A embossing machine convenient for EVA sheet winding

By introducing a dual dust extraction system into the EVA sheet winding equipment, the problem of sheet surface contamination was solved, the embossing quality and equipment lifespan were improved, and the production environment was also improved.

CN224311199UActive Publication Date: 2026-06-02JINJIANG XINLAIFA WEAVING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINJIANG XINLAIFA WEAVING CO LTD
Filing Date
2025-08-01
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing EVA sheet winding equipment lacks a cleaning structure, which makes the sheet surface prone to dust and impurities, affecting embossing quality and equipment wear.

Method used

A dual dust collection system was designed, including first and second hollow tubes and their suction ports, to remove dust and debris from the surface of the sheet and collect impurities into a collection box. Combined with a fan and a filter, the entire process of impurity cleaning is achieved.

Benefits of technology

It effectively prevents impurities from entering the embossing process, improves the cleanliness of the sheet surface and the quality of embossing, reduces equipment wear, improves the production environment, and reduces manual cleaning costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224311199U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of embossing machine facilitating EVA sheet material winding, belong to EVA sheet material processing field, including placing table, the lower part of the placing table is equipped with collection box, fan is installed at the rear of the collection box, filter screen is installed in the inside of the collection box, the upper surface of the placing table is equipped with third mounting plate, first hollow tube is installed in the inside of the third mounting plate, first dust suction port is opened in the outside of the first hollow tube, one end of the first hollow tube is communicated with collection box, lifting rod is installed at the right side of the third mounting plate, second hollow tube is installed in the inside of the lifting rod, second dust suction port is opened in the outside of the second hollow tube, one end of the second hollow tube is communicated with collection box;By the cooperation of above each device, double dust suction design can effectively avoid impurities adhering on sheet surface, reduce embossed flaw, and the impurities sucked by dust suction port enter collection box through hollow tube.
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Description

Technical Field

[0001] This utility model relates to the field of EVA sheet processing technology, specifically an embossing machine that facilitates the winding of EVA sheets. Background Technology

[0002] EVA sheet is a sheet made of ethylene-vinyl acetate copolymer. It has the characteristics of good flexibility, chemical corrosion resistance and excellent insulation, and is widely used in packaging, building materials, electronics and other fields.

[0003] An investigation revealed that a Chinese utility model patent (publication number: CN217849877U) discloses an embossing machine for facilitating the winding of EVA sheets. The machine includes a base, on which a transmission roller and an embossing roller driven by two motors are mounted. It also includes a rotating roller, which is mounted on the base and located on the side of the embossing roller away from the transmission roller. The rotating roller is connected to the output shaft of a first motor mounted on the base. A hollow tube is fitted onto the rotating roller, and the hollow tube has two openings, the width of which is the same as the width of the EVA sheet. One end of the EVA sheet passes through the transmission roller and the embossing roller, enters the hollow tube through one opening, and exits through the other opening.

[0004] Although the aforementioned patent provides an embossing machine that can fix and wind EVA sheets, with dual-motor driven transmission rollers working in conjunction with embossing rollers to stably transport EVA sheets and efficiently complete the embossing process, and two openings matching the width of the EVA sheets to guide and wind the embossed sheets in an orderly manner, the equipment lacks a cleaning structure. When the EVA sheets pass through components such as the transmission rollers and embossing rollers, the surface of the EVA sheets is easily contaminated with dust, impurities, or debris remaining on the rollers. These contaminants will enter the embossing process with the sheets, causing defects in the embossed pattern, or scratches and foreign object indentations on the sheet surface, reducing the appearance and performance of the product. Impurities may also be trapped between the rollers and the sheets, causing wear on the surfaces of the transmission rollers and embossing rollers as the rollers rotate and rub against the roller surfaces repeatedly.

[0005] Therefore, this utility model provides an embossing machine that facilitates the winding of EVA sheets to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This invention provides an embossing machine that facilitates the winding of EVA sheets, aiming to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: an embossing machine for easy winding of EVA sheets, comprising a placement table, a collection box installed below the placement table, a fan installed behind the collection box, a filter screen installed inside the collection box, a third mounting plate installed on the upper surface of the placement table, a first hollow tube installed inside the third mounting plate, a first dust suction port opened on the outside of the first hollow tube, one end of the first hollow tube communicating with the collection box, a lifting rod installed on the right side of the third mounting plate, a second hollow tube installed inside the lifting rod, a second dust suction port opened on the outside of the second hollow tube, one end of the second hollow tube communicating with the collection box.

[0010] As a preferred technical solution of this application, a first mounting plate is installed on the upper surface of the placement platform, a first motor is installed in front of the first mounting plate, a drive transmission roller and a driven transmission roller are respectively installed on the inner side of the first mounting plate, the output end of the first motor is connected to the drive transmission roller, and the driven transmission roller is located above the drive transmission roller.

[0011] As a preferred technical solution of this application, a second mounting plate is installed on the upper surface of the placement platform, and a heating roller is installed inside the second mounting plate.

[0012] As a preferred technical solution of this application, a first support plate is installed on the upper surface of the placement platform, a second motor is installed in front of the first support plate, a driving embossing roller and a driven embossing roller are respectively installed on the inner side of the first support plate, the output end of the second motor is connected to the driving embossing roller, and the driven embossing roller is located above the driving embossing roller.

[0013] As a preferred technical solution of this application, a second support plate is installed on the upper surface of the placement platform, a third motor is installed in front of the second support plate, an auxiliary roller is installed on the inner side of the second support plate, and the output end of the third motor is connected to the auxiliary roller.

[0014] As a preferred technical solution of this application, a fourth motor is installed in front of the second support plate, a take-up roller is provided on the inner side of the second support plate, bearing bases are installed at both ends of the take-up roller, locking parts are installed on the outer surface of the bearing bases, the two bearing bases are connected to the second support plate together, and the output end of the fourth motor is connected to the take-up roller.

[0015] As a preferred technical solution of this application, a control switch is installed in front of the placement platform, and four support legs are installed below the placement platform, with a support foot installed below each support leg.

[0016] As a preferred technical solution of this application, a sliding groove is provided on the inner side of the collection box, and a pull-out door is installed at the bottom of the collection box, with the pull-out door slidably connected to the sliding groove.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention uses a first suction port in a first hollow tube to vacuum one side of the EVA sheet before and after embossing, removing dust, debris, and other impurities from the sheet surface. A second suction port in a second hollow tube can further clean the other side of the sheet. This dual suction design effectively prevents impurities from adhering to the sheet surface and entering the embossing or winding process, reducing embossing defects. Impurities sucked in through the suction port enter the collection box through the hollow tube, preventing them from scattering around the placement table, improving the workshop production environment, reducing the impact of dust on operators, and lowering the risk of secondary pollution from impurities re-adhering to the sheet. Attached Figure Description

[0020] Figure 1 A front view schematic diagram of an embossing machine that facilitates the winding of EVA sheets;

[0021] Figure 2 This is a schematic diagram of the collection box in an embossing machine that facilitates the winding of EVA sheets;

[0022] Figure 3 A schematic diagram of the left-hand structure of an embossing machine that facilitates the winding of EVA sheets;

[0023] Figure 4 A bottom view schematic diagram of an embossing machine that facilitates the winding of EVA sheets;

[0024] Figure 5 This is a top view of an embossing machine that facilitates the winding of EVA sheets.

[0025] In the picture:

[0026] 1. Placement platform; 2. First mounting plate; 3. Drive transmission roller; 4. Driven transmission roller; 5. First motor; 6. Second mounting plate; 7. Heating roller; 8. Third mounting plate; 9. First hollow tube; 10. Lifting rod; 11. Second hollow tube; 12. Collection box; 13. Slide groove; 14. Filter screen; 15. Fan; 16. Sliding door; 17. First support plate; 18. Drive embossing roller; 19. Driven embossing roller; 20. Second motor; 21. Second support plate; 22. Auxiliary roller; 23. Third motor; 24. Take-up roller; 25. Fourth motor; 26. Bearing base; 27. Locking element; 28. Control switch; 29. ​​Support leg; 30. Support foot; 31. First dust suction port; 32. Second dust suction port. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] This utility model provides an embossing machine that facilitates the winding of EVA sheets, such as... Figure 1 - Figure 5 As shown, the device includes a placement platform 1, a collection box 12 installed below the placement platform 1, a fan 15 installed behind the collection box 12, a filter screen 14 installed inside the collection box 12, a third mounting plate 8 installed on the upper surface of the placement platform 1, a first hollow tube 9 installed inside the third mounting plate 8, a first dust suction port 31 opened on the outside of the first hollow tube 9, one end of the first hollow tube 9 being connected to the collection box 12, a lifting rod 10 installed on the right side of the third mounting plate 8, a second hollow tube 11 installed inside the lifting rod 10, a second dust suction port 32 opened on the outside of the second hollow tube 11, one end of the second hollow tube 11 being connected to the collection box 12.

[0029] The core dust collection and filtration structure consists of a collection box 12, a fan 15, and a filter 14. Combined with the zoned dust collection design of the first hollow tube 9 and the first suction port 31, and the second hollow tube 11 and the second suction port 32, a closed loop for impurity cleaning is formed from embossing to rewinding. The first hollow tube 9 removes debris and dust generated during embossing at close range. The second hollow tube 11, with the height adjustment function of the lifting rod 10, is adapted to sheets of different thicknesses and performs a second cleaning of residual impurities on the surface before rewinding. This dual protection effectively reduces impurity adhesion and significantly improves the embossing quality and surface cleanliness of the EVA sheet. The collection box 12 and the filter 14 achieve centralized collection and filtration of impurities, preventing dust diffusion and environmental pollution. This maintains a clean working environment and facilitates subsequent unified processing of impurities, reducing manual cleaning costs.

[0030] The upper surface of the placement platform 1 is equipped with a first mounting plate 2, a first motor 5 is mounted in front of the first mounting plate 2, a drive transmission roller 3 and a driven transmission roller 4 are mounted on the inner side of the first mounting plate 2 respectively, the output end of the first motor 5 is connected to the drive transmission roller 3, and the driven transmission roller 4 is located above the drive transmission roller 3. The upper surface of the placement platform 1 is equipped with a second mounting plate 6, a heating roller 7 is mounted inside the second mounting plate 6, the upper surface of the placement platform 1 is equipped with a first support plate 17, a second motor 20 is mounted in front of the first support plate 17, a drive embossing roller 18 and a driven embossing roller 19 are mounted on the inner side of the first support plate 17 respectively, the output end of the second motor 20 is connected to the drive embossing roller 18, and the driven embossing roller 19 is located above the drive embossing roller 18.

[0031] The first motor 5 drives the transmission roller 3 to rotate, forming a clamping and conveying structure with the driven transmission roller 4, which can smoothly convey the EVA sheet. The heating roller 7 in the second mounting plate 6 can heat and soften the conveyed EVA sheet, making the sheet easier to shape. The second motor 20 drives the embossing roller 18 to rotate, which works with the driven embossing roller 19 to perform embossing operation on the sheet. The motor drive ensures stable embossing force and speed. From the conveying of the drive transmission roller 3 and the driven transmission roller 4, to the pretreatment of the heating roller 7, and then to the embossing of the drive embossing roller 18 and the driven embossing roller 19, the components cooperate in an orderly manner under the support of the first mounting plate 2, the second mounting plate 6, and the first support plate 17, to build a continuous EVA sheet processing line, reduce the process connection time, and improve the overall production efficiency.

[0032] The upper surface of the placement platform 1 is equipped with a second support plate 21, a third motor 23 is installed in front of the second support plate 21, an auxiliary roller 22 is installed on the inner side of the second support plate 21, the output end of the third motor 23 is connected to the auxiliary roller 22, a fourth motor 25 is installed in front of the second support plate 21, a take-up roller 24 is provided on the inner side of the second support plate 21, bearing bases 26 are installed at both ends of the take-up roller 24, locking parts 27 are installed on the outer surface of the bearing bases 26, the two bearing bases 26 are connected to the second support plate 21 together, and the output end of the fourth motor 25 is connected to the take-up roller 24.

[0033] A control switch 28 is installed in front of the placement platform 1. Four support legs 29 are installed below the placement platform 1, and a support foot 30 is installed below each support leg 29. A sliding groove 13 is opened on the inner side of the collection box 12, and a pull-out door 16 is installed at the bottom of the collection box 12. The pull-out door 16 is slidably connected to the sliding groove 13. The third motor 23 drives the auxiliary roller 22 to rotate, which can provide stable conveying force when the sheet transitions from the embossing stage to the winding stage. The fourth motor 25 drives the winding roller 24 to rotate, which can automatically complete the embossing process. The EVA sheet winding process replaces manual winding, reducing labor costs. The locking component 27 can stop and resume the winding roller 24 in a timely manner. The four support legs 29 provide stable support for the placement platform 1. The support feet 30 increase the contact area with the ground, reducing displacement caused by vibration during equipment operation. The pull-out door 16 is slidably connected to the collection box 12 through the slide groove 13. Operators can easily pull out and open the pull-out door 16 to clean the filtered impurities in the collection box 12, improving the convenience of impurity cleaning.

[0034] Working principle: First, during use, the first motor 5 drives the drive roller 3 inside the first mounting plate 2 to rotate, cooperating with the driven roller 4 above to convey the EVA sheet forward. The conveyed EVA sheet passes under the heating roller 7 inside the second mounting plate 6, where the heating roller 7 heats the sheet. Second, the first hollow tube 9 inside the third mounting plate 8, through the lower first suction port 31, and the second hollow tube 11 inside the lifting rod 10, through the upper second suction port 32, respectively clean the surface of the EVA sheet before and after embossing. The vacuuming process draws in impurities, which then enter the collection box 12 through a pipe. Next, the second motor 20 drives the driving embossing roller 18 on the inner side of the first support plate 17 to rotate, working together with the driven embossing roller 19 above to emboss the heated EVA sheet. Finally, the third motor 23 drives the auxiliary roller 22 on the inner side of the second support plate 21 to rotate, and the embossed EVA sheet continues to be conveyed forward. The fourth motor 25 drives the winding roller 24 on the inner side of the second support plate 21 to rotate, and the EVA sheet that has undergone the above treatment is wound up.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An embossing machine for easy winding of EVA sheets, comprising a placement table (1), characterized in that: A collection box (12) is installed below the placement platform (1), a fan (15) is installed behind the collection box (12), a filter screen (14) is installed inside the collection box (12), a third mounting plate (8) is installed on the upper surface of the placement platform (1), a first hollow tube (9) is installed inside the third mounting plate (8), a first dust suction port (31) is opened on the outside of the first hollow tube (9), one end of the first hollow tube (9) is connected to the collection box (12), a lifting rod (10) is installed on the right side of the third mounting plate (8), a second hollow tube (11) is installed inside the lifting rod (10), a second dust suction port (32) is opened on the outside of the second hollow tube (11), and one end of the second hollow tube (11) is connected to the collection box (12).

2. The embossing machine for facilitating the winding of EVA sheets according to claim 1, characterized in that: The upper surface of the placement platform (1) is equipped with a first mounting plate (2), a first motor (5) is installed in front of the first mounting plate (2), a drive transmission roller (3) and a driven transmission roller (4) are respectively installed on the inner side of the first mounting plate (2), the output end of the first motor (5) is connected to the drive transmission roller (3), and the driven transmission roller (4) is located above the drive transmission roller (3).

3. The embossing machine for facilitating the winding of EVA sheets according to claim 1, characterized in that: A second mounting plate (6) is installed on the upper surface of the placement platform (1), and a heating roller (7) is installed inside the second mounting plate (6).

4. The embossing machine for facilitating the winding of EVA sheets according to claim 1, characterized in that: A first support plate (17) is installed on the upper surface of the placement platform (1). A second motor (20) is installed in front of the first support plate (17). A driving embossing roller (18) and a driven embossing roller (19) are respectively installed on the inner side of the first support plate (17). The output end of the second motor (20) is connected to the driving embossing roller (18). The driven embossing roller (19) is located above the driving embossing roller (18).

5. An embossing machine for facilitating the winding of EVA sheets according to claim 1, characterized in that: A second support plate (21) is installed on the upper surface of the placement platform (1). A third motor (23) is installed in front of the second support plate (21). An auxiliary roller (22) is installed on the inner side of the second support plate (21). The output end of the third motor (23) is connected to the auxiliary roller (22).

6. An embossing machine for facilitating the winding of EVA sheets according to claim 5, characterized in that: A fourth motor (25) is installed in front of the second support plate (21). A take-up roller (24) is provided on the inner side of the second support plate (21). Bearing bases (26) are installed at both ends of the take-up roller (24). Locking parts (27) are installed on the outer surface of the bearing bases (26). The two bearing bases (26) are connected to the second support plate (21). The output end of the fourth motor (25) is connected to the take-up roller (24).

7. An embossing machine for facilitating the winding of EVA sheets according to claim 1, characterized in that: A control switch (28) is installed in front of the placement platform (1), and four support legs (29) are installed below the placement platform (1), with a support foot (30) installed below each support leg (29).

8. An embossing machine for facilitating the winding of EVA sheets according to claim 1, characterized in that: The inner side of the collection box (12) is provided with a sliding groove (13), and a pull-out door (16) is installed at the bottom of the collection box (12). The pull-out door (16) is slidably connected to the sliding groove (13).