by one onto the feeding device 3 or the infeeding device 1, ensuring that the multiple impregnation cages 100 are spaced apart to avoid blockages during transport. The number of impregnation cages 100 is selected based on production needs and the load-bearing capacity of the automatic bamboo curtain impregnation system.

[0101] The resin-impregnated cage 100, loaded with bamboo curtains, located on the feeding device 3, is guided and conveyed to the feeding device 1 via the connecting mechanism 31, and then longitudinally conveyed by the feeding device 1. Both the resin-impregnated cage 100 on the feeding device 3 and the feeding device 1 are in an inverted position.

[0102] Under the action of the feeding device 1, the dipped cage 100 is conveyed to the upright cage mechanism 41 located at the feeding station and in an inverted state. Then, the upright cage mechanism 41 erects the dipped cage 100, and with the cooperation of the upright cage mechanism 41 and the moving mechanism, the erected dipped cage 100 is transferred to the gripping station.

[0103] The dipping device 6 is moved to the gripping station and grips the dipping cage 100. The dipping cage 100 is then moved to the dipping tank 5. The dipping device 6 is raised and lowered to the dipping cage 100 into the dipping tank 5. After the dipping operation is completed, the dipping device 6 is raised to lift the dipping cage 100 out of the dipping tank 5. The dipping cage 100 is then moved to the discharge device 2 and transported through the discharge device 2.

[0104] The unloading device 2 conveys the dipped bamboo cage 100, which has completed the dipping process, to the upright tilting mechanism 33. The tilting mechanism 33 tilts the upright dipped bamboo cage 100 to lower its height, making it easier to remove the dipped bamboo mat from the cage and place the bamboo mat to be dipped into it. During the material change process, the conveying mechanism 32 is closed. After the material change is completed, the conveying mechanism 32 is activated to convey the dipped bamboo cage 100 to the connecting mechanism 31, and then the connecting mechanism 31 transfers the dipped bamboo cage 100 to the feeding device 1, thus forming a circular production line.

[0105] The subsequent operations can repeat the above steps. Except for the need to clean or maintain the impregnation cage 100, or the need to maintain the automatic bamboo curtain impregnation system, there is no need to remove the impregnation cage 100 from the automatic bamboo curtain impregnation system during the production process, so as to reuse the impregnation cage 100 and improve the utilization efficiency of the impregnation cage 100.

[0106] Although the present invention has been described with reference to several typical embodiments, it should be understood that the terminology used is descriptive and exemplary, and not restrictive. Since the present invention can be embodied in many forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. An automatic bamboo curtain impregnation system, characterized in that, include: The feeding device and discharging device are distributed laterally, the transfer device and feeding device are arranged on the two outer sides of the feeding device in the longitudinal direction, the dipping tank is arranged between the transfer device and the discharging device, and the dipping device is used. The feeding device includes a connecting mechanism, which includes a base and a support frame. The base and the feeding device are arranged colinearly along the longitudinal direction. One end of the support frame is rotatably connected to the base. The support frame can rotate upward to tilt from top to bottom toward the feeding device to guide the dipped cage to be transferred onto the feeding device. The transfer device is used to transfer the dip cage on the feeding device to the gripping station, which is located on the outer side of the dip tank in the longitudinal direction. The dip-coating device can move to the gripping station and grip the dip-coating cage, and move the dip-coating cage to the dip-coating tank. The dip-coating device can be raised and lowered to lower the dip-coating cage to the dip-coating tank or raised to lift out of the dip-coating tank. The dip-coating device can move the dip-coating cage to the discharge device. The discharge device is connected to the feeding device, and the discharge device can transport the dipped cage to the feeding device.

2. The automatic bamboo curtain impregnation system according to claim 1, characterized in that, The feeding device includes a conveying mechanism for laterally conveying the impregnation cage; the conveying mechanism extends laterally and at least covers the feeding device and the discharging device; The feeding mechanism has a receiving position with a top opening and a side opening facing the feeding device; The base is longitudinally spaced between the conveying mechanism and the feeding device; the support frame can rotate downward relative to the base to be accommodated in the receiving position of the conveying mechanism, and the top of the support frame is not higher than the top of the conveying mechanism; or, the support frame can rotate upward relative to the base to guide the dipped cage to slide onto the feeding device. The connecting mechanism also includes a driving component, the output end of which is rotatably connected to the end of the support frame away from the base, and the driving component is used to drive the support frame to rotate.

3. The automatic bamboo curtain impregnation system according to claim 2, characterized in that, The material conveying mechanism includes a frame and a plurality of conveying rollers. The frame extends laterally, with one end extending to the lateral outer side of the feeding device and the other end extending to the lateral outer side of the discharging device. The plurality of conveying rollers are distributed laterally at intervals on the top of the frame, and each conveying roller extends longitudinally. Both ends of each conveying roller are rotatably connected to the frame. At least two of the conveying rollers and the frame enclose the receiving position; The frame is used to support the support frame, and the top of the support frame is not higher than the top of the conveyor roller.

4. The automatic bamboo curtain impregnation system according to claim 2, characterized in that, The feeding device also includes a cage tilting mechanism, which includes a hinged seat and a cage tilting frame. The hinged seat is longitudinally spaced between the discharging device and the conveying mechanism. One end of the cage tilting frame is rotatably connected to the hinged seat. The cage tilting frame is used to receive the glue-impregnated cage on the discharging device and drive the glue-impregnated cage to rotate and tilt the glue-impregnated cage onto the conveying mechanism. The cage tilting mechanism also includes a power component, the output end of which is rotatably connected to the end of the cage tilting frame away from the hinge seat, and the power component is used to drive the cage tilting frame to rotate.

5. The automatic bamboo curtain impregnation system according to claim 1, characterized in that, The transfer device includes a vertical cage mechanism and a moving mechanism. The moving mechanism includes a guide and a moving component. The guide extends laterally and at least covers the feeding device and the discharging device. The vertical cage mechanism is movably mounted on the guide member, and the movable member is located between the vertical cage mechanism and the guide member. The movable member is used to drive the vertical cage mechanism to move so that the vertical cage mechanism can move laterally to the feeding station or the gripping station. The feeding station is located on the longitudinal outer side of the feeding device. The vertical cage mechanism is used to carry the dipped cage.

6. The automatic bamboo curtain impregnation system according to claim 5, characterized in that, The vertical cage mechanism includes a movable seat and a vertical cage frame. The movable seat is movably mounted on the guide member. The vertical cage frame is rotatably connected to the end of the movable seat away from the feeding device. The vertical cage frame is used to support the dipped cage and can drive the dipped cage to rotate and stand the dipped cage upright. The vertical cage mechanism also includes a rotating component disposed on the movable seat. The output end of the rotating component is rotatably connected to the end of the vertical cage frame that is opposite to the end connected to the movable seat. The rotating component is used to drive the vertical cage frame to rotate.

7. The automatic bamboo curtain impregnation system according to claim 6, characterized in that, The vertical cage frame includes a connecting beam, two vertical beams and two horizontal beams. The connecting beam extends laterally, and its two ends are rotatably connected to the movable seat. The two vertical beams are connected to the connecting beam at intervals in the horizontal direction, and the two horizontal beams are connected to the connecting beam at intervals in the horizontal direction. The two vertical beams and the two horizontal beams are arranged in a one-to-one correspondence, and any two of the vertical beams, the horizontal beams and the connecting beams are perpendicular to each other. The vertical cage frame also includes a stop bar, which is provided on the two horizontal beams. The stop bar, the horizontal beams and the vertical beams enclose a limiting space, which is used to accommodate and limit the dipped cage. The cage mechanism also includes a plurality of guide rollers, which are longitudinally spaced and rotatably mounted on the movable seat, and the guide rollers extend laterally.

8. The automatic bamboo curtain impregnation system according to claim 1, characterized in that, The automatic bamboo curtain impregnation system includes a gantry frame, which is arranged coaxially with the discharge device in the longitudinal direction; the gantry frame has a receiving cavity with an opening in the longitudinal direction towards the discharge device and in the transverse direction towards the feeding device, and the adjacent ends of the discharge device and the transfer device both extend into the receiving cavity; the impregnation device is movably mounted on the gantry frame. The impregnation device includes a mobile trolley, a lifting assembly, and a gripping assembly. The mobile trolley is movably mounted on the gantry frame. The lifting assembly is mounted on the mobile trolley. The gripping assembly is located below the mobile trolley and is connected and fixed to the lifting assembly. The gripping assembly is used to grip the impregnation cage, and the lifting assembly is used to drive the gripping assembly to rise and fall.

9. The automatic bamboo curtain impregnation system according to claim 1, characterized in that, The automatic bamboo curtain impregnation system also includes a guide channel, which has an opening at the top and on the side facing the impregnation tank, and the discharge device is located inside the guide channel; the guide channel and the impregnation tank are distributed longitudinally and are connected to each other; The bottom wall of the guide channel slopes downward toward the impregnation tank; the two side walls of the guide channel, which are distributed laterally, slope downward toward each other.

10. The automatic bamboo curtain impregnation system according to claim 1, characterized in that, Both the feeding device and the discharging device include at least one conveyor frame, at least two conveyor belts, and at least one transmission component. At least two conveyor belts are provided on each conveyor frame at a transverse interval, and the conveyor belts are wound around the conveyor frame in the longitudinal direction. The transmission component is driven to connect with the conveyor belts and is used to drive the conveyor belts to rotate around the conveyor frame, thereby driving the impregnation cage to move in the longitudinal direction.

Images