A jacquard machine syringe
By using a limiter consisting of a limit plate and a spring in the cylinder of the jacquard machine, the problems of unstable hook fixing and resetting are solved, improving the stability and ease of hook replacement, and enhancing knitting efficiency and pattern quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG QIHUI INTELLIGENT TECH CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-06-02
AI Technical Summary
The hook fixing structure of the traditional jacquard machine cylinder is prone to loosening, leading to frequent disassembly and damage, which affects knitting efficiency and pattern complexity. Furthermore, the hook cannot be reset when the yarn is taut or not cut in time.
By using a limiting plate instead of a spring, the combination of the limiting plate and the spring achieves stable fixation and assisted reset of the hook, simplifying the hook replacement process.
It improves the stability and ease of replacement of crochet hooks, ensures knitting efficiency and pattern quality, reduces crochet hook damage, and extends the service life and production efficiency of jacquard machines.
Smart Images
Figure CN224313809U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jacquard machine technology, specifically to a jacquard machine syringe. Background Technology
[0002] As a key piece of equipment in textile machinery for weaving complex patterns, the technological evolution of the jacquard machine directly affects fabric quality and production efficiency. The modern textile industry is developing towards higher speeds and greater intelligence, placing higher demands on the precision, durability, and ease of maintenance of the cylinder components. As the "execution center" of the jacquard machine, the cylinder, through the cooperation of the hook needle and the top needle, completes the yarn hooking and weaving actions; its performance directly determines the complexity of the fabric pattern and the continuity of the weaving process.
[0003] Traditional syringes often use a "bolt + pressure plate" structure to fix the hook. Replacing a single hook requires disassembling the upper hook plate, lower hook plate, and limiting components. The limiting components are usually springs that fit around the hook. According to statistics, jacquard machines need to replace hooks about 300 times a year due to wear. Frequent disassembly can cause the springs to loosen, thus failing to effectively fix the hook. Long-term use can lead to easy damage to the hook.
[0004] At the same time, if the yarn is too tight or not cut in time during the process of hooking the yarn, the hook will not be able to return to the lower hook plate, which will affect the knitting efficiency. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] In view of the shortcomings of the existing technology, this utility model provides a jacquard machine needle cylinder. By adjusting the limiting component, the limiting component is changed from the original spring to a limiting plate, which solves the problem of not being able to effectively limit the hook needle.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] A jacquard machine syringe includes a mounting plate. A rotating cylinder is movably connected to the upper part of the mounting plate. An upper hook needle plate is fixedly connected to one side of the rotating cylinder, and a lower hook needle plate is fixedly connected to one side of the rotating cylinder. The upper hook needle plate is located above the lower hook needle plate. A plurality of hook needles are installed inside the upper and lower hook needle plates. A plurality of fixing rods are fixedly connected to the upper part of the lower hook needle plate. Limiters are movably connected to the fixing rods. The limiters consist of a first limiter and a second limiter and are located outside the hook needles. A ejector pin is fixedly connected to the upper part of the mounting plate. The ejector pin is located between the lower hook needle plate and the rotating cylinder, and the hook needles move on the ejector pin.
[0010] Preferably, a first positioning post is fixedly connected to the upper part of the hook, a spring is installed on the outside of the first positioning post, a second positioning post is fixedly connected to the lower part of the limiter, and the other end of the spring is installed on the second positioning post.
[0011] Preferably, the first limiter includes an annular plate, a connecting groove, and a fixing groove, wherein the connecting groove and the fixing groove are respectively fixed to both ends of the annular plate.
[0012] Preferably, the second limiter comprises an annular plate, a fixing block, and a connecting block, wherein the fixing block and the connecting block are respectively fixed at both ends of the annular plate.
[0013] Preferably, the fixing block is disposed inside the fixing groove and adapted to it, and a rotating shaft passes through the fixing block and the fixing groove.
[0014] Preferably, the connecting block is disposed inside the connecting groove and adapted to it, and a fixing pin passes through the connecting block and the interior of the connecting groove.
[0015] Preferably, one end of the fixing rod is fixedly connected to a support plate, and the support plate is fixedly connected to the rotating shaft.
[0016] Preferably, the upper and lower hook plate are provided with corresponding hook grooves, and the hook is disposed inside the hook groove.
[0017] (III) Beneficial Effects
[0018] Compared with the prior art, the present invention provides a jacquard machine syringe, which has the following beneficial effects:
[0019] During operation, the fixing pin is removed from the through hole on the connecting block and the connecting groove. By rotating the annular plate, the first limiter and the second limiter are separated. Then, the hook is removed from the hook groove of the upper hook plate and the lower hook plate and replaced. The new hook is placed into the hook groove. By rotating the first limiter and the second limiter, the connecting block at one end of the second limiter is placed into the connecting groove at one end of the first limiter. The fixing pin connects the rotating first limiter and the second limiter together, thereby effectively fixing the hook to the device through the limiter.
[0020] During operation, the hook is lifted by the pin and hooks the yarn. If the yarn is too tight or not cut in time, the hook cannot return to its original position. The spring helps to return the hook to its original position. Attached Figure Description
[0021] Figure 1 This is a partial structural schematic diagram of the present invention.
[0022] Figure 2 This is a cross-sectional structural diagram of the rotating cylinder of this utility model.
[0023] Figure 3 This is a schematic diagram of the limiter of this utility model.
[0024] Figure 4 This is a schematic diagram of the structure of the first limiter of this utility model.
[0025] Figure 5 This is a schematic diagram of the structure of the second limiter of this utility model.
[0026] Figure 6 This is a schematic diagram of the structure of the crochet hook of this utility model.
[0027] In the diagram: 1. Mounting plate; 2. Rotating cylinder; 3. Upper hook plate; 31. Lower hook plate; 32. Hook; 321. First positioning post; 33. Fixing rod; 331. Support plate; 34. Hook groove; 4. Limiter; 41. First limiter; 411. Annular plate; 412. Connecting groove; 413. Fixing groove; 42. Second limiter; 421. Fixing block; 422. Connecting block; 43. Second positioning post; 5. Ejector pin; 6. Spring. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] In addition, a fixed connection refers to a connection in which parts or components are fixed and there is no relative movement; a transmission connection refers to a connection in which mechanical motion or torque is transmitted to other working parts through a transmission component; a sliding connection refers to a connection in which two objects are in contact but not fixed and can slide relative to each other; and a rotational connection refers to a connection in which two objects are in contact but not fixed and can rotate relative to each other.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0032] Example 1:
[0033] This embodiment provides a jacquard machine syringe with the following technical features.
[0034] Please see Figure 1-6 A jacquard machine syringe includes a mounting plate 1. A rotating cylinder 2 is movably connected to the upper part of the mounting plate 1. An upper hook needle plate 3 is fixedly connected to one side of the rotating cylinder 2, and a lower hook needle plate 31 is fixedly connected to one side of the rotating cylinder 2. The upper hook needle plate 3 is located above the lower hook needle plate 31. A plurality of hook needles 32 are installed inside the upper hook needle plate 3 and the lower hook needle plate 31. A plurality of fixing rods 33 are fixedly connected to the upper part of the lower hook needle plate 31. Limiters 4 are movably connected to the fixing rods 33. The limiters 4 consist of a first limiter 41 and a second limiter 42. The limiters 4 are located outside the hook needles 32. A pusher 5 is fixedly connected to the upper part of the mounting plate 1. The pusher 5 is located between the lower hook needle plate 31 and the rotating cylinder 2, and the hook needles 32 move on the pusher 5.
[0035] It should be noted that a positioning groove is provided on the upper part of the mounting plate 1 corresponding to the rotating cylinder 2. The rotating cylinder 2 is placed in the positioning groove and is connected to the drive device on the jacquard machine, so that the rotating cylinder 2 drives the upper hook needle plate 3 and the lower hook needle plate 31 to rotate.
[0036] In an optional embodiment, a first positioning post 321 is fixedly connected to the upper part of the hook 32, a spring 6 is installed on the outside of the first positioning post 321, a second positioning post 43 is fixedly connected to the lower part of the limiter 4, and the other end of the spring 6 is installed on the second positioning post 43.
[0037] Furthermore, by setting up spring 6, the hook 32 lifted by the ejector pin 5 is reset by spring 6.
[0038] In an optional embodiment, the first limiter 41 includes an annular plate 411, a connecting groove 412, and a fixing groove 413, with the connecting groove 412 and the fixing groove 413 respectively fixed to both ends of the annular plate 411.
[0039] In an optional embodiment, the second limiter 42 comprises an annular plate 411, a fixing block 421, and a connecting block 422, with the fixing block 421 and the connecting block 422 respectively fixed at both ends of the annular plate 411.
[0040] Furthermore, by using the first limiter 41 and the second limiter 42 together, the limiter 4 limits the hook 32.
[0041] In an optional embodiment, a fixing block 421 is disposed inside the fixing groove 413 and adapted to it, and a rotating shaft passes through the fixing block 421 and the fixing groove 413.
[0042] Furthermore, the fixing block 421 and the fixing groove 413 are provided with through holes, and the rotating shaft is set inside the through holes, so that the fixing block 421 can rotate in the fixing groove 413 by the rotating shaft.
[0043] In an optional embodiment, the connecting block 422 is disposed inside the connecting groove 412 and adapted to it, and a fixing pin passes through the connecting block 422 and the interior of the connecting groove 412.
[0044] Furthermore, the connecting block 422 and the connecting groove 412 are provided with through holes. By passing the fixing pin through the through holes, the fixing pin connects the connecting block 422 and the connecting groove 412 together.
[0045] In an optional embodiment, a support plate 331 is fixedly connected to one end of the fixing rod 33, and the support plate 331 is fixedly connected to the rotating shaft.
[0046] Furthermore, the support plate 331 is located at the lower part of the limiter 4, and the support plate 331 provides support for the limiter 4.
[0047] In an optional embodiment, hook grooves 34 are provided on the upper hook plate 3 and the lower hook plate 31 respectively, and hooks 32 are disposed inside the hook grooves 34.
[0048] Furthermore, when the hook 32 is lifted by the ejector pin 5, the lower part of the hook 32 is inside the hook groove 34.
[0049] Working principle: When replacing the hook 32, remove the spring 6 corresponding to the area of the hook 32 to be replaced from the limiter 4 to facilitate rotation of the first limiter 41 and the second limiter 42. Remove the fixing pin from the through hole on the connecting block 422 and the connecting groove 412. By rotating the annular plate 411, separate the first limiter 41 and the second limiter 42. Then, remove the hook 32 from the hook groove 34 of the upper hook plate 3 and the lower hook plate 31 to replace the hook 32. Place the new hook 32 into the hook groove 34. By rotating the first limiter 41 and the second limiter 42, the second limiter 42... One end of the connecting block 422 is placed inside the connecting groove 412 at one end of the first limiter 41. The first limiter 41 and the second limiter 42 are connected together by a fixing pin. Then, the two ends of the spring 6 are respectively sleeved on the first positioning post 321 on the upper part of the lower hook plate 31 and the second positioning post 43 on the lower part of the limiter 4 to complete the replacement of the hook 32. In use, the upper hook plate 3 and the lower hook plate 31 are rotated by rotating the cylinder 2. During the rotation, the hook 32 is lifted by the pusher 5. When the hook 32 cannot be reset, the spring 6 resets the hook 32 by the elastic force of the spring 6.
[0050] In summary, during operation, the fixing pin is removed from the through hole on the connecting block 422 and the connecting groove 412. By rotating the annular plate 411, the first limiter 41 and the second limiter 42 are separated. Then, the hook 32 is removed from the hook groove 34 of the upper hook plate 3 and the lower hook plate 31. The hook 32 is replaced by placing the new hook 32 into the hook groove 34. By rotating the first limiter 41 and the second limiter 42, the connecting block 422 at one end of the second limiter 42 is placed into the connecting groove 412 at one end of the first limiter 41. The fixing pin connects the rotating first limiter 41 and the second limiter 42 together, thereby fixing the hook 32 to the device through the limiter 4.
[0051] During operation, the hook 32 is lifted by the pin 5 and the hook 32 is used to weave the fabric. When the hook 32 cannot be reset, the spring 6 will reset the hook 32 under the action of the spring force.
[0052] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A jacquard machine syringe, comprising a mounting plate (1), a rotating cylinder (2) movably connected to the upper part of the mounting plate (1), an upper hook needle plate (3) fixedly connected to one side of the rotating cylinder (2), a lower hook needle plate (31) fixedly connected to one side of the rotating cylinder (2), the upper hook needle plate (3) being located above the lower hook needle plate (31), a plurality of hook needles (32) being installed inside the upper hook needle plate (3) and the lower hook needle plate (31), and a plurality of fixing rods (33) fixedly connected to the upper part of the lower hook needle plate (31), characterized in that: The fixed rod (33) is movably connected to a limiter (4), which consists of a first limiter (41) and a second limiter (42). The limiter (4) is located outside the hook (32). The upper part of the mounting plate (1) is fixedly connected to a pin holder (5), which is located between the lower hook plate (31) and the rotating cylinder (2). The hook (32) moves on the pin holder (5).
2. The jacquard machine syringe according to claim 1, characterized in that, The upper part of the hook (32) is fixedly connected to a first positioning post (321), and a spring (6) is installed on the outside of the first positioning post (321). The lower part of the limiter (4) is fixedly connected to a second positioning post (43), and the other end of the spring (6) is installed on the second positioning post (43).
3. The jacquard machine syringe according to claim 1, characterized in that, The first limiter (41) includes an annular plate (411), a connecting groove (412) and a fixing groove (413), wherein the connecting groove (412) and the fixing groove (413) are respectively fixed at both ends of the annular plate (411).
4. A jacquard machine syringe according to claim 3, characterized in that, The second limiter (42) consists of an annular plate (411), a fixing block (421) and a connecting block (422), wherein the fixing block (421) and the connecting block (422) are respectively fixed at both ends of the annular plate (411).
5. A jacquard machine syringe according to claim 4, characterized in that, The fixing block (421) is disposed inside the fixing groove (413) and adapted to it, and a rotating shaft passes through the fixing block (421) and the fixing groove (413).
6. A jacquard machine syringe according to claim 4, characterized in that, The connecting block (422) is disposed inside the connecting groove (412) and adapted to it, and a fixing pin passes through the connecting block (422) and the connecting groove (412).
7. A jacquard machine syringe according to claim 5, characterized in that, One end of the fixed rod (33) is fixedly connected to a support plate (331), and the support plate (331) is fixedly connected to the rotating shaft.
8. A jacquard machine syringe according to claim 1, characterized in that, The upper hook plate (3) and the lower hook plate (31) are respectively provided with hook grooves (34), and the hook (32) is disposed inside the hook groove (34).