A flexible embossing apparatus for a natural texture imitation decorative film

By combining components such as rocker arms, cams, and sliding rods in the flexible embossing equipment, the problems of downtime and high costs associated with mold replacement have been solved, thereby improving production continuity and economy.

CN224311424UActive Publication Date: 2026-06-02ZHEJIANG SHANGCHENG SCI&TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG SHANGCHENG SCI&TECH
Filing Date
2025-08-18
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing flexible embossing equipment for imitation natural texture decorative films requires downtime when changing molds, and the cost of a single high-precision mold is high, affecting the continuity and economy of production.

Method used

A flexible embossing device is used, which combines components such as rocker arms, cams, sliding rods and rollers to achieve adjustable mold thickness and angle, avoiding downtime for mold replacement and reducing production costs.

Benefits of technology

This allows for adjustment of mold thickness and angle without stopping the machine, improving production continuity and economy, and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of decorative film technology and discloses a flexible embossing device for a natural texture decorative film. The device includes a hollow plate, with multiple first support rods fixedly connected to the top of each hollow plate. Each of the first support rods has a first sliding groove on its inner wall, and a first sliding rod is slidably connected to the inner wall of each sliding groove. A first roller is rotatably connected to the outer wall of each first sliding rod. Second support rods are rotatably connected to the left and right sides of the hollow plate, and cams are fixedly connected to the outer walls of each of the second support rods. A rocker arm is fixedly connected to the far end of each of the second support rods. In this utility model, shaking the rocker arm rotates the second support rods. When the cams begin to rotate, they cause the first sliding rods to move up and down. When the first sliding rods can move up and down, they cause the first rollers to move up and down, and then the second sliding rods move, thus adjusting the embossing thickness.
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Description

Technical Field

[0001] This utility model relates to the field of decorative film technology, and in particular to a flexible embossing device for a decorative film that imitates natural textures. Background Technology

[0002] Natural texture decorative film is a thin film material that simulates the natural textures of wood, leather, and fabrics through artificial processes. It is widely used in furniture, architectural decoration, and automotive interiors, combining decorative, practical, and environmentally friendly features. Through technological means, natural texture decorative film achieves a realistic decorative effect, satisfying people's pursuit of natural aesthetics while overcoming the limitations of natural materials in terms of cost, processing, and environmental protection, thus becoming one of the important materials in the modern decoration industry.

[0003] In scenarios where simulated natural texture decorative films need to achieve three-dimensional simulated textures, adapt to the characteristics of flexible substrates, and meet the needs of large-scale production, flexible embossing equipment will be the first choice. At present, most flexible embossing equipment for simulated natural texture decorative films adopts fixed pressing devices. If different thickness requirements are to be met, the entire set of molds must be replaced. Mold replacement not only requires machine downtime, but also the cost of a single high-precision mold is high, resulting in high production costs and affecting the continuity of production. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a flexible embossing device for decorative films with natural textures, aiming to improve the problems in the existing technology where mold replacement not only requires machine downtime, but also has a high cost for a single set of high-precision molds, resulting in high production costs and affecting the continuity of production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a flexible embossing device for a decorative film with simulated natural texture, comprising a hollow plate, wherein a plurality of first support rods are fixedly connected to the top of the hollow plate, a first sliding groove is formed on the inner wall of the plurality of first support rods, a first sliding rod is slidably connected to the inner wall of the first sliding groove, a first roller is rotatably connected to the outer wall of the first sliding rod, a second support rod is rotatably connected to the left and right sides of the hollow plate, a cam is fixedly connected to the outer wall of the plurality of second support rods, a rocker arm is fixedly connected to the far end of the plurality of second support rods, a plurality of first limiting grooves are formed on the outer wall of the rocker arm, a first fixing rod is fixedly connected to the rear end of the left and right sides of the hollow plate, a second sliding rod slides on the outer wall of the first fixing rod, a first limiting plate is fixedly connected to the outer wall of the second sliding rod, and a correction mechanism is fixedly connected to the top of the hollow plate, the correction mechanism being used to correct the angle.

[0006] As a further description of the above technical solution:

[0007] The correction mechanism includes a support block, the bottom of which is fixedly connected to the top of a hollow plate. Guide grooves are formed on the inner walls of multiple support blocks. Second sliding grooves are formed on opposite sides of the tops of multiple support blocks. Multiple second limiting grooves are formed on adjacent sides of the tops of multiple support blocks. A rotating rod is rotatably connected to the inner wall of the guide groove. A second support plate is rotatably connected to the outer wall of the rotating rod. A protruding plate is slidably connected to the inner wall of the second sliding groove. A third sliding rod is slidably connected to the inner wall of the second limiting groove.

[0008] As a further description of the above technical solution:

[0009] Each of the adjacent sides of the second support plates is fixedly connected to a protective plate, and the outer wall of the third sliding rod is fixedly connected to a second limiting plate.

[0010] As a further description of the above technical solution:

[0011] The inner wall of the hollow plate is rotatably connected to a second roller, and the outer wall of the second roller is rotatably connected to a transmission belt.

[0012] As a further description of the above technical solution:

[0013] A first support plate is fixedly connected to the right side of the hollow plate, and a motor is fixedly connected to the top of the first support plate.

[0014] As a further description of the above technical solution:

[0015] A protective sleeve is fixedly connected to the top of the motor, and the output end of the motor is fixedly connected to the right end of the second roller.

[0016] As a further description of the above technical solution:

[0017] A controller is fixedly connected to the front side of the protective cover, and heat dissipation holes are provided on the top of the protective cover.

[0018] As a further description of the above technical solution:

[0019] The hollow plate has mounting grooves on both its left and right sides, and the bottom end of the first sliding rod is rotatably connected to the top end of the cam.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the rocker arm is rocked to drive the second support rod to rotate. When the cam starts to rotate, it drives the first sliding rod to move up and down. When the first sliding rod can move up and down, it drives the first roller to move up and down. Then the second sliding rod is moved so that the second sliding rod is inserted into the first limiting groove, so that the rocker arm cannot rotate, thereby achieving the effect of adjusting the printing thickness.

[0022] 2. In this utility model, pulling the convex plate causes the second support plate to move in the guide groove of the support block. Since the second support plate is rotatably connected to the rotating rod, pulling the third sliding rod causes the third sliding rod to be stuck on the inner wall of the second sliding groove, preventing the convex plate from moving, thereby achieving the goal of correcting the angle of the equipment. Attached Figure Description

[0023] Figure 1 This is a front perspective view of a flexible embossing device for a decorative film with simulated natural texture, as proposed in this utility model.

[0024] Figure 2 This is a top view of a flexible embossing device for a decorative film with simulated natural texture, as proposed in this utility model.

[0025] Figure 3 This is a partial structural diagram of the first roller of a flexible embossing device for a decorative film with simulated natural texture, as proposed in this utility model.

[0026] Figure 4 This is a partial structural diagram of the rocker arm of a flexible embossing device for a decorative film with simulated natural texture, as proposed in this utility model.

[0027] Figure 5 This is a partial structural diagram of the support block of a flexible embossing device for a decorative film with simulated natural texture, as proposed in this utility model.

[0028] Figure 6 This is a partial structural diagram of the convex plate of a flexible embossing device for a decorative film with simulated natural texture, as proposed in this utility model.

[0029] Legend:

[0030] 1. Hollow plate; 2. Correction mechanism; 201. Support block; 202. Guide groove; 203. Second sliding groove; 204. Second limiting groove; 205. Rotating rod; 206. Second support plate; 207. Protruding plate; 208. Third sliding rod; 3. First support rod; 4. First sliding groove; 5. First sliding rod; 6. First roller; 7. Cam; 8. Second support rod; 9. Rocker arm; 10. First limiting groove; 11. First fixing rod; 12. Second sliding rod; 13. First limiting plate; 14. Second roller; 15. Transmission belt; 16. First support plate; 17. Motor; 18. Protective sleeve; 19. Controller; 20. Heat dissipation hole; 21. Mounting groove; 22. Protective plate; 23. Second limiting plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 This utility model provides an embodiment of a flexible embossing device for a decorative film with natural texture, comprising a hollow plate 1, a plurality of first support rods 3 fixedly connected to the top of the hollow plate 1, a first sliding groove 4 opened on the inner wall of the plurality of first support rods 3, a first sliding rod 5 slidably connected to the inner wall of the first sliding groove 4, a first roller 6 rotatably connected to the outer wall of the first sliding rod 5, a second support rod 8 rotatably connected to the left and right sides of the hollow plate 1, a cam 7 fixedly connected to the outer wall of the plurality of second support rods 8, a rocker arm 9 fixedly connected to the far end of the plurality of second support rods 8, a plurality of first limiting grooves 10 opened on the outer wall of the rocker arm 9, a first fixing rod 11 fixedly connected to the rear ends of the left and right sides of the hollow plate 1, a second sliding rod 12 sliding on the outer wall of the first fixing rod 11, a first limiting plate 13 fixedly connected to the outer wall of the second sliding rod 12, and a correction mechanism 2 fixedly connected to the top of the hollow plate 1, the correction mechanism 2 being used to correct angles;

[0033] Specifically, the hollow plate 1 is used as a load-bearing device, the first support rod 3 is used to support the equipment, the first sliding groove 4 is used to limit the sliding of the first sliding rod 5, the first sliding rod 5 is used to drive the first roller 6 to slide, the first roller 6 is used for the embossing equipment, the cam 7 is used to drive the first sliding rod 5 to move up and down, the second support rod 8 is used to fix the rocker arm 9 and the cam 7, the rocker arm 9 is used to drive the cam 7 to rotate, the first limiting groove 10 is used to fix the second sliding rod 12, the first limiting plate 13 is used to limit the second sliding rod 12, the first fixing rod 11 is used to support the second sliding rod 12, and the second sliding rod 12 is used to fix the rocker arm 9 to prevent the device from becoming unstable.

[0034] Please see the appendix Figure 2 Appendix Figure 5 and attached Figure 6The correction mechanism 2 includes a support block 201. The bottom of the support block 201 is fixedly connected to the top of the hollow plate 1. The inner walls of the multiple support blocks 201 are provided with guide grooves 202. The tops of the multiple support blocks 201 are provided with second sliding grooves 203 on opposite sides. The tops of the multiple support blocks 201 are provided with multiple second limiting grooves 204 on adjacent sides. The inner wall of the guide groove 202 is rotatably connected to a rotating rod 205. The outer wall of the rotating rod 205 is rotatably connected to a second support plate 206. The inner wall of the second sliding groove 203 is slidably connected to a protruding plate 207. The inner wall of the second limiting groove 204 is slidably connected to a third sliding rod 208.

[0035] Specifically, the support block 201 is used for the equipment device, the guide groove 202 is used to install the second support plate 206, the second sliding groove 203 is used to drive the convex plate 207 to slide, the second limiting groove 204 is used to fix the convex plate 207, the rotating rod 205 is used to drive the second support plate 206 to rotate, the second support plate 206 is used for the straightening device, the convex plate 207 is used to slide and drive the second support plate 206 to rotate, and the third sliding rod 208 is used to fix the convex plate 207 to prevent the convex plate 207 from sliding unstablely.

[0036] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 6 A first support plate 16 is fixedly connected to the right side of the hollow plate 1, and a motor 17 is fixedly connected to the top of the first support plate 16. A protective plate 22 is fixedly connected to the adjacent side of multiple second support plates 206. A second limiting plate 23 is fixedly connected to the outer wall of the third sliding rod 208. A second roller 14 is rotatably connected to the inner wall of the hollow plate 1, and a transmission belt 15 is rotatably connected to the outer wall of the second roller 14.

[0037] Specifically, the first support plate 16 is used to support the motor 17, the motor 17 is used to drive the second roller 14 to rotate, the second roller 14 is used to drive the transmission belt 15 to slide, the transmission belt 15 is used to drive the equipment to move horizontally, the protection plate 22 is used to protect the equipment and prevent the equipment from being damaged, and the second limiting plate 23 is used to limit the sliding distance of the third sliding rod 208.

[0038] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 4 The front side of the protective sleeve 18 is fixedly connected to the controller 19, the top of the protective sleeve 18 is provided with heat dissipation holes 20, the top of the motor 17 is fixedly connected to the protective sleeve 18, the output end of the motor 17 is fixedly connected to the right end of the second roller 14, the left and right sides of the hollow plate 1 are provided with mounting grooves 21, and the bottom end of the first sliding rod 5 is rotatably connected to the top end of the cam 7.

[0039] Specifically, the controller 19 is used to control the switch of the motor 17, thereby controlling the rotation of the second roller 14; the protective sleeve 18 is used to protect the motor 17 and prevent it from being damaged; the heat dissipation hole 20 is used to dissipate heat from the motor 17 and increase its service life; and the mounting slot 21 is used to install other devices.

[0040] Working principle: Shaking the rocker arm 9 drives the second support rod 8 to rotate, which in turn drives the cam 7 to start rotating. When the cam 7 starts rotating, it drives the first sliding rod 5 to move up and down. When the first sliding rod 5 can move up and down, it drives the first roller 6 to move up and down, and then moves the second sliding rod 12, so that the second sliding rod 12 is inserted into the first limiting groove 10 on the outer wall of the rocker arm 9, so that the rocker arm 9 cannot rotate, thereby locking the first sliding rod 5 and preventing it from moving, so as to adjust the printing thickness.

[0041] Pulling the convex plate 207 causes it to slide along the inner wall of the second sliding groove 203 in the support block 201, thereby moving the second support plate 206 along the guide groove 202 of the support block 201. Since the second support plate 206 is rotatably connected to the rotating rod 205, the rotating rod 205 can rotate. Then pulling the third sliding rod 208 causes it to lock onto the inner wall of the second sliding groove 203 in the support block 201, preventing the convex plate 207 from moving, thus achieving the goal of correcting the angle of the equipment.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flexible embossing device for a decorative film with simulated natural texture, comprising a hollow plate (1), characterized in that: The top of the hollow plate (1) is fixedly connected to a plurality of first support rods (3). The inner wall of each of the plurality of first support rods (3) is provided with a first sliding groove (4). The inner wall of the first sliding groove (4) is slidably connected to a first sliding rod (5). The outer wall of the first sliding rod (5) is rotatably connected to a first roller (6). The left and right sides of the hollow plate (1) are rotatably connected to second support rods (8). The outer walls of the plurality of second support rods (8) are fixedly connected to cams (7). (8) is fixedly connected to a rocker arm (9) at the far end of each side. The outer wall of the rocker arm (9) is provided with a plurality of first limiting grooves (10). The left and right rear ends of the hollow plate (1) are fixedly connected to a first fixing rod (11). The outer wall of the first fixing rod (11) slides a second sliding rod (12). The outer wall of the second sliding rod (12) is fixedly connected to a first limiting plate (13). The top of the hollow plate (1) is fixedly connected to a correction mechanism (2). The correction mechanism (2) is used to correct the angle.

2. The flexible embossing equipment for a decorative film with simulated natural texture as described in claim 1, characterized in that: The correction mechanism (2) includes a support block (201), the bottom of which is fixedly connected to the top of the hollow plate (1). The inner walls of the multiple support blocks (201) are provided with guide grooves (202). The tops of the multiple support blocks (201) are provided with second sliding grooves (203) on opposite sides. The tops of the multiple support blocks (201) are provided with multiple second limiting grooves (204) on adjacent sides. The inner wall of the guide groove (202) is rotatably connected with a rotating rod (205). The outer wall of the rotating rod (205) is rotatably connected with a second support plate (206). The inner wall of the second sliding groove (203) is slidably connected with a protruding plate (207). The inner wall of the second limiting groove (204) is slidably connected with a third sliding rod (208).

3. The flexible embossing equipment for a decorative film with simulated natural textures according to claim 2, characterized in that: Each of the adjacent sides of the plurality of second support plates (206) is fixedly connected with a protective plate (22), and the outer wall of the third sliding rod (208) is fixedly connected with a second limiting plate (23).

4. The flexible embossing equipment for a decorative film with simulated natural texture as described in claim 1, characterized in that: The inner wall of the hollow plate (1) is rotatably connected to a second roller (14), and the outer wall of the second roller (14) is rotatably connected to a transmission belt (15).

5. The flexible embossing equipment for a decorative film with simulated natural textures according to claim 1, characterized in that: A first support plate (16) is fixedly connected to the right side of the hollow plate (1), and a motor (17) is fixedly connected to the top of the first support plate (16).

6. The flexible embossing equipment for a decorative film with simulated natural textures according to claim 5, characterized in that: A protective sleeve (18) is fixedly connected to the top of the motor (17), and the output end of the motor (17) is fixedly connected to the right end of the second roller (14).

7. The flexible embossing equipment for a decorative film with simulated natural textures according to claim 6, characterized in that: The protective sleeve (18) is fixedly connected to the front side of the controller (19), and the top of the protective sleeve (18) is provided with heat dissipation holes (20).

8. The flexible embossing equipment for a decorative film with simulated natural textures according to claim 1, characterized in that: The hollow plate (1) has mounting grooves (21) on both the left and right sides, and the bottom end of the first sliding rod (5) is rotatably connected to the top end of the cam (7).