Intelligent dehydration device

Abstract

The utility model discloses a kind of intelligent dehydration devices, belong to textile machinery technical field, it includes frame, the frame front end face center near both sides with rear end face center near both sides are equipped with connecting plate, the frame front end face center near top with rear end face center near top are equipped with intelligent structure, two The intelligent structure includes two mounting plates, two The mounting plate is respectively arranged in frame front end face center near top with rear end face center near top, two The mounting plate lower end face center is equipped with camera, the frame upper end face center near front with rear is equipped with clamping plate, two The clamping plate upper end face center is equipped with transmission module, in addition, the utility model, can guarantee weaving cloth surface clean, and, the hot air that needs to be blown to the weaving cloth of dehydration, realize drying dehydration purpose, effectively integrate different function modules, improve work efficiency and product quality, reduce manual intervention.

Description

Technical Field

[0001] This utility model belongs to the field of textile machinery technology, specifically an intelligent dehydration device. Background Technology

[0002] With the rapid development of the textile industry, water jet looms are increasingly widely used in textile production. However, water jet looms generate a large amount of water during high-speed operation. If this water is not treated in time, it will not only affect the quality of the fabric, but also seriously affect the stability and service life of the equipment. Traditional dewatering methods mainly rely on manual operation and simple mechanical devices, which have problems such as low efficiency, high energy consumption and complex operation. They are difficult to meet the needs of modern textile industry for high efficiency, energy saving and intelligence. Therefore, developing a convenient, efficient and intelligent dewatering device has become an important research direction in the field of textile machinery.

[0003] Existing intelligent dehydration devices mainly have the following shortcomings:

[0004] Existing intelligent dehydration devices use ordinary heating or mechanical extrusion to dehydrate, which may result in incomplete dehydration and make it difficult to adapt to the dehydration requirements of different fabric materials and conditions. Uneven heating can easily cause local moisture residue or overheating damage to the fabric. Most of the time, manual inspection of the fabric condition is required. However, if manual inspection is not timely, problems such as fabric shift, wrinkles and damage cannot be detected in real time, which affects the dehydration effect and product quality. During the interval between manual inspections, fabric shift continues to exist, resulting in uneven dehydration. Utility Model Content

[0005] To overcome the above-mentioned defects, this utility model provides an intelligent dehydration device, which solves the problems in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an intelligent dehydration device, comprising: a frame, wherein connecting plates are provided at both sides of the center of the front end face and at both sides of the center of the rear end face of the frame, and an intelligent structure is provided at the upper center of the front end face and the upper center of the rear end face of the frame;

[0007] The two smart structures include two mounting plates, which are respectively located at the upper center of the front face and the upper center of the rear face of the frame. A camera is provided at the center of the lower face of each of the two mounting plates. A card is provided at the front and rear center of the upper face of the frame. A transmission module is provided at the center of the upper face of each of the two card plates.

[0008] The frame has cleaning structures at the front center of both the upper and lower inner walls, and a dehydration structure at the rear center of the upper end face.

[0009] As a further embodiment of this utility model: the two cleaning structures include two fixing plates, which are respectively set at the front center of the upper inner wall and the front center of the lower inner wall of the frame. Electric telescopic rods are provided at the center of the lower end face of the upper fixing plate and the upper end face of the lower fixing plate. Scrapers are fixedly connected to the output ends of the two electric telescopic rods.

[0010] As a further embodiment of this utility model: the dehydration structure includes a heating box, which is located at the rear center of the upper end face of the frame. An electric heating tube is provided at the upper center of the heating box. Air inlet frames are provided on both sides of the upper end face of the heating box. Filter screens are provided at the upper center of the two air inlet frames. A suction fan is provided inside the two air inlet frames at the lower end of the two filter screens.

[0011] As a further embodiment of this utility model: a fan pump is provided at the center of the lower inner wall of the heating box, the output end of the fan pump passes through the lower inner wall of the heating box and the upper end face of the frame and extends into the frame, and an air supply pipe is fixedly connected to the end of the fan pump, and multiple nozzles are arranged horizontally at the center of the lower end face of the air supply pipe.

[0012] As a further embodiment of this utility model: a second tension shaft is provided at the upper front of the frame, a third tension shaft is provided at the lower rear end of the second tension shaft, and two first tension shafts are arranged laterally at the rear center of the frame.

[0013] As a further embodiment of this utility model: a first bearing is provided at the center of one side wall of each of the four connecting plates, and a rotating shaft is provided between the two first bearings at the front and between the two first bearings at the rear.

[0014] As a further embodiment of this utility model: a buzzer is provided at the center of the upper end face of each of the two transmission modules, a fixing post is provided at the center of the lower end face of each of the two card plates, and an infrared sensor is provided at the center of the lower end face of each of the two fixing posts.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model consists of an electric telescopic rod and a scraper. After the intelligent structure feedbacks the fabric into the frame, it works to clean the upper and lower surfaces of the fabric separately to ensure that the fabric surface is clean. Through the cooperation of the electric heating tube of the heating box, the suction fan of the air inlet frame, the fan pump, the air delivery pipe and the nozzle, etc., hot air is blown on the fabric that needs to be dehydrated to achieve the purpose of drying and dehydration. It effectively integrates different functional modules, improves work efficiency and product quality, and reduces manual intervention.

[0017] 2. This utility model uses a camera to collect image information of the passing fabric or related components. The transmission module processes and analyzes the data to determine the condition of the fabric. At the same time, an infrared sensor detects the approach of an object in real time. The infrared sensor is triggered and transmits a signal to the transmission module. Combined with the data from the camera, if abnormalities such as wrinkles or damage are found in the fabric, the transmission module controls a buzzer to sound an alarm to remind the staff to handle the situation, effectively ensuring production quality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a side sectional view of the present invention.

[0020] Figure 3 This is a schematic diagram of the orthographic section of the present invention;

[0021] Figure 4 for Figure 3 Enlarged diagram of point A in the middle.

[0022] In the diagram: 1. Frame; 2. Connecting plate; 3. First bearing; 4. Rotating shaft; 5. Intelligent structure; 501. Mounting plate; 502. Camera; 503. Transmission module; 504. Buzzer; 505. Fixing column; 506. Infrared sensor; 507. Card plate; 6. Cleaning structure; 601. Fixing plate; 602. Electric telescopic rod; 603. Scraper; 7. Dehydration structure; 701. Heating box; 702. Electric heating element; 703. Air inlet frame; 704. Filter screen; 705. Fan; 706. Fan pump; 707. Air duct; 708. Nozzle; 8. First tension shaft; 9. Second tension shaft; 10. Third tension shaft. Detailed Implementation

[0023] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0024] like Figures 1-4 As shown, this utility model provides a technical solution:

[0025] A smart dehydration device, comprising:

[0026] Frame 1, with connecting plates 2 at the center of the front and rear sides of the frame 1, a second tension shaft 9 at the upper front of the frame 1, a third tension shaft 10 at the lower rear of the second tension shaft 9, two first tension shafts 8 arranged laterally at the rear center of the frame 1, a first bearing 3 at the center of one side wall of each of the four connecting plates 2, and a rotating shaft 4 between the two first bearings 3 at the front and between the two first bearings 3 at the rear.

[0027] Both the front and rear faces of frame 1 are equipped with intelligent structures 5, each including two mounting plates 501. The mounting plates 501 are respectively positioned at the upper center of the front and rear faces of frame 1. A camera 502 is located at the center of the lower surface of each mounting plate 501. Both the front and rear faces of the upper face of frame 1 are equipped with clamping plates 507, each with a transmission module 503 at the center of the upper surface. A buzzer 504 is located at the center of the upper surface of each transmission module 503. A fixing post 505 is located at the center of the lower surface of each clamping plate 507, and an infrared sensor 506 is located at the center of the lower surface of each fixing post 505. The sensor transmits signals via cameras. Camera 502 collects image information about the state of the passing fabric or related components. Camera 502 transmits the collected image data to transmission module 503. Transmission module 503 processes and analyzes the data to determine the state of the fabric, such as whether there is fabric shift or whether it has reached the appropriate stage of dehydration. At the same time, infrared sensor 506 can detect whether an object is approaching in real time. When the fabric approaches the corresponding position of the device, infrared sensor 506 is triggered and transmits a signal to transmission module 503. Combined with the data from camera 502, if abnormalities in the fabric state such as wrinkles and damage are found, transmission module 503 controls buzzer 504 to sound an alarm to remind staff to handle the situation.

[0028] Cleaning structures 6 are provided at the front center of both the upper and lower inner walls of frame 1. Each cleaning structure 6 includes two fixing plates 601, which are respectively located at the front center of the upper and lower inner walls of frame 1. Electric telescopic rods 602 are provided at the center of the lower end face of the upper fixing plate 601 and the upper end face of the lower fixing plate 601. Scrapers 603 are fixedly connected to the output ends of both electric telescopic rods 602. The electric telescopic rods 602 in the cleaning structures 6 are configured according to device settings or intelligent systems. The feedback information of structure 5 is processed as follows: when the intelligent structure 5 detects that the fabric has entered the frame 1, the electric telescopic rod 602 extends, and the scraper 603 cleans the surface of the fabric under the push of the electric telescopic rod 602. The upper scraper 603 can clean the upper surface of the fabric, and the lower scraper 603 can clean the lower surface of the fabric, removing impurities and water stains from the surface of the fabric, ensuring that the surface of the fabric is clean and improving the dehydration effect. After cleaning is completed, the electric telescopic rod 602 shortens, and the scraper 603 returns to the initial position.

[0029] A dehydration structure 7 is provided at the rear center of the upper end face of frame 1. The dehydration structure 7 includes a heating box 701, which is located at the rear center of the upper end face of frame 1. An electric heating tube 702 is provided at the upper center of the heating box 701. An air inlet frame 703 is provided on both sides of the upper end face of heating box 701. A filter screen 704 is provided at the upper center of the two air inlet frames 703. A suction fan 705 is provided inside the two air inlet frames 703 at the lower end of the two filter screens 704. A fan pump 706 is provided at the center of the lower inner wall of heating box 701. The output end of fan pump 706 passes through the lower inner wall of heating box 701 and connects to the upper end face of frame 1 to the interior of frame 1. An air supply pipe is fixedly connected to the end of fan pump 706. 707. Multiple nozzles 708 are arranged horizontally at the center of the lower end face of the air duct 707. The electric heating tube 702 in the heating box 701 is turned on to heat the inside of the heating box 701. The suction fan 705 in the air inlet frame 703 is started, and the outside air enters the heating box 701 after being filtered by the filter screen 704. The air is heated in the heating box 701. The fan pump 706 blows the heated air through the air duct 707 and the nozzles 708 to the fabric that needs to be dehydrated. The hot air heats the fabric, which accelerates the evaporation of moisture in the fabric. The fabric achieves the purpose of dehydration in the process of full contact with the hot air. The heated air can evaporate the moisture into water vapor, achieving the effect of drying and dehydration.

[0030] The working principle of this utility model is as follows:

[0031] Camera 502 collects image information about the passing fabric or related components. The camera 502 transmits the collected image data to transmission module 503. Transmission module 503 processes and analyzes the data to determine the fabric's condition, such as whether there is fabric misalignment or whether it has reached the appropriate dehydration stage. Simultaneously, infrared sensor 506 detects the approach of objects in real time. When the fabric approaches a corresponding position on the device, infrared sensor 506 is triggered, transmitting a signal to transmission module 503. Combined with the data from camera 502, and after comprehensive analysis, if abnormalities in the fabric condition, such as wrinkles or damage, are detected, transmission module 503... The buzzer 504 is controlled to sound an alarm, reminding staff to handle the situation. The electric telescopic rod 602 in the cleaning structure 6 operates according to the device settings or feedback information from the intelligent structure 5. When the intelligent structure 5 detects that the fabric has entered the frame 1, the electric telescopic rod 602 extends, and the scraper 603 cleans the surface of the fabric under the push of the electric telescopic rod 602. The upper scraper 603 can clean the upper surface of the fabric, and the lower scraper 603 can clean the lower surface of the fabric, removing impurities and water stains from the surface of the fabric to ensure that the fabric surface is clean and improve the dehydration effect. After cleaning is completed, the electric telescopic rod 602 shortens, and the scraper 603 returns to its initial position.

[0032] In addition, the electric heating tube 702 in the heating chamber 701 is turned on to heat the interior of the heating chamber 701. The suction fan 705 in the air inlet frame 703 is started, and the outside air enters the heating chamber 701 after being filtered by the filter screen 704. The air is heated inside the heating chamber 701, and the fan pump 706 blows the heated air through the air duct 707 and the nozzle 708 to the fabric that needs to be dehydrated. The hot air heats the fabric, which accelerates the evaporation of moisture in the fabric. The fabric achieves the purpose of dehydration in the process of being in full contact with the hot air. The heated air can evaporate the moisture into water vapor, thus achieving the effect of drying and dehydration.

[0033] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An intelligent dehydration device, characterized in that, include: The frame (1) has connecting plates (2) at both sides of the center of the front face and the center of the rear face, and smart structures (5) at the upper center of the front face and the upper center of the rear face. The two smart structures (5) include two mounting plates (501), which are respectively located at the upper center of the front face and the upper center of the rear face of the frame (1). A camera (502) is provided at the center of the lower face of each of the two mounting plates (501). A card plate (507) is provided at the front and rear center of the upper face of the frame (1). A transmission module (503) is provided at the center of the upper face of each of the two card plates (507). The frame (1) has a cleaning structure (6) at the front of the center of the upper inner wall and the lower inner wall, and a dehydration structure (7) at the rear of the center of the upper end face of the frame (1).

2. The intelligent dehydration device according to claim 1, characterized in that: The two cleaning structures (6) include two fixing plates (601), which are respectively set at the front of the center of the upper inner wall and the front of the center of the lower inner wall of the frame (1). Electric telescopic rods (602) are provided at the center of the lower end face of the upper fixing plate (601) and the upper end face of the lower fixing plate (601). Scrapers (603) are fixedly connected to the output ends of the two electric telescopic rods (602).

3. The intelligent dehydration device according to claim 1, characterized in that: The dehydration structure (7) includes a heating box (701), which is located at the rear center of the upper end face of the frame (1). An electric heating tube (702) is provided at the upper center of the heating box (701). An air inlet frame (703) is provided at both sides of the upper end face of the heating box (701). A filter screen (704) is provided at the upper center of the two air inlet frames (703). A suction fan (705) is provided inside the two air inlet frames (703) at the lower end of the two filter screens (704).

4. The intelligent dehydration device according to claim 3, characterized in that: A fan pump (706) is provided at the center of the lower inner wall of the heating box (701). The output end of the fan pump (706) passes through the lower inner wall of the heating box (701) and the upper end face of the frame (1) to the inside of the frame (1), and the end is fixedly connected to an air supply pipe (707). Multiple nozzles (708) are arranged horizontally at the center of the lower end face of the air supply pipe (707).

5. The intelligent dehydration device according to claim 1, characterized in that: The frame (1) has a second tension shaft (9) located at the front of the upper end. The frame (1) has a third tension shaft (10) located at the lower rear end of the second tension shaft (9). The frame (1) has two first tension shafts (8) arranged horizontally at the rear center.

6. The intelligent dehydration device according to claim 1, characterized in that: Each of the four connecting plates (2) has a first bearing (3) at the center of one side wall, and a rotating shaft (4) is provided between the two first bearings (3) at the front and between the two first bearings (3) at the rear.

7. The intelligent dehydration device according to claim 1, characterized in that: A buzzer (504) is provided at the center of the upper end face of each of the two transmission modules (503), a fixing post (505) is provided at the center of the lower end face of each of the two card plates (507), and an infrared sensor (506) is provided at the center of the lower end face of each of the two fixing posts (505).

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