A power communication equipment room inspection device

By optimizing the design of the mobile device and track structure, and combining the active wheel, auxiliary wheel, adjusting wheel and correction wheel, the problems of unstable movement and inaccurate monitoring of existing power and communication equipment room inspection devices have been solved, and efficient and stable equipment room inspection has been achieved.

CN224315877UActive Publication Date: 2026-06-02河南天迈通信工程设计有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
河南天迈通信工程设计有限公司
Filing Date
2025-07-18
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

The existing power and communication equipment room inspection devices lack stability, adaptability, and equipment monitoring accuracy on the track, resulting in poor inspection results.

Method used

A moving device comprising a drive wheel, an auxiliary wheel, an adjusting wheel, and a correction wheel was designed. Combining a track structure of a vertical plate, an upper horizontal plate, and a lower horizontal plate, the drive wheel clamps the vertical plate, while the auxiliary and adjusting wheels roll on the lower and upper horizontal plates, and the correction wheel corrects the deviation, thereby achieving stable movement and precise inspection.

Benefits of technology

It improves the stability and adaptability of the mobile device on the track, ensures the accuracy and comprehensiveness of the inspection path, and reduces the risk of shaking and deviation of the device in complex environments.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This utility model discloses a power communication equipment room inspection device, including a track and a moving device installed in the equipment room. The track consists of a vertical plate, an upper horizontal plate, and a lower horizontal plate. The moving device is equipped with a camera for real-time monitoring. The moving device holds the vertical plate with a drive wheel and is equipped with four auxiliary wheels, including a mounting plate and a conical auxiliary wheel, which roll on the lower horizontal plate. The adjusting wheel structure includes a connecting plate and a conical adjusting wheel, which rolls under the upper horizontal plate to ensure stable contact. The adjusting device adjusts the height of the adjusting wheels through screws, lifting plates, etc., to adapt to different track conditions. The correction wheel structure includes a mounting frame and a correction wheel, which presses against the front end face of the lower horizontal plate to prevent deviation. All wheel systems use rubber tires to enhance friction and durability. This device is stable in operation, highly adaptable, and efficient in inspection, significantly improving the reliability and efficiency of equipment room inspections. It is suitable for various power communication equipment rooms and has broad application prospects.
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Description

Technical Field

[0001] This utility model relates to a power communication equipment room inspection device, belonging to the field of power communication equipment. Background Technology

[0002] As a core facility of the power system's communication network, the stability and security of the equipment in the power communication equipment room are crucial. To ensure the normal operation of the equipment in the equipment room, regular inspections are usually required. Traditional inspections mainly rely on manual operation, which suffers from low efficiency, high labor intensity, and incomplete inspection coverage. With the continuous development of automation technology, track-based automatic inspection devices are gradually being applied to equipment room inspections. However, existing inspection devices still have shortcomings in terms of track stability, adaptability, and equipment monitoring accuracy. For example, the moving device is prone to deviation or instability on the track, leading to poor inspection results. Therefore, it is necessary to design a power communication equipment room inspection device that is simple in structure, stable in operation, and highly efficient in inspection. Utility Model Content

[0003] The purpose of this invention is to provide a power communication equipment room inspection device that can effectively solve the above-mentioned problems.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] It includes a track installed in the computer room and a mobile device mounted on the track, with a camera mounted on the mobile device;

[0006] The track consists of a vertical plate, an upper horizontal plate on the upper surface of the vertical plate, and a lower horizontal plate on the lower surface of the vertical plate. The moving device is equipped with two drive wheels, which are clamped at the front and rear ends of the vertical plate. The moving device is also equipped with an auxiliary wheel device, which includes a mounting plate on which an auxiliary wheel is rotatably mounted. The auxiliary wheel rolls on the upper surface of the lower horizontal plate.

[0007] Furthermore, the moving device is also provided with an adjusting wheel structure that presses the auxiliary wheel against the lower horizontal plate. The adjusting wheel structure includes a connecting plate fixed on the mounting plate, and an adjusting wheel is rotatably mounted on the connecting plate. The adjusting wheel rolls on the lower end face of the upper horizontal plate.

[0008] Furthermore, the auxiliary wheel and the adjusting wheel are both truncated cones.

[0009] Furthermore: the mobile device is also provided with an adjustment device for controlling the height of the adjusting wheel; the adjustment device includes a fixed plate disposed at the rear end of the connecting plate, a screw is rotatably disposed at the upper end of the fixed plate, a lifting plate is threadedly connected to the screw, and a limit groove is provided on the connecting plate, a limit plate is disposed on one side of the lifting plate, the limit plate is inserted into the limit groove, a first folding plate is integrally formed at the upper end of the mounting plate, and the screw passes through the first folding plate; a second folding plate is integrally formed at the rear end of the lifting plate, and the adjusting wheel is rotatably disposed on the second folding plate.

[0010] Furthermore, the mobile device also includes a correction wheel structure, which includes a mounting bracket installed on the rear end face of the mounting plate. A correction wheel is rotatably mounted on the mounting bracket, and the correction wheel presses against the front end face of the lower horizontal plate.

[0011] Furthermore, the number of auxiliary wheel devices is four, and they are arranged in pairs at the front and rear ends of the vertical plate.

[0012] Furthermore, the drive wheel, the auxiliary wheel, the adjusting wheel, and the correction wheel are equipped with rubber tires.

[0013] Furthermore: the drive wheel is connected to the reducer via a shaft, and the input end of the reducer is connected to the motor.

[0014] The beneficial effects are:

[0015] 1. High operational stability

[0016] Through optimized design of the track (including vertical plates, upper horizontal plates, and lower horizontal plates) and the moving device, combined with the synergistic effect of the drive wheel, auxiliary wheel device (including mounting plate and auxiliary wheels), and adjusting wheel structure (including connecting plate and adjusting wheel), the smooth operation of the moving device on the track is ensured. The drive wheel is clamped at the front and rear ends of the vertical plate, the auxiliary wheel rolls on the upper end face of the lower horizontal plate, and the adjusting wheel rolls on the lower end face of the upper horizontal plate. Together, these three form a stable clamping structure, effectively reducing the risk of shaking and deviation of the moving device during operation and ensuring the accuracy of the inspection path.

[0017] 2. Strong track adaptability

[0018] The design of the adjustment device (including a fixed plate, screw, lifting plate, limiting groove, limiting plate, first folding plate, and second folding plate) allows for precise adjustment of the height of the adjusting wheel by rotating the screw, thereby optimizing the contact pressure between the auxiliary wheel and the lower horizontal plate. This flexible adjustment mechanism can adapt to different track installation errors or surface conditions (such as changes in flatness or slight wear), significantly improving the applicability of the device in complex machine room environments.

[0019] 3. Excellent path correction capability

[0020] The alignment wheel structure (including the mounting bracket and the alignment wheel) is designed so that the alignment wheel presses against the front end of the lower horizontal plate, correcting the lateral deviation of the moving device in real time during operation. Through the contact between the alignment wheel and the track, the device can maintain precise movement along the predetermined path, avoiding deviations caused by track conditions or external interference, thereby ensuring the comprehensiveness and consistency of inspection coverage. Attached Figure Description

[0021] For ease of explanation, this utility model is described in detail below with reference to the specific embodiments and accompanying drawings.

[0022] Figure 1 This is a schematic diagram of the computer room for this utility model;

[0023] Figure 2 This is a schematic diagram of the interior of the computer room according to this utility model;

[0024] Figure 3 for Figure 2 Enlarged view of a portion of the image;

[0025] Figure 4 This is a drawing of the parts of the mobile device of this utility model;

[0026] Figure 5 This is a drawing of the auxiliary wheel structure of this utility model;

[0027] Figure 6 for Figure 5 Enlarged view of a portion of the image;

[0028] Figure 7 This is the left view of the present invention;

[0029] Figure 8 for Figure 7 Enlarged view of a portion of the image.

[0030] Explanation of reference numerals in the attached figures:

[0031] 1. Track; 101. Vertical plate; 102. Upper horizontal plate; 103. Lower horizontal plate; 2. Moving device; 3. Camera; 4. Drive wheel; 5. Auxiliary wheel device; 501. Mounting plate; 502. Auxiliary wheel; 6. Adjusting wheel structure; 601. Connecting plate; 602. Adjusting wheel; 7. Adjusting device; 701. Fixing plate; 702. Screw; 703. Lifting plate; 704. Limiting groove; 705. Limiting plate; 706. First folding plate; 707. Second folding plate; 8. Correcting wheel structure; 801. Mounting frame; 802. Correcting wheel; 9. Machine room. Detailed Implementation

[0032] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0033] It should be noted that, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0034] Furthermore, the terms “first,” “second,” “third,” etc., are used for descriptive purposes only and should not be interpreted as indicating or implying relative importance.

[0035] Furthermore, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] See Figure 1-8 This invention relates to an embodiment of a power communication equipment room inspection device, used for automated inspection of equipment within a power communication equipment room. The device includes a track 1 installed within the equipment room, a mobile device 2 mounted on the track 1, and a camera 3 fixed to the mobile device 2. The camera 3 is used to acquire real-time images of the equipment's operating status within the equipment room, supporting high-resolution and infrared imaging capabilities, and possessing 360° rotation capability for omnidirectional monitoring. The camera 3 transmits the acquired image data to a remote monitoring center via a wireless communication module (such as Wi-Fi or a 4G / 5G module) for equipment status analysis and fault early warning.

[0037] like Figure 4 As shown, track 1 consists of a vertical plate 101, an upper horizontal plate 102, and a lower horizontal plate 103, forming an I-shaped cross-section structure. The vertical plate 101 is made of high-strength stainless steel to ensure sufficient rigidity and corrosion resistance. The upper horizontal plate 102 and lower horizontal plate 103 are integrally formed and fixed to the upper and lower end faces of the vertical plate 101, respectively, and their surfaces are polished to reduce frictional resistance and improve operational smoothness. Figure 1 , Figure 2 , Figure 3As shown, track 1 is fixedly installed along the equipment distribution path within the computer room, typically bolted to the ceiling or a dedicated bracket. The path design is optimized according to the computer room layout to cover all critical equipment areas. The surface of track 1 is coated with an anti-corrosion coating to adapt to the temperature and humidity environment within the computer room.

[0038] like Figure 5 , Figure 6 As shown, the mobile device 2 is the core moving component of the device, and it is made of a lightweight, high-strength aluminum alloy frame. (As shown...) Figure 2 As shown, the mobile device 2 is equipped with two drive wheels 4, which are respectively clamped at the front and rear ends of the vertical plate 101 to ensure the stable movement of the mobile device 2 along the track 1. The drive wheels 4 are made of rubber tires with anti-slip textures to increase friction with the vertical plate 101 and reduce the risk of slippage. The drive wheels 4 are connected to a reducer via a rotating shaft, and the input end of the reducer is connected to a DC brushless motor. The motor receives inspection commands through the control module and drives the drive wheels 4 to rotate, thereby moving the mobile device 2 along the track 1. The control module supports speed adjustment, allowing the operating speed of the mobile device 2 to be adjusted according to inspection requirements.

[0039] like Figure 6 , Figure 8 As shown, to enhance the operational stability of the mobile device 2 on the track 1, the mobile device 2 is equipped with four auxiliary wheel devices 5, arranged in pairs, and installed at the front and rear ends of the vertical plate 101 respectively. Figure 2 As shown, each auxiliary wheel device 5 includes a mounting plate 501, which is bolted to the frame of the moving device 2. An auxiliary wheel 502 is rotatably mounted on the mounting plate 501 via bearings. The auxiliary wheel 502 rolls on the upper surface of the lower horizontal plate 103, providing additional support. The auxiliary wheel 502 uses a rubber tire and has a conical truncated structure to increase the contact area with the lower horizontal plate 103, further improving operational stability.

[0040] like Figure 6 , Figure 8 As shown, to ensure tight contact between the auxiliary wheel 502 and the lower horizontal plate 103, the moving device 2 is also equipped with an adjusting wheel structure 6. Figure 2 As shown, the adjusting wheel structure 6 includes a connecting plate 601 fixed to the mounting plate 501. The connecting plate 601 is connected to the mounting plate 501 by bolts or welding. An adjusting wheel 602 is rotatably mounted on the connecting plate 601 via bearings. The adjusting wheel 602 rolls on the lower end face of the upper horizontal plate 102, clamping the track 1 together with the auxiliary wheel 502 to ensure the stable operation of the moving device 2. The adjusting wheel 602 also uses a rubber tire and has a conical truncated structure, consistent with the shape of the auxiliary wheel 502, to optimize the contact effect and reduce wear.

[0041] like Figure 6 , Figure 8 As shown, to adapt to different track conditions and precisely control the contact pressure between the auxiliary wheel 502 and the lower cross plate 103, the moving device 2 is equipped with an adjustment device 7. For example... Figure 3 As shown, the adjusting device 7 includes a fixing plate 701 fixed to the rear end of the connecting plate 601, and the fixing plate 701 is fixed to the connecting plate 601 by bolts. A screw 702 is rotatably mounted on the upper end of the fixing plate 701 via a bearing, and a lifting plate 703 is threaded onto the screw 702. A limiting groove 704 is formed on the connecting plate 601, and a limiting plate 705 is integrally formed on one side of the lifting plate 703. The limiting plate 705 is inserted into the limiting groove 704 to restrict the rotation of the lifting plate 703, allowing it to move up and down along the axial direction of the screw 702. A first folding plate 706 is integrally formed on the upper end of the mounting plate 501, and the screw 702 passes through the first folding plate 706 and is fixed with a nut to ensure structural stability. A second folding plate 707 is integrally formed on the rear end of the lifting plate 703, and the adjusting wheel 602 is rotatably mounted on the second folding plate 707 via a bearing. By rotating the screw 702 manually or electrically, the lifting plate 703 can be driven to move up and down, thereby adjusting the height of the adjusting wheel 602, changing its contact pressure with the upper horizontal plate 102, and thus optimizing the contact force between the auxiliary wheel 502 and the lower horizontal plate 103.

[0042] like Figure 6 , Figure 8 As shown, to prevent the mobile device 2 from shifting during operation, a correction wheel structure 8 is also provided on the mobile device 2. Figure 2 As shown, the alignment wheel structure 8 includes a mounting bracket 801 mounted on the rear end face of the mounting plate 501, which is fixed to the mounting plate 501 by bolts. An alignment wheel 802 is rotatably mounted on the mounting bracket 801 via bearings. The alignment wheel 802 presses against the front end face of the lower horizontal plate 103, serving to guide and correct alignment, ensuring that the moving device 2 moves along the correct path of the track 1. The alignment wheel 802 also uses a rubber tire with an anti-slip texture to increase friction with the lower horizontal plate 103.

[0043] Materials and Manufacturing Processes

[0044] The drive wheel 4, auxiliary wheel 502, adjusting wheel 602, and correction wheel 802 are all made of highly wear-resistant rubber material, with steel hubs embedded inside to enhance strength. Rubber tires have good elasticity and wear resistance, effectively reducing vibration and noise during operation while extending service life. The vertical plate 101, upper horizontal plate 102, and lower horizontal plate 103 of track 1 are made of stainless steel to ensure corrosion resistance and structural stability under long-term use. The frame of the moving device 2 is made of aluminum alloy and precision CNC machined to ensure the installation accuracy of each component. The mounting base of the camera 3 adopts an adjustable gimbal structure, fixed to the top of the moving device 2 with bolts for easy adjustment of the shooting angle.

[0045] In practical use, track 1 is pre-installed according to the equipment layout in the equipment room, covering all areas requiring inspection, such as communication cabinets, power cabinets, and cooling equipment. The mobile device 2 moves on track 1 via drive wheels 4. The motor receives commands from the control module and drives drive wheels 4 to run along track 1 at a set speed. Auxiliary wheels 502 and adjusting wheels 602 roll on the surfaces of the lower and upper horizontal plates 103, respectively, ensuring stable contact between the mobile device 2 and track 1. A correction wheel 802 presses against the front end of the lower horizontal plate 103, correcting the trajectory of the mobile device 2 in real time to prevent deviation. Camera 3 captures images of the equipment in real time during the operation of the mobile device 2 and transmits the data to the monitoring center via a wireless communication module.

[0046] During the inspection, if the installation conditions of track 1 (such as flatness or contact surface condition) change, the height of the adjusting wheel 602 can be adjusted via the adjusting device 7. Specifically, by rotating the screw 702, the lifting plate 703 moves up and down along the limiting groove 704, thereby changing the contact pressure between the adjusting wheel 602 and the upper horizontal plate 102, indirectly adjusting the contact force between the auxiliary wheel 502 and the lower horizontal plate 103, ensuring the stability of the device's operation. After the inspection task is completed, the moving device 2 can return to the starting position of track 1 or the designated stopping point, awaiting the next inspection instruction.

[0047] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A power communication equipment room inspection device, characterized in that: The system includes a track (1) installed in the computer room (9) and a moving device (2) mounted on the track (1). A camera (3) is mounted on the moving device (2). The track (1) consists of a vertical plate (101), an upper horizontal plate (102) mounted on the upper surface of the vertical plate (101), and a lower horizontal plate (103) mounted on the lower surface of the vertical plate (101). The moving device (2) is equipped with two drive wheels (4), which are clamped at the front and rear ends of the vertical plate (101). The moving device (2) is also equipped with an auxiliary wheel device (5), which includes a mounting plate (501). An auxiliary wheel (502) is rotatably mounted on the mounting plate (501) and rolls on the upper surface of the lower horizontal plate (103). The moving device (2) is also provided with an adjusting wheel structure (6) that presses the auxiliary wheel (502) against the lower horizontal plate (103). The adjusting wheel structure (6) includes a connecting plate (601) fixed on the mounting plate (501). The adjusting wheel (602) is rotatably provided on the connecting plate (601). The adjusting wheel (602) rolls on the lower end face of the upper horizontal plate (102).

2. The power communication equipment room inspection device according to claim 1, characterized in that: The auxiliary wheel (502) and the adjusting wheel (602) are in the shape of a truncated cone.

3. The power communication equipment room inspection device according to claim 2, characterized in that: The mobile device (2) is also provided with an adjustment device (7) for controlling the height of the adjustment wheel (602); the adjustment device (7) includes a fixed plate (701) disposed at the rear end of the connecting plate (601), a screw (702) is rotatably disposed at the upper end of the fixed plate (701), a lifting plate (703) is threadedly connected to the screw (702), and a limit groove (704) is provided on the connecting plate (601), a limit plate (705) is provided on one side of the lifting plate (703), the limit plate (705) is inserted into the limit groove (704), a first folding plate (706) is integrally formed at the upper end of the mounting plate (501), and the screw (702) passes through the first folding plate (706); a second folding plate (707) is integrally formed at the rear end of the lifting plate (703), and the adjustment wheel (602) is rotatably disposed on the second folding plate (707).

4. The power communication equipment room inspection device according to claim 3, characterized in that: The mobile device (2) also includes a correction wheel structure (8), which includes a mounting bracket (801) mounted on the rear end face of the mounting plate (501). A correction wheel (802) is rotatably mounted on the mounting bracket (801), and the correction wheel (802) presses against the front end face of the lower horizontal plate (103).

5. The power communication equipment room inspection device according to claim 4, characterized in that: The auxiliary wheel device (5) consists of four units, with each pair arranged in a group at the front and rear ends of the vertical plate (101).

6. The power communication equipment room inspection device according to claim 4, characterized in that: The drive wheel (4), the auxiliary wheel (502), the adjusting wheel (602), and the correction wheel (802) are made of rubber tires.

7. The power communication equipment room inspection device according to claim 1, characterized in that: The drive wheel (4) is connected to the reducer via a rotating shaft, and the input end of the reducer is connected to the motor.