A glass product decal positioning device
By designing a glass decal positioning device with support rollers and a motor-driven mechanism, the problem of glass bottles rolling during manual decal application was solved, achieving an efficient and stable decal application process and improving product quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZIBO HICHEON HOMEWARE CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-02
AI Technical Summary
When applying bottle labels manually, glass bottles lack a restraint mechanism and are prone to rolling, affecting the decal effect.
A glass product decal positioning device was designed, including a support roller, a motor-driven flipping mechanism, a limiting structure, and a hot press cylinder. The support roller stabilizes the glass product, the motor flipping mechanism avoids manual operation, and the hot press cylinder heats up the glass for decal application.
It improves the stability and efficiency of decal application, reduces labor intensity, enhances the adhesion and quality of decals, and reduces the risk of damage to glass products.
Smart Images
Figure CN224312181U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass product manufacturing technology, and in particular to a glass product decal positioning device. Background Technology
[0002] After glass bottles are produced, corresponding labels need to be affixed to the bottle body. The existing technology mainly involves manually affixing the labels to the bottles. When manually affixing labels, the glass bottle is placed directly on the table. After one side is processed, the bottle is manually rotated to process the label on the other side. During the process, the glass bottle lacks a limit and is prone to rolling, which affects the labeling effect.
[0003] Therefore, it is necessary to provide a new glass product decal positioning device to solve the above-mentioned technical problems. Utility Model Content
[0004] To address the technical problem that when manually applying decals to glass bottles, the bottles are placed directly on a table, and after one side is processed, the bottle is manually rotated to apply the decals to the other side. During this process, the glass bottle lacks a limiting position, making it prone to rolling and affecting the decal effect. This utility model provides a glass product decal positioning device.
[0005] The glass product decal positioning device provided by this utility model includes: a base; a support frame fixed on the top of the base; a first support roller and a second support roller rotatably installed in the support frame, the first support roller cooperating with the second support roller to stably support the glass product; a motor fixed on the support frame for driving the first support roller to rotate and flip the glass product, the output shaft of the motor being connected to the first support roller via a coupling; and a limiting structure provided on the top of the base for pressing and stabilizing the glass product.
[0006] Preferably, the top of the base is fixed with a fixing frame, and the limiting structure includes an electric telescopic rod installed on the fixing frame, a U-shaped plate installed on the output rod of the electric telescopic rod, and a hot press cylinder rotatably installed in the U-shaped plate for pressing and stabilizing the glass product.
[0007] Preferably, a heating tube for heating the decal is installed inside the hot press cylinder, and rubber sleeves for increasing friction are fitted over both the first and second support rollers. The rubber sleeves are also used for shock absorption.
[0008] Preferably, a slider is slidably mounted on the fixing frame, and a baffle for defining the placement position of the glass product is installed at the bottom of the slider. A shock-absorbing pad for mitigating impact is installed on the side of the baffle near the support frame.
[0009] Preferably, a support plate for auxiliary support of the slider is fixed to the top of the slider, a ball bearing for reducing friction is embedded in the top of the fixing frame, and the bottom of the support plate is in contact with the ball bearing.
[0010] Preferably, the support plate is threaded with a limiting bolt for stabilizing the position of the baffle, and the top of the fixing frame is provided with a bayonet, the limiting bolt extending into the bayonet.
[0011] Preferably, both sides of the fixing frame are provided with limiting wheels for stabilizing the plastic film for decals on glass products, and the limiting wheels are provided with limiting recesses for stabilizing the plastic film for decals on glass products.
[0012] Compared with related technologies, the glass decal positioning device provided by this utility model has the following advantages:
[0013] This utility model provides a glass product decal positioning device:
[0014] 1. By setting up a first support roller and a second support roller, the glass products are stably supported to prevent rolling, ensuring the stability of the decal process and improving the decal effect. By setting up a motor to drive the first support roller to rotate and flip the glass products, there is no need to manually rotate the bottle body, which improves production efficiency and reduces labor intensity.
[0015] 2. By setting a limiting structure, the electric telescopic rod drives the U-shaped plate and the hot press cylinder to press the glass product. The hot press cylinder can roll with the glass product, reducing friction and avoiding scratching the surface of the glass product. In addition, the heating tube inside the hot press cylinder heats the bottle sticker, improving the adhesion and bonding of the sticker, further enhancing the sticker effect and product quality. Attached Figure Description
[0016] Figure 1 A front sectional view of a preferred embodiment of the glass product decal positioning device provided by this utility model;
[0017] Figure 2 This is a schematic diagram of the main structure of the support frame in this utility model;
[0018] Figure 3 for Figure 1 An enlarged structural diagram of part A shown in the figure;
[0019] Figure 4 This is a schematic diagram of the front cross-sectional structure of the hot press cylinder in this utility model.
[0020] The following are labeled in the diagram: 1. Base; 2. Support frame; 3. First support roller; 4. Second support roller; 5. Rubber sleeve; 6. Motor; 7. Fixing frame; 8. Electric telescopic rod; 9. U-shaped plate; 10. Hot press cylinder; 11. Heating tube; 12. Slider; 13. Baffle; 14. Shock absorber; 15. Support plate; 16. Ball bearing; 17. Limit bolt; 18. Limit wheel. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please refer to the following: Figures 1-4 ,in, Figure 1 A front sectional view of a preferred embodiment of the glass product decal positioning device provided by this utility model; Figure 2 This is a schematic diagram of the main structure of the support frame in this utility model; Figure 3 for Figure 1 An enlarged structural diagram of part A shown in the figure; Figure 4 This is a schematic diagram of the front cross-sectional structure of the hot press cylinder in this utility model.
[0023] The glass product decal positioning device includes: a base 1; a support frame 2 fixed to the top of the base 1; a first support roller 3 and a second support roller 4 rotatably installed within the support frame 2, the first support roller 3 cooperating with the second support roller 4 to stably support the glass product; a motor 6 fixed to the support frame 2 for driving the first support roller 3 to rotate and flip the glass product, the output shaft of the motor 6 being connected to the first support roller 3 via a coupling; and a limiting structure disposed on the top of the base 1 for pressing and stabilizing the glass product. By configuring the first support roller 3 and the second support roller 4, stable support of the glass product is achieved. The purpose is to prevent the glass bottle from rolling due to the lack of a limiting device during manual decal application, ensuring the stability of the decal process and improving the decal effect. By setting up a motor 6, and the output shaft of the motor 6 being connected to the first support roller 3 through a coupling, the motor 6 drives the first support roller 3 to rotate and flip the glass product. This eliminates the need for manual rotation of the bottle, improving production efficiency and reducing labor intensity. By setting up a limiting structure, the glass product can be further pressed and stabilized during the decal process, further preventing the glass bottle from shaking and ensuring the quality and precision of the decal. This provides reliable positioning and support for the decal production of glass products.
[0024] The base 1 has a fixed frame 7 on its top. The limiting structure includes an electric telescopic rod 8 mounted on the fixed frame 7, a U-shaped plate 9 mounted on the output rod of the electric telescopic rod 8, and a hot press cylinder 10 rotatably mounted in the U-shaped plate 9 for pressing and stabilizing the glass product. By setting the fixed frame 7, a stable installation base is provided for the limiting structure. By setting the electric telescopic rod 8 mounted on the fixed frame 7, the position of the limiting structure can be flexibly adjusted according to the height of the glass product, improving the versatility of the device. By setting the U-shaped plate 9 mounted on the output rod of the electric telescopic rod 8, it plays the role of bearing the hot press cylinder 10 and transmitting the pressing force. By setting the hot press cylinder 10 rotatably mounted in the U-shaped plate 9, the hot press cylinder 10 can roll with the glass product while pressing and stabilizing it, reducing friction, avoiding scratches on the surface of the glass product, and making the pressing process smoother, further improving the decal effect and product quality, and ensuring production efficiency.
[0025] The hot press cylinder 10 is equipped with a heating tube 11 for heating the decals. The first support roller 3 and the second support roller 4 are both fitted with rubber sleeves 5 to increase friction. These rubber sleeves 5 also serve to dampen shocks. By installing the heating tube 11 inside the hot press cylinder 10, the decals are heated for heating. Heating allows the adhesive on the decals to work more quickly, improving the firmness and adhesion of the decals, ensuring they don't easily fall off, and improving the quality of the decals. The rubber sleeves 5 on the first support roller 3 and the second support roller 4 increase friction, making the glass products more stable on the support rollers and less prone to slipping. Simultaneously, the rubber sleeves 5 dampen shocks, reducing the vibration experienced by the glass products during placement and flipping, lowering the risk of damage due to vibration, protecting the integrity of the glass products, ensuring the smooth progress of the decal process, and improving production efficiency and product qualification rate.
[0026] A slider 12 is slidably mounted on the fixed frame 7. A baffle 13 for limiting the placement position of glass products is installed at the bottom of the slider 12. A shock-absorbing pad 14 for mitigating impact is installed on the side of the baffle 13 near the support frame 2. By setting the slider 12 to slide on the fixed frame 7, the position of the baffle 13 can be flexibly adjusted. The position of the baffle 13 can be adjusted according to the glass products of different sizes to limit their placement position, improving the applicability of the device. By installing the baffle 13 at the bottom of the slider 12, the glass products are positioned to ensure that they are placed in the correct position, which facilitates subsequent decal application and improves the accuracy of the decal application. By installing the shock-absorbing pad 14 on the side of the baffle 13 near the support frame 2, if the glass products collide with the baffle 13 during placement, the shock-absorbing pad 14 can mitigate the impact, reduce the risk of damage to the glass products due to collision, protect the integrity of the glass products, and also reduce noise caused by collisions, thus optimizing the production environment.
[0027] The top of the slider 12 is fixed with a support plate 15 for auxiliary support of the slider 12. The top of the fixing frame 7 is inlaid with ball bearings 16 for reducing friction. The bottom of the support plate 15 is in contact with the ball bearings 16. By setting the support plate 15 to be fixed to the top of the slider 12, the effect of auxiliary support of the slider 12 is achieved, which enhances the stability of the slider 12, prevents it from tilting or shaking during sliding, and ensures the accuracy of the position of the baffle 13. By inlaying the ball bearings 16 on the top of the fixing frame 7, the friction is reduced, making the support plate 15 move more smoothly, reducing the resistance during movement, and facilitating quick adjustment of the position of the baffle 13. By making the bottom of the support plate 15 contact the ball bearings 16, the sliding of the slider 12 is more stable, reducing wear caused by friction and extending the service life of the device.
[0028] The support plate 15 is threaded with a limiting bolt 17 for stabilizing the position of the baffle 13. The top of the fixing frame 7 is provided with a slot, and the limiting bolt 17 extends into the slot. By setting the limiting bolt 17 threaded on the support plate 15, the position of the baffle 13 is stabilized. After the position of the baffle 13 is adjusted, tightening the limiting bolt 17 can prevent the baffle 13 from shifting due to external forces or other factors, ensuring the accuracy of the glass product positioning. By setting a slot on the top of the fixing frame 7, and the limiting bolt 17 extending into the slot, the limiting bolt 17 is further fixed, enhancing the locking effect of the limiting bolt 17 on the position of the baffle 13. This ensures that the baffle 13 remains stable during the decal application process, allowing the glass product to always be in the accurate position for decal application, improving the accuracy of the decal application and the product quality.
[0029] Both sides of the fixing frame 7 are provided with limiting wheels 18 for stabilizing the plastic film used for decals on glass products. Each limiting wheel 18 has a limiting recess for stabilizing the plastic film. By providing limiting wheels 18 on both sides of the fixing frame 7, the plastic film is stabilized, preventing displacement or wrinkles during the decal application process and ensuring smooth application. The limiting recesses further stabilize the plastic film, allowing it to better adhere to the film and providing precise guidance and positioning. This ensures the film is applied smoothly and accurately to the glass product, significantly improving the decal quality, reducing defects caused by film instability, enhancing product aesthetics and yield, increasing production efficiency, and reducing production costs.
[0030] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0031] The working principle of the glass product decal positioning device provided by this utility model is as follows:
[0032] This solution also includes an electrical control cabinet, which is installed on the equipment. During use, each piece of electrical equipment can be started and operated separately through the electrical control cabinet. The power connection method of each piece of electrical equipment is an existing mature technology and is well known to those in the field. It will not be elaborated here. In this solution, motor 6 can be NEMA 23 and electric telescopic rod 8 can be Delk LT30 electric push rod.
[0033] In use, the glass product is placed on the first support roller 3 and the second support roller 4. The rubber sleeve 5 increases friction to stabilize the glass product and also acts as a shock absorber. According to the size of the glass product, the sliding slider 12 adjusts the position of the baffle 13. The shock-absorbing pad 14 reduces the impact when the glass product collides with the baffle 13. After determining the position, tighten the limiting bolt 17 so that it extends into the slot at the top of the fixing frame 7 to stabilize the position of the baffle 13 and ensure that the glass product is placed accurately. Start the electric telescopic rod 8. Its output rod drives the U-shaped plate 9 to move downward. The hot press cylinder 10 presses the glass product accordingly. The hot press cylinder 10 can roll with the glass product to reduce friction and avoid scratching the surface of the glass product. The heating tube 11 in the hot press cylinder 10 heats the bottle label to improve the firmness and adhesion of the label. Start the motor 6. Its output shaft drives the first support roller 3 to rotate through the coupling, thereby flipping the glass product and realizing the labeling operation on different sides.
[0034] Compared with related technologies, the glass decal positioning device provided by this utility model has the following advantages:
[0035] This utility model provides a glass product decal positioning device. By setting a first support roller 3 and a second support roller 4, the glass product is stably supported to prevent rolling, ensuring the stability of the decal process and improving the decal effect. By setting a motor 6 to drive the first support roller 3 to rotate and flip the glass product, the bottle body does not need to be manually rotated, improving production efficiency and reducing labor intensity. By setting a limiting structure, the electric telescopic rod 8 drives the U-shaped plate 9 and the hot press cylinder 10 to press the glass product. The hot press cylinder 10 can roll with the glass product, reducing friction and preventing scratches on the surface of the glass product. In addition, the heating tube 11 inside the hot press cylinder 10 heats the bottle label, improving the adhesion and bonding of the decal, further improving the decal effect and product quality.
[0036] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.
[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A glass product decal positioning device, characterized in that, include: Base; A support frame fixed to the top of the base; The first and second support rollers, which are rotatably installed in the support frame, are used in conjunction with the second support roller to stably support the glass product. A motor fixed to the support frame for driving the first support roller to rotate and flip the glass product is provided with a coupling for connecting the output shaft of the motor to the first support roller; A limiting structure is installed on the top of the base to press and stabilize the glass product.
2. The glass product decal positioning device according to claim 1, characterized in that, The base is fixed to a frame, and the limiting structure includes an electric telescopic rod mounted on the frame, a U-shaped plate mounted on the output rod of the electric telescopic rod, and a hot press cylinder rotatably mounted in the U-shaped plate for pressing and stabilizing the glass product.
3. The glass product decal positioning device according to claim 2, characterized in that, The hot press cylinder is equipped with a heating tube for heating and applying the decals. Both the first and second support rollers are fitted with rubber sleeves to increase friction and also to reduce shock.
4. The glass product decal positioning device according to claim 2, characterized in that, A slider is slidably mounted on the fixed frame, and a baffle for limiting the placement position of the glass product is installed at the bottom of the slider. A shock-absorbing pad for mitigating impact is installed on the side of the baffle near the support frame.
5. The glass product decal positioning device according to claim 4, characterized in that, The top of the slider is fixed with a support plate for auxiliary support of the slider, the top of the fixing frame is inlaid with a ball for reducing friction, and the bottom of the support plate is in contact with the ball.
6. The glass product decal positioning device according to claim 5, characterized in that, The support plate is threaded with a limiting bolt for stabilizing the position of the baffle, and the top of the fixing frame is provided with a bayonet, into which the limiting bolt extends.
7. The glass product decal positioning device according to claim 2, characterized in that, Both sides of the fixing frame are provided with limiting wheels for stabilizing the plastic film for decals on glass products, and the limiting wheels are provided with limiting recesses for stabilizing the plastic film for decals on glass products.