A high-efficiency shearing and slitting machine for producing rolled copper foil

Abstract

This utility model relates to the field of mechanical equipment and discloses a high-efficiency shearing and slitting machine for producing rolled copper foil. It includes a frame, with an unwinding mechanism fixedly connected to the top of the frame, and a slitting mechanism also fixedly connected to the top of the frame. The unwinding mechanism includes two copper coil support columns, the bottom of which is fixedly connected to the top of the frame. A copper coil shaft is rotatably connected to adjacent sides of the two copper coil support columns, and a copper coil roller is fixedly connected to the outside of the copper coil shaft. Two material guide support columns are fixedly connected to the top of the frame, with adjusting screws threaded to the top of each column and movable blocks threaded to the bottom of each adjusting screw. This utility model reduces wrinkles and stacking of the copper foil under the clamping action and spring tension compensation, resulting in a flatter copper foil, increased shearing and slitting accuracy, and further guaranteed quality.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment, and in particular to a high-efficiency shearing and slitting machine for the production of rolled copper foil. Background Technology

[0002] Rolled copper foil is a high-precision copper foil produced through a rolling process. It is made from high-purity electrolytic copper through multiple processes such as casting and cold rolling. It is widely used in high-end electronic and new energy fields such as flexible circuit boards, lithium battery electrodes, and 5G components. It is a key basic material for ensuring product performance in the electronic information and new energy industries.

[0003] The high-efficiency shearing and slitting machine for rolled copper foil production is a slitting device specifically designed for high-precision and easily damaged materials such as rolled copper foil. It can accurately slit wide copper foil rolls into narrow specifications. Through a precision tension control device and a high-hardness wear-resistant blade assembly, it ensures that the copper foil does not produce wrinkles, burrs, or tensile deformation during high-speed slitting. It is widely used in lithium batteries, flexible circuit boards and other fields, and is a key piece of equipment for improving the production efficiency and yield of rolled copper foil.

[0004] In some existing technology devices, some high-efficiency shearing and slitting machines for the production of rolled copper foil use a guide structure with a fixed gap, which makes it difficult to flexibly adjust the clamping force according to the thickness of the copper foil. Excessive gap causes the copper foil to shift and wrinkle. In addition, the tension adjustment is a rigid mechanical structure, which makes it difficult to release the internal stress of the copper foil through elastic buffering, causing the copper foil to stretch and deform or loosen and accumulate, resulting in slitting accuracy. Therefore, a high-efficiency shearing and slitting machine for the production of rolled copper foil is proposed to solve the above problems. Summary of the Invention

[0005] To overcome the above shortcomings, this utility model provides a high-efficiency shearing and slitting machine for the production of rolled copper foil, which aims to improve the problems of rigid adjustment in some existing devices being unable to cope with tension fluctuations and release the internal stress of copper foil.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-efficiency shearing and slitting machine for producing rolled copper foil includes a frame, an unwinding mechanism fixedly connected to the top of the frame, and a slitting mechanism fixedly connected to the top of the frame.

[0008] The unwinding mechanism includes two copper coil support columns. The bottom of the copper coil support columns is fixedly connected to the top of the frame. A copper coil shaft is rotatably connected to the adjacent side of the two copper coil support columns. A copper coil roller is fixedly connected to the outside of the copper coil shaft. Two material guide support columns are fixedly connected to the top of the frame. An adjusting screw is threaded to the top of the material guide support columns. A movable block is threaded to the bottom of the adjusting screw. A movable roller is rotatably connected to the adjacent side of the two movable blocks. A fixed slider is fixedly connected to the top of the frame. A tension assembly is fixedly connected to the top of the frame.

[0009] As a further description of the above technical solution:

[0010] The tension assembly includes two tension support columns. The bottom of the tension support columns is fixedly connected to the top of the frame. A spring is fixedly connected inside the tension support column. An adjusting block is fixedly connected to the bottom of the spring. An adjusting shaft is rotatably connected to the adjacent side of the two adjusting blocks. An adjusting roller is fixedly connected to the outside of the adjusting shaft.

[0011] As a further description of the above technical solution:

[0012] The slitting mechanism includes two slitting support columns, the bottom of which is fixedly connected to the top of the frame. Fixed rollers are rotatably connected to adjacent sides of the two slitting support columns. A motor is fixedly connected to the rear side of the slitting support columns. A slitting shaft is fixedly connected to the drive end of the motor. Two slitting cutters are fixedly connected to the outside of the slitting shaft. A collecting assembly and a winding assembly are fixedly connected to the top of the frame.

[0013] As a further description of the above technical solution:

[0014] The collection assembly includes a fan, the bottom of which is fixedly connected to the top of the frame. An air duct is provided inside the slit support column. Two debris inlets are provided at the top of the slit support column. A collection box is fixedly connected to the rear side of the slit support column. A collection groove is provided inside the collection box. A protective net is fixedly connected to the rear side of the collection box.

[0015] As a further description of the above technical solution:

[0016] The winding assembly includes two winding support columns, the bottom of which is fixedly connected to the top of the frame. A winding shaft is rotatably connected to the adjacent side of the two winding support columns, and a winding roller is fixedly connected to the outside of the winding shaft.

[0017] As a further description of the above technical solution:

[0018] The movable block is externally slidably connected to the inside of the material guide support column, and both ends of the movable roller are slidably connected to the inside of the material guide support column;

[0019] As a further description of the above technical solution:

[0020] The external part of the adjusting block is slidably connected to the inside of the tension support column, and both ends of the adjusting shaft are slidably connected to the inside of the tension support column.

[0021] As a further description of the above technical solution:

[0022] The rear side of the fan is fixedly connected to the front side of the slit support column, and the rear side of the fan is in contact with the front side of the air duct.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, screwing in or out the adjusting screw allows the movable block to slide within the guide support column, thereby adjusting the gap between the movable roller and the fixed slider. The copper foil contacts the outside of the adjusting roller, applying an upward force to the adjusting roller, causing it to rise. This, in turn, drives the adjusting block to rise, which in turn drives the spring to rise. Simultaneously, the spring applies a downward force to the adjusting block, preventing it from rising and thus preventing the copper foil from rising. This reduces material wrinkles and stacking under the clamping action and spring tension compensation, making the copper foil flatter, increasing the accuracy of shearing and slitting, and further ensuring quality.

[0025] 2. In this utility model, the air generated by the fan acts on the debris inlet through the air duct, forming a negative pressure environment at the debris inlet. The debris generated during the copper foil slitting process enters the debris inlet, then enters the air duct, and then enters the collection box. The air exits through the protective net, and the debris remains in the collection trough, realizing the timely collection of debris during the copper foil slitting process and reducing the interference of debris on the processing. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a high-efficiency shearing and slitting machine for producing rolled copper foil according to the present invention;

[0027] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0028] Figure 3 This is a schematic diagram of the slitting support column of a high-efficiency shearing and slitting machine for producing rolled copper foil, as proposed in this utility model.

[0029] Figure 4 for Figure 3 Enlarged view of point B in the middle.

[0030] Legend:

[0031] 1. Frame; 2. Unwinding mechanism; 21. Copper coil support column; 22. Copper coil shaft; 23. Copper coil roller; 24. Guide support column; 25. Adjusting screw; 26. Movable block; 27. Movable roller; 28. Fixed slider; 29. ​​Tension assembly; 291. Tension support column; 292. Spring; 293. Adjusting block; 294. Adjusting shaft; 295. Adjusting roller; 3. Slitting mechanism; 31. Slitting support column; 32. Fixed roller; 33. Motor; 34. Slitting shaft; 35. Slitting cutter; 36. Collection assembly; 361. Fan; 362. Air duct; 363. Debris inlet; 364. Collection box; 365. Collection trough; 366. Protective net; 37. Rewinding assembly; 371. Rewinding support column; 372. Rewinding shaft; 373. Rewinding roller. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figures 1 to 3 The present invention provides an embodiment of a high-efficiency shearing and slitting machine for producing rolled copper foil, comprising a frame 1. The frame 1 provides support and installation foundation for subsequent devices, which is prior art and will not be described in detail here. The top of the frame 1 is fixedly connected to an unwinding mechanism 2 and a slitting mechanism 3.

[0034] The unwinding mechanism 2 includes two copper coil support columns 21, which support subsequent devices. The bottom of the copper coil support columns 21 is fixedly connected to the top of the frame 1, which provides the mounting foundation and support for the copper coil support columns 21. A copper coil shaft 22 is rotatably connected to the adjacent side of the two copper coil support columns 21, providing support for the copper coil shaft 22. A copper coil roller 23 is fixedly connected to the outside of the copper coil shaft 22, which provides fixation for the copper coil roller 23. Two guide support columns 24 are fixedly connected to the top of the frame 1, which serves as the guide support column. 24 provides an installation base and provides support and fixation. The top of the guide support column 24 is threaded with an adjusting screw 25, which provides installation and fixation for the adjusting screw 25. The bottom of the adjusting screw 25 is threaded with a movable block 26, which can adjust the height of the movable block 26. The two movable blocks 26 are rotatably connected to the adjacent side of the movable roller 27, which provides support for the movable roller 27. The top of the frame 1 is fixedly connected with a fixed slider 28, which provides installation space for the fixed slider 28. The top of the frame 1 is fixedly connected with a tension assembly 29.

[0035] The tension assembly 29 includes two tension support columns 291, which provide support and fixation. The bottom of the tension support column 291 is fixedly connected to the top of the frame 1. The frame 1 provides installation space and support for the tension support column 291. A spring 292 is fixedly connected inside the tension support column 291, which provides extension and retraction. An adjusting block 293 is fixedly connected to the bottom of the spring 292, which can adjust the height according to the spring 292. An adjusting shaft 294 is rotatably connected to the adjacent side of the two adjusting blocks 293, which provides rotation. An adjusting roller 295 is fixedly connected to the outside of the adjusting shaft 294, which provides fixation for the adjusting roller 295.

[0036] Reference Figure 3 and Figure 4 The slitting mechanism 3 includes two slitting support columns 31, which provide installation space and support for the slitting mechanism 3. The bottom of the slitting support column 31 is fixedly connected to the top of the frame 1, and the frame 1 provides installation and support for the slitting support column 31. Fixed rollers 32 are rotatably connected to the adjacent sides of the two slitting support columns 31. The fixed rollers 32 can adjust the position of the copper foil and prevent deviation. A motor 33 is fixedly connected to the rear side of the slitting support column 31, which provides rotation power. A slitting shaft 34 is fixedly connected to the drive end of the motor 33, which transmits power. Two slitting cutters 35 are fixedly connected to the outside of the slitting shaft 34, which cuts the copper foil. A collecting assembly 36 and a winding assembly 37 are fixedly connected to the top of the frame 1.

[0037] The collection component 36 includes a fan 361, which provides airflow. The bottom of the fan 361 is fixedly connected to the top of the frame 1, which provides support and fixation for the fan 361. An air duct 362 is opened inside the slit support column 31, through which the air blown by the fan 361 passes. Two debris inlets 363 are opened at the top of the slit support column 31, which are negative pressure environments to absorb debris. A collection box 364 is fixedly connected to the rear side of the slit support column 31 to collect debris. A collection groove 365 is opened inside the collection box 364 to collect debris. A protective net 366 is fixedly connected to the rear side of the collection box 364 to prevent debris from splashing.

[0038] The winding assembly 37 includes two winding support columns 371, which provide support for subsequent devices. The bottom of the winding support column 371 is fixedly connected to the top of the frame 1. The frame 1 provides installation space and support for the winding support column 371. A winding shaft 372 is rotatably connected to the adjacent side of the two winding support columns 371. The winding support column 371 provides a fixing function for the winding shaft 372. A winding roller 373 is fixedly connected to the outside of the winding shaft 372. The winding roller 373 collects the processed copper foil.

[0039] Reference Figures 1 to 3 The movable block 26 is externally slidably connected to the inside of the guide support column 24. The movable block 26 slides within the guide support column 24 to provide height adjustment. The two ends of the movable roller 27 are slidably connected to the inside of the guide support column 24. The movable roller 27 slides within the guide support column 24 according to the adjustment of the movable block 26. The external side of the adjusting block 293 is slidably connected to the inside of the tension support column 291. The adjusting block 293 slides within the tension support column 291 to provide height adjustment. The two ends of the adjusting shaft 294 are slidably connected to the inside of the tension support column 291. The adjusting shaft 294 adjusts the height according to the adjusting block 293. The rear side of the blower 361 is fixedly connected to the front side of the slitting support column 31. The slitting support column 31 provides a fixing function for the blower 361. The rear side of the blower 361 is in contact with the front side of the air duct 362. The air blown by the blower 361 is blown out through the air duct 362.

[0040] Working principle: During the preparation for cutting and slitting copper foil, the adjusting screw 25 is adjusted and calibrated according to the copper foil. By screwing the adjusting screw 25 in or out, the movable block 26 can slide within the guide support column 24, thereby adjusting the gap between the movable roller 27 and the fixed slider 28. The copper foil is released from the copper coil roller 23 and enters the space between the movable roller 27 and the fixed slider 28 to adjust the tension. Then it comes into contact with the outside of the adjusting roller 295. The copper foil applies an upward force to the adjusting roller 295, causing the adjusting roller 295 to rise. This, in turn, drives the adjusting block 293 to rise, which in turn drives the spring 292 to rise. At the same time, the spring 292 applies a downward force to the adjusting block 293, preventing the adjusting block 293 from rising, and thus preventing the copper foil from rising.

[0041] When cutting and slitting copper foil, the height and flatness of the copper foil are adjusted by adjusting roller 295 to fixed roller 32, and then slitting by slitting cutter 35. The slitting copper foil is then wound up by winding roller 373. The air generated by fan 361 acts on the debris inlet 363 through air duct 362, creating a negative pressure environment at the debris inlet 363. The debris generated during the copper foil slitting process enters the debris inlet 363, then enters the air duct 362, and then enters the collection box 364. The air exits through protective net 366, and the debris remains in collection trough 365.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency shearing and slitting machine for producing rolled copper foil, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to an unwinding mechanism (2), and the top of the frame (1) is fixedly connected to a slitting mechanism (3). The unwinding mechanism (2) includes two copper coil support columns (21). The bottom of the copper coil support columns (21) is fixedly connected to the top of the frame (1). A copper coil shaft (22) is rotatably connected to the adjacent side of the two copper coil support columns (21). A copper coil roller (23) is fixedly connected to the outside of the copper coil shaft (22). Two guide support columns (24) are fixedly connected to the top of the frame (1). An adjusting screw (25) is threadedly connected to the top of the guide support column (24). A movable block (26) is threadedly connected to the bottom of the adjusting screw (25). A movable roller (27) is rotatably connected to the adjacent side of the two movable blocks (26). A fixed slider (28) is fixedly connected to the top of the frame (1). A tension assembly (29) is fixedly connected to the top of the frame (1).

2. The high-efficiency shearing and slitting machine for producing rolled copper foil according to claim 1, characterized in that: The tension assembly (29) includes two tension support columns (291). The bottom of the tension support column (291) is fixedly connected to the top of the frame (1). A spring (292) is fixedly connected inside the tension support column (291). An adjusting block (293) is fixedly connected to the bottom of the spring (292). An adjusting shaft (294) is rotatably connected to the adjacent side of the two adjusting blocks (293). An adjusting roller (295) is fixedly connected to the outside of the adjusting shaft (294).

3. The high-efficiency shearing and slitting machine for producing rolled copper foil according to claim 1, characterized in that: The slitting mechanism (3) includes two slitting support columns (31). The bottom of the slitting support column (31) is fixedly connected to the top of the frame (1). Fixed rollers (32) are rotatably connected to the adjacent side of the two slitting support columns (31). A motor (33) is fixedly connected to the rear side of the slitting support column (31). A slitting shaft (34) is fixedly connected to the drive end of the motor (33). Two slitting cutters (35) are fixedly connected to the outside of the slitting shaft (34). A collecting assembly (36) is fixedly connected to the top of the frame (1). A winding assembly (37) is fixedly connected to the top of the frame (1).

4. The high-efficiency shearing and slitting machine for producing rolled copper foil according to claim 3, characterized in that: The collection assembly (36) includes a fan (361), the bottom of which is fixedly connected to the top of the frame (1). An air duct (362) is provided inside the slit support column (31). Two debris inlets (363) are provided at the top of the slit support column (31). A collection box (364) is fixedly connected to the rear side of the slit support column (31). A collection groove (365) is provided inside the collection box (364). A protective net (366) is fixedly connected to the rear side of the collection box (364).

5. A high-efficiency shearing and slitting machine for producing rolled copper foil according to claim 3, characterized in that: The winding assembly (37) includes two winding support columns (371), the bottom of which is fixedly connected to the top of the frame (1), and a winding shaft (372) is rotatably connected to the adjacent side of the two winding support columns (371). A winding roller (373) is fixedly connected to the outside of the winding shaft (372).

6. The high-efficiency shearing and slitting machine for producing rolled copper foil according to claim 1, characterized in that: The movable block (26) is externally slidably connected to the inside of the material guide support column (24), and the two ends of the movable roller (27) are slidably connected to the inside of the material guide support column (24).

7. The high-efficiency shearing and slitting machine for producing rolled copper foil according to claim 2, characterized in that: The external part of the adjusting block (293) is slidably connected to the inside of the tension support column (291), and the two ends of the adjusting shaft (294) are slidably connected to the inside of the tension support column (291).

8. The high-efficiency shearing and slitting machine for producing rolled copper foil according to claim 4, characterized in that: The rear side of the fan (361) is fixedly connected to the front side of the slit support column (31), and the rear side of the fan (361) is in contact with the front side of the air duct (362).

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