A plastic particle production stirring machine
By combining multi-layer mixing blades and a rotary tapping mechanism, the problems of low mixing efficiency and residue at the discharge port of plastic particle mixers are solved, achieving efficient mixing and convenient discharge.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WANJING NEW MATERIALS (SHANGHAI) CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-06-02
AI Technical Summary
Existing plastic particle mixers have low mixing efficiency and are prone to residue buildup at the discharge port, making them inconvenient to use.
It adopts a multi-layer mixing mechanism and a rotary percussion mechanism. Through the combination of multiple mixing blades rotating and pneumatic percussion, the mixing efficiency is improved and the residue at the discharge port is reduced.
It improves mixing efficiency, reduces residue at the discharge port, and enhances ease of use.
Smart Images

Figure CN224310952U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic production technology, specifically to a mixer for producing plastic particles. Background Technology
[0002] Plastic pellets, a common name for plastic granules, are raw materials used for storing, transporting, and processing plastics into semi-finished products. Plastics are a class of polymer materials, derived from petroleum, which can produce ethylene, propylene, vinyl chloride, styrene, etc. The molecules of these substances can react with each other under certain conditions to form compounds with very high molecular weights, i.e., polymers. Plastic pellets are classified into polystyrene, modified polystyrene, polypropylene, polyethylene, and modified polyethylene, among others. During the production and processing of plastic pellets, they are generally stirred using a mixer.
[0003] Chinese patent (CN210415055U) discloses a plastic particle mixer, including a support plate, a support device, a barrel, and an auger. A bracket is fixed to the top of the support plate. The bracket is welded from a set of horizontal plates and two sets of vertical plates. Hydraulic cylinders and clamps are fixed to the facing side walls of the two sets of vertical plates. Clamping plates are fixed to the tops of the piston rods of the two sets of hydraulic cylinders. A support device is arranged between the two sets of hydraulic cylinders. The barrel is fixed inside the support device. A discharge valve is fixed to the bottom of the barrel. The top wall of the barrel has a flange. A motor is fixed to the top of the horizontal plate of the support. The output end of the motor is connected to a stirring shaft via a coupling. One end of the stirring shaft passes through the horizontal plate of the support, and two sets of cleaning components and one set of auger blades are fixed to the outer wall of the stirring shaft. This plastic particle mixer facilitates the inspection and replacement of the stirring shaft and auger blades, and the cleaning of the inner wall of the barrel, but makes the mixer less convenient to use.
[0004] However, the aforementioned technologies have some drawbacks. For example, existing plastic particle mixers generally use conventional mixing blades, resulting in insufficient mixing efficiency. After mixing plastic particles, residues are easily left at the mixer's outlet, requiring manual cleaning, which makes the plastic particle mixer inconvenient to use. Utility Model Content
[0005] To address the aforementioned problems in the existing technology, this utility model provides a mixer for producing plastic particles, which can overcome the above-mentioned technical defects.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A mixer for producing plastic particles, comprising:
[0008] A mixing tank, wherein the bottom of the mixing tank is conical and a support frame is provided on the outer circumference of the mixing tank;
[0009] A stirring mechanism, the stirring mechanism is located inside the stirring tank, the stirring mechanism includes a square frame, the square frame is installed at the top of the stirring tank, a main shaft is arranged between the square frame and the stirring tank, and upper rotating blades are arranged on the side wall of the main shaft;
[0010] A rotary knocking mechanism, the rotary knocking mechanism is located at the conical bottom of the stirring tank, the rotary knocking mechanism includes a reinforcement sleeve, the reinforcement sleeve is installed on the outer wall of the bottom of the stirring tank, a support sleeve is arranged on the outer wall of the bottom of the stirring tank, a bearing is sleeved on the support sleeve, a bevel gear ring is rotatably installed on the support sleeve in cooperation with the bearing, a support block is arranged at the bottom end of the bevel gear ring, a pneumatic knocking hammer is arranged at the bottom end of the support block, and the pneumatic knocking hammer is matched with the reinforcement sleeve;
[0011] A transmission mechanism, the transmission mechanism is used to transmit power from the stirring mechanism to the rotary knocking mechanism.
[0012] Preferably, a feed pipe is arranged at the top of the stirring tank, and a discharge valve pipe is arranged at the bottom of the stirring tank.
[0013] Preferably, a motor is arranged at the top of the square frame, and the output shaft of the motor is fixedly connected to the main shaft through a coupling.
[0014] Preferably, a first cross bar, a second cross bar and a third cross bar are sequentially arranged in a pair from top to bottom on the side wall of the main shaft, a lower rotating blade is arranged between the first cross bar and the second cross bar far away from each other, and a gradient blade is arranged between the second cross bar and the third cross bar far away from each other.
[0015] Preferably, the gradient blade is matched with the conical bottom of the stirring tank, and the rotation directions of the lower rotating blade and the gradient blade are both opposite to the rotation direction of the upper rotating blade.
[0016] Preferably, the transmission mechanism is installed on the outer wall of the stirring tank, the transmission mechanism includes a first bracket and a second bracket, the first bracket is installed on the side wall of the stirring tank, the second bracket is installed on the side wall of the stirring tank, a first transmission shaft is rotatably installed between the first bracket and the square frame, a second transmission shaft is rotatably installed between the first bracket and the second bracket, a third transmission shaft is rotatably installed between the two vertical sections of the second bracket, and gear mechanisms are sequentially arranged between the main shaft, the first transmission shaft, the second transmission shaft and the third transmission shaft.
[0017] Preferably, the first bracket is in the shape of "up", and the second bracket is in the shape of an inverted "F".
[0018] Preferably, a first gear set is provided between the main shaft and the first transmission shaft, a second gear set is provided between the first transmission shaft and the second transmission shaft, and a third gear set is provided between the second transmission shaft and the third transmission shaft.
[0019] The beneficial effects of this utility model are as follows:
[0020] By setting up a stirring mechanism, raw materials are poured into the mixing tank through the feed pipe. The motor drives the main shaft to rotate through the coupling. The first, second, and third crossbars drive the upper, lower, and gradient blades to rotate synchronously, thus stirring the raw materials. The raw materials in contact with the inner wall of the mixing tank are subjected to downward force by the lower and gradient blades, while the raw materials in the middle of the mixing tank are subjected to upward force by the upper blades, which improves the stirring efficiency of the raw materials.
[0021] By setting up a transmission mechanism and a rotary striking mechanism, the main shaft drives the first transmission shaft to rotate through the first gear set, which in turn drives the second transmission shaft to rotate through the second gear set, and the third transmission shaft to rotate through the third gear set. The bevel gear meshes with the bevel ring for transmission. The support block and the pneumatic striking hammer rotate synchronously with the bevel ring. The pneumatic striking hammer strikes the reinforcing sleeve, and the bottom of the mixing tank is subjected to the striking force, which reduces the possibility of raw materials adhering to the inner wall of the mixer's discharge port. Attached Figure Description
[0022] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is an installation structure diagram of the transmission mechanism in this utility model;
[0025] Figure 3 This is a schematic diagram of the stirring mechanism in this utility model;
[0026] Figure 4 This is a schematic diagram of the rotary striking mechanism in this utility model;
[0027] Figure 5 This is an exploded view of the rotary striking mechanism in this utility model.
[0028] Explanation of reference numerals in the attached figures:
[0029] In the diagram: 1. Mixing tank; 11. Feed pipe; 12. Discharge valve pipe; 13. Support frame; 2. Square frame; 21. Main shaft; 22. Motor; 23. Upper vane; 24. First crossbar; 25. Second crossbar; 26. Third crossbar; 27. Lower vane; 28. Gradient vane; 3. Reinforcing sleeve; 31. Support sleeve; 32. Bearing; 33. Bevel gear ring; 34. Support block; 35. Pneumatic hammer; 41. First bracket; 42. Second bracket; 43. First drive shaft; 44. Second drive shaft; 45. Third drive shaft; 46. Bevel gear; 51. First gear set; 52. Second gear set; 53. Third gear set. Detailed Implementation
[0030] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the specific implementation methods, structures, features, and effects of this utility model are clearly and completely described below in conjunction with the accompanying drawings and preferred embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0031] In the description of this application, it should be understood that the orientation or positional relationship indicated by terms such as "inner" and "outer" are based on the orientation or position shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, a specific orientation structure and operation, and therefore should not be construed as a limitation of this application.
[0032] Reference Figures 1-5 The present invention discloses a mixer for producing plastic particles, comprising: a mixing tank 1, the bottom of the mixing tank 1 being conical, a feed pipe 11 being provided at the top of the mixing tank 1, a discharge valve pipe 12 being provided at the bottom of the mixing tank 1, and a support frame 13 being provided on the outer circumference of the mixing tank 1, wherein raw materials are poured into the mixing tank 1 from the feed pipe 11.
[0033] Stirring mechanism, the stirring mechanism is located inside the stirring tank 1. The stirring mechanism includes a square frame 2, the square frame 2 is installed at the top of the stirring tank 1, a main shaft 21 is arranged between the square frame 2 and the stirring tank 1, a motor 22 is arranged at the top of the square frame 2, and the output shaft of the motor 22 is fixedly connected to the main shaft 21 through a coupling. An upper rotating blade 23 is arranged on the side wall of the main shaft 21. First cross bar 24, second cross bar 25 and third cross bar 26 are arranged in pairs from top to bottom on the side wall of the main shaft 21 in sequence. A lower rotating blade 27 is arranged between the first cross bar 24 and the second cross bar 25 far away from each other. A gradient blade 28 is arranged between the second cross bar 25 and the third cross bar 26 far away from each other. The gradient blade 28 matches the conical bottom of the stirring tank 1. The rotation directions of the lower rotating blade 27 and the gradient blade 28 are opposite to the rotation direction of the upper rotating blade 23. Pour the raw materials into the stirring tank 1 from the feed pipe 11. The motor 22 drives the main shaft 21 to rotate through the coupling, and cooperates with the first cross bar 24, the second cross bar 25 and the third cross bar 26 to drive the upper rotating blade 23, the lower rotating blade 27 and the gradient blade 28 to rotate synchronously to stir the raw materials. And the raw materials adhering to the inner wall of the stirring tank 1 are downwardly stressed under the action of the lower rotating blade 27 and the gradient blade 28, while the raw materials in the middle of the stirring tank 1 are upwardly stressed under the action of the upper rotating blade 23.
[0034] Rotary knocking mechanism, the rotary knocking mechanism is located at the conical bottom of the stirring tank 1. The rotary knocking mechanism includes a reinforcement sleeve 3, the reinforcement sleeve 3 is installed on the outer wall of the bottom of the stirring tank 1. A support sleeve 31 is arranged on the outer wall of the bottom of the stirring tank 1. A bearing 32 is sleeved on the support sleeve 31. The support sleeve 31 rotatably installs a bevel gear ring 33 through the bearing 32. A support block 34 is arranged at the bottom end of the bevel gear ring 33. A pneumatic knocking hammer 35 is arranged at the bottom end of the support block 34. The pneumatic knocking hammer 35 matches the reinforcement sleeve 3. The support block 34 and the pneumatic knocking hammer 35 rotate synchronously with the bevel gear ring 33. The pneumatic knocking hammer 35 knocks the reinforcement sleeve 3, and the bottom of the stirring tank 1 receives the knocking force.
[0035] Transmission mechanism, the transmission mechanism is used to transmit power from the stirring mechanism to the rotary knocking mechanism. The transmission mechanism is installed on the outer wall of the stirring tank 1. The transmission mechanism includes a first bracket 41 and a second bracket 42. The first bracket 41 is installed on the side wall of the stirring tank 1. The second bracket 42 is installed on the side wall of the stirring tank 1. The first bracket 41 is in the shape of "up", and the second bracket 42 is in the shape of an inverted "F". A first transmission shaft 43 is rotatably installed between the first bracket 41 and the square frame 2. A second transmission shaft 44 is rotatably installed between the first bracket 41 and the second bracket 42. A third transmission shaft 45 is rotatably installed between the two vertical sections of the second bracket 42. Gear mechanisms are sequentially arranged between the main shaft 21, the first transmission shaft 43, the second transmission shaft 44 and the third transmission shaft 45. A first gear set 51 is arranged between the main shaft 21 and the first transmission shaft 43. A second gear set 52 is arranged between the first transmission shaft 43 and the second transmission shaft 44. A third gear set 53 is arranged between the second transmission shaft 44 and the third transmission shaft 45.
[0036] The working principle and usage process of this utility model are as follows: Various raw materials, including plastic particles, additives, and fillers, are accurately weighed according to the formula ratio. The raw materials are poured into the mixing tank 1 through the feed pipe 11. The motor 22 drives the main shaft 21 to rotate via a coupling. This, in conjunction with the first crossbar 24, the second crossbar 25, and the third crossbar 26, drives the upper rotary blade 23, the lower rotary blade 27, and the gradient blade 28 to rotate synchronously, thus stirring the raw materials. The raw materials adhering to the inner wall of the mixing tank 1 are subjected to downward force by the lower rotary blade 27 and the gradient blade 28, while the raw materials in the middle of the mixing tank 1 are subjected to... The upward force of the upper blade 23 improves the mixing efficiency of raw materials. At the same time, the main shaft 21 drives the first transmission shaft 43 to rotate through the first gear set 51, which in turn drives the second transmission shaft 44 to rotate through the second gear set 52, and drives the third transmission shaft 45 to rotate through the third gear set 53. The bevel gear 46 meshes with the bevel ring 33 for transmission. The support block 34 and the pneumatic hammer 35 rotate synchronously with the bevel ring 33. The pneumatic hammer 35 strikes the reinforcing sleeve 3, and the bottom of the mixing tank 1 is subjected to the striking force, which reduces the possibility of raw materials adhering to the inner wall of the mixer outlet.
[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A mixer for producing plastic particles, characterized in that, Comprising: A mixing tank (1), the bottom of the mixing tank (1) is conical, and a support frame (13) is provided on the circumferential outer wall of the mixing tank (1); A mixing mechanism, the mixing mechanism is located inside the mixing tank (1), the mixing mechanism includes a square frame (2), the square frame (2) is installed at the top of the mixing tank (1), a main shaft (21) is provided between the square frame (2) and the mixing tank (1), and an upper rotating blade (23) is provided on the side wall of the main shaft (21); A rotary knocking mechanism, the rotary knocking mechanism is located at the conical bottom of the mixing tank (1), the rotary knocking mechanism includes a reinforcing sleeve (3), the reinforcing sleeve (3) is installed on the outer wall of the bottom of the mixing tank (1), a support sleeve (31) is provided on the outer wall of the bottom of the mixing tank (1), a bearing (32) is sleeved on the support sleeve (31), a bevel gear ring (33) is rotatably installed on the support sleeve (31) in cooperation with the bearing (32), a support block (34) is provided at the bottom end of the bevel gear ring (33), a pneumatic knocking hammer (35) is provided at the bottom end of the support block (34), and the pneumatic knocking hammer (35) is matched with the reinforcing sleeve (3); A transmission mechanism, the transmission mechanism is used to transmit power from the mixing mechanism to the rotary knocking mechanism.
2. The mixer for producing plastic particles according to claim 1, characterized in that: A feed pipe (11) is provided at the top end of the mixing tank (1), and a discharge valve pipe (12) is provided at the bottom end of the mixing tank (1).
3. The mixer for producing plastic particles according to claim 1, characterized in that: A motor (22) is provided at the top end of the square frame (2), and the output shaft of the motor (22) is fixedly connected to the main shaft (21) through a coupling.
4. The mixer for producing plastic particles according to claim 1, characterized in that: First cross bars (24), second cross bars (25) and third cross bars (26) are arranged in pairs from top to bottom on the side wall of the main shaft (21) in sequence. A lower rotating blade (27) is provided between the first cross bar (24) and the second cross bar (25) far away from each other, and a gradient blade (28) is provided between the second cross bar (25) and the third cross bar (26) far away from each other.
5. A mixer for producing plastic particles according to claim 4, characterized in that: The gradient blade (28) is matched with the conical bottom of the mixing tank (1), and the rotation directions of the lower rotating blade (27) and the gradient blade (28) are opposite to the rotation direction of the upper rotating blade (23).
6. A mixer for producing plastic particles according to claim 1, characterized in that: The transmission mechanism is installed on the outer wall of the mixing tank (1), the transmission mechanism includes a first support (41) and a second support (42), the first support (41) is installed on the side wall of the mixing tank (1), the second support (42) is installed on the side wall of the mixing tank (1), a first transmission shaft (43) is rotatably installed between the first support (41) and the square frame (2), a second transmission shaft (44) is rotatably installed between the first support (41) and the second support (42), a third transmission shaft (45) is rotatably installed between the two vertical sections of the second support (42), and gear mechanisms are sequentially provided between the main shaft (21), the first transmission shaft (43), the second transmission shaft (44) and the third transmission shaft (45).
7. A mixer for producing plastic particles according to claim 6, characterized in that: The first support (41) is in the shape of an "up" character, and the second support (42) is in an inverted "F" shape.
8. A mixer for producing plastic particles according to claim 6, characterized in that: A first gear set (51) is provided between the main shaft (21) and the first transmission shaft (43), a second gear set (52) is provided between the first transmission shaft (43) and the second transmission shaft (44), and a third gear set (53) is provided between the second transmission shaft (44) and the third transmission shaft (45).