Strip light and tunnel light combination light source device

By designing a combined light source device with a reflector and a diffuser, the problem of discontinuous light-emitting surfaces in the combined light source device of strip light and tunnel light was solved, achieving seamless connection of the light-emitting surfaces and uniform brightness, thus improving the detection effect and heat dissipation performance of the equipment.

CN224316023UActive Publication Date: 2026-06-02东莞康视达自动化科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
东莞康视达自动化科技有限公司
Filing Date
2025-06-24
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

In existing technologies, the light-emitting surfaces of combined strip light and tunnel light source devices have physical gaps or discontinuous optical transitions, resulting in a sharp drop in brightness and affecting the detection effect.

Method used

Design a combined light source device of strip light and tunnel light. By using a reflector and a diffuser, the light-emitting surface transitions continuously and seamlessly. Symmetrically arranged light source components are used to improve brightness, and a cooling fan and heat sink are used to improve heat dissipation efficiency.

Benefits of technology

Seamless connection of the light-emitting surfaces was achieved, resulting in good brightness uniformity and improved detection performance. Furthermore, the optimized heat dissipation structure ensured stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a combined light source device for stripe light and tunneling light, relating to the field of detection light source technology. The combined light source device includes a housing and light source components; a first light source assembly is disposed within a first accommodating space; a first end of a reflector is connected to the wall of the first accommodating space, and a second end of the reflector is located between a mounting opening and a first light-emitting port, with the reflective surface of the reflector facing the first light-emitting port; a second light source assembly is disposed at the mounting opening, above the second end of the reflector, and connected to the housing; a mounting plate is disposed between a diffuser plate and a reflector, connecting the second ends of the diffuser plate and the reflector plate; the second ends of the diffuser plate and the reflector plate are at least partially vertically opposite each other, and are also vertically opposite to the first light-emitting port. The light-emitting surfaces of the first and second light source assemblies of this utility model have a continuous and seamless transition, with high brightness in the joint area, ensuring effective detection.
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Description

Technical Field

[0001] This utility model relates to the field of detection light source technology, and in particular to a combined light source device of strip light and tunnel light. Background Technology

[0002] In the field of machine vision, the inspection of product appearance usually requires the use of light sources for illumination. However, a single light source cannot simultaneously meet the different brightness requirements of the central area and the edge area. For example, when traditional strip light is used as backlight, uniformity is the priority. If local high brightness is required, LED beads need to be densely arranged, resulting in large thickness and high power consumption. If strip light structure and tunnel light structure are mechanically combined as a combined light source, there will be physical gaps or optical transition discontinuities in the light-emitting surface of the combined light source. This will cause a sudden drop in brightness in the seam area of ​​the light-emitting surface of the combined light source, affecting the inspection effect. Utility Model Content

[0003] The purpose of this invention is to overcome the above-mentioned defects in the prior art and provide a combined light source device of strip light and tunnel light, whose light-emitting surface transitions continuously and seamlessly, and whose joint area has high brightness, thus ensuring the detection effect.

[0004] To achieve the above objectives, this utility model provides a combined light source device for strip light and tunnel light. The combined light source device includes a housing and a light source component. The housing has a first light outlet, a mounting opening, and a first accommodating space. The mounting opening is located at the top of the housing and communicates with the first accommodating space. The first light outlet is located at the bottom of the housing and communicates with the first accommodating space. The mounting opening and the first light outlet are vertically opposite to each other. The light source component includes a first light source assembly and a second light source assembly. The first light source assembly is disposed within the first accommodating space. The first light source assembly includes a tunnel light source and a reflector. The reflector has a reflective surface. The reflector has a first end and a second end along its width direction. The first end of the reflector is connected to the wall of the first accommodating space, and the second end of the reflector is located between the mounting opening and the first light outlet. The reflective surface of the reflector faces... The system comprises: a first light outlet; a tunnel light source disposed on the wall of the first accommodating space and facing the reflective surface of the reflector; a second light source assembly disposed at the mounting port and above the second end of the reflector, and connected to the housing; the second light source assembly includes a base, a strip light source, a diffuser plate, and a mounting plate; the base has a second light outlet and a second accommodating space; the second light outlet is disposed at the bottom of the base and communicates with the second accommodating space; the strip light source is disposed within the second accommodating space and faces the second light outlet; the diffuser plate is disposed at the bottom of the base and covers the second light outlet; the mounting plate is disposed between the diffuser plate and the reflector plate and connects the diffuser plate and the second end of the reflector plate; the diffuser plate and the second end of the reflector plate are at least partially vertically opposite each other, and are vertically opposite to the first light outlet.

[0005] Furthermore, the length direction of the first light source component and the length direction of the second light source component are both the first horizontal direction; there are two light source components, which are symmetrically arranged with respect to the second horizontal direction; the first horizontal direction and the second horizontal direction are perpendicular to each other.

[0006] Furthermore, the bases of the second light source assemblies of the two light source components are spaced apart.

[0007] Furthermore, the second light source assembly also includes a reflective strip, which is disposed on the side wall of the second accommodating space.

[0008] Furthermore, two reflective strips are provided, and they are respectively provided on the opposite side walls of the second accommodating space along the second horizontal direction.

[0009] Furthermore, the side wall of the second accommodating space away from the reflector is an inclined surface that is set downwards.

[0010] Furthermore, it also includes a first cooling fan and a heat sink; the outer casing is provided with a heat dissipation vent, the heat sink is disposed on the wall of the outer casing, and the first cooling fan is disposed at the heat dissipation vent and facing the heat sink.

[0011] Furthermore, it also includes a second cooling fan; the top of the base is provided with a heat dissipation groove, and there are multiple heat dissipation grooves, all of which extend in a first horizontal direction, and the multiple heat dissipation grooves are arranged sequentially at intervals along a second horizontal direction; the second cooling fan is located on the top of the base and above the multiple heat dissipation grooves; the first horizontal direction and the second horizontal direction are perpendicular to each other.

[0012] Furthermore, the reflector is recessed in a direction away from the first light outlet.

[0013] Furthermore, the second light source assembly also includes a connector, the base has a connection hole, the diffuser plate has a first through hole, the mounting plate has a second through hole, the connector passes through the second through hole, the first through hole and the connection hole, and connects the mounting plate, the diffuser plate and the base.

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] 1. In this embodiment of the utility model, the object to be detected can be placed below the first light outlet. The reflective surface of the reflector of the first light source assembly is arranged facing downwards from the first light outlet, while the tunnel light source is arranged facing the reflector. This allows the tunnel light source to illuminate the reflective surface of the reflector and then reflect the light back to the first light outlet through the reflector, so that the light is emitted from the first light outlet. The mounting port is located vertically above the first light outlet. The second light source assembly is located at the mounting port, and the second light outlet is located below the base. The strip light source is arranged facing the second light outlet, allowing the strip light source to illuminate the diffuser plate and then illuminate the first light outlet, so that the light is emitted from the first light outlet.

[0016] 2. The reflective surface of the reflector facing the first light outlet is the light-emitting surface of the first light source assembly, and the lower end surface of the diffuser is the light-emitting surface of the second light source assembly. The diffuser and the second end of the reflector are at least partially opposite each other in the vertical direction, and are also opposite to the first light outlet in the vertical direction, so that the light-emitting surface of the first light source assembly and the light-emitting surface of the second light source assembly can be continuously and seamlessly connected. The joint area of ​​the light-emitting surface of the first light source assembly and the light-emitting surface of the second light source assembly has high brightness to ensure the detection effect. Attached Figure Description

[0017] To more clearly illustrate the technology in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the combined light source device of strip light and tunnel light according to the present invention.

[0019] Figure 2 for Figure 1 A schematic diagram of the combined light source device of strip light and tunnel light of this utility model from another perspective;

[0020] Figure 3 This is a cross-sectional view of the combined light source device of strip light and tunnel light according to the present invention.

[0021] Figure 4 This is a schematic diagram of the outer casing of the combined light source device for strip light and tunnel light of this utility model;

[0022] Figure 5 This is a schematic diagram of the base of the combined light source device for strip light and tunnel light of this utility model;

[0023] Figure 6 This is a schematic diagram of the reflector of the combined light source device of strip light and tunnel light of this utility model.

[0024] Figure label:

[0025] First light source assembly 100; tunnel light source 110; reflector 120; first end 121; second end 122; reflective surface 123; second light source assembly 200; base 210; second light outlet 211; second accommodating space 212; heat dissipation groove 213; strip light source 220; diffuser plate 230; mounting plate 240; reflective strip 250; outer shell 300; first light outlet 310; mounting port 320; first accommodating space 330; heat dissipation port 340; first cooling fan 410; heat sink 420; second cooling fan 510. Detailed Implementation

[0026] The technology of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0028] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second", such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.

[0029] Please see Figures 1 to 6This utility model provides a combined light source device for strip light and tunnel light, which includes a housing 300 and a light source component. The housing 300 is provided with a first light outlet 310, a mounting port 320, and a first receiving space 330. The mounting port 320 is located at the top of the housing 300 and communicates with the first receiving space 330. The first light outlet 310 is located at the bottom of the housing 300 and communicates with the first receiving space 330. The mounting port 320 and the first light outlet 310 are arranged opposite each other in the vertical direction. The light source assembly includes a first light source assembly 100 and a second light source assembly 200. The first light source assembly 100 is disposed within a first receiving space 330. The first light source assembly 100 includes a tunnel light source 110 and a reflector 120. The reflector 120 has a reflective surface 123. The reflector 120 has a first end 121 and a second end 122 along its width direction. The first end 121 of the reflector 120 is connected to the wall of the first receiving space 330, and the second end 122 of the reflector 120 is located between the mounting port 320 and the first light outlet 310. The reflective surface 123 of the reflector 120... The first light outlet 310 is positioned towards the first light source 310; the tunnel light source 110 is positioned on the wall of the first accommodating space 330 and facing the reflective surface 123 of the reflector 120; the second light source assembly 200 is positioned at the mounting opening 320 and above the second end 122 of the reflector 120, and is connected to the housing 300; the second light source assembly 200 includes a base 210, a strip light source 220, a diffuser 230, and a mounting plate 240; the base 210 is provided with a second light outlet 211 and a second accommodating space 212; the second light outlet 211 is located on the base 210. The bottom of the base 210 is connected to the second receiving space 212; the light source 220 is disposed in the second receiving space 212 and faces the second light outlet 211; the diffuser plate 230 is disposed at the bottom of the base 210 and covers the second light outlet 211; the mounting plate 240 is disposed between the diffuser plate 230 and the reflector plate 120 and connects the second end 122 of the diffuser plate 230 and the reflector plate 120; the diffuser plate 230 and the second end 122 of the reflector plate 120 are at least partially disposed opposite each other in the vertical direction, and are disposed opposite to the first light outlet 310 in the vertical direction.

[0030] In this embodiment of the invention, the object to be detected can be placed below the first light outlet 310. The reflective surface 123 of the reflector 120 of the first light source assembly 100 is positioned facing downwards from the first light outlet 310, while the tunnel light source 110 is positioned facing the reflector 120. This allows the tunnel light source 110 to illuminate the reflector 120 and the reflective surface 123 of the reflector 120, and then reflect the light back to the first light outlet 310 through the reflector 120, so that the light is emitted from the first light outlet 310. The mounting port 320 is located vertically above the first light outlet 310. The second light source assembly 200 is positioned at the mounting port 320, and the second light outlet 211 is located below the base 210. The strip light source 220 is positioned facing the second light outlet 211, so that the strip light source 220 can illuminate the diffuser 230 and then illuminate the first light outlet 310, so that the light is emitted from the first light outlet 310.

[0031] The reflective surface 123 of the reflector 120 facing the first light outlet 310 is the light-emitting surface of the first light source assembly 100, and the lower end surface of the diffuser 230 is the light-emitting surface of the second light source assembly 200. The diffuser 230 and the second end 122 of the reflector 120 are at least partially arranged opposite each other in the vertical direction, and are also arranged opposite to the first light outlet 310 in the vertical direction, so that the light-emitting surface of the first light source assembly 100 and the light-emitting surface of the second light source assembly 200 can be continuously and seamlessly connected. The brightness of the joint area between the light-emitting surfaces of the first light source assembly 100 and the second light source assembly 200 is high, ensuring the detection effect.

[0032] Specifically, the mounting plate 240 is located between the reflector plate 120 and the diffuser plate 230 to prevent the mounting plate 240 from blocking the light emitted by the tunnel light source 110. The end of the second end 122 of the reflector plate 120 extends below the diffuser plate 230, so that the diffuser plate 230 and the second end 122 of the reflector plate 120 are at least partially vertically opposite each other. The light source 220 emits light and reflects it through the reflector plate 120, while the light emitted by the tunnel light source 110 is transmitted through the diffuser plate 230. Thus, in the vertical direction, the end of the second end 122 of the reflector plate 120 and the diffuser plate 230 are continuously connected, thereby achieving a seamless connection of the light-emitting surfaces.

[0033] Reference Figure 1 and Figure 2 In some embodiments of this utility model, the length direction of the first light source component 100 and the length direction of the second light source component 200 are both the first horizontal direction; two light source components are provided and are symmetrically arranged with respect to the second horizontal direction; the first horizontal direction and the second horizontal direction are perpendicular to each other.

[0034] The length direction of the first light source assembly 100 extends along the first horizontal direction to increase the size of the light-emitting surface of the first light source assembly 100 and ensure the detection effect; the length direction of the second light source assembly 200 extends along the first horizontal direction to increase the size of the light-emitting surface of the second light source assembly 200 and ensure the detection effect.

[0035] The light source component has two parts, which can improve the detection effect. The first horizontal direction and the second horizontal direction are arranged perpendicular to each other, so that the second light source components 200 of the two light source components are arranged adjacent to each other to improve the illumination brightness. The first light source components 100 of the two light source components are located on both sides along the second horizontal direction to improve the uniformity of illumination.

[0036] Specifically, the second light source components are arranged adjacent to each other, while the first light source components are arranged at intervals.

[0037] Reference Figure 3 In some embodiments of this utility model, the bases 210 of the second light source components 200 of the two light source components are spaced apart to ensure heat dissipation and to allow observation of the object to be detected below the first light outlet 310 through the gap between the two second light source components 200, thereby improving the convenience of use.

[0038] Reference Figure 3 In some embodiments of this utility model, the second light source assembly 200 further includes a reflective strip 250, which is disposed on the side wall of the second accommodating space 212.

[0039] By setting reflective strips 250, the light can be collected, reducing the degree of light decay emitted by the tunnel light source 110 in the second accommodating space 212, thereby improving the brightness effect.

[0040] Specifically, the reflective strip 250 extends along the first horizontal direction and covers the sidewalls of the second receiving space 212 to ensure light collection effect.

[0041] Reference Figure 3 In some embodiments of this utility model, two reflective strips 250 are provided, and are respectively provided on the opposite side walls of the second accommodating space 212 along the second horizontal direction.

[0042] Since the length direction of the second light source assembly 200 is the first horizontal direction, the side wall area of ​​the second accommodating space 212 is relatively large. By setting two reflective strips 250 along the second horizontal direction, the light collection effect can be further guaranteed.

[0043] Reference Figure 3In some embodiments of this utility model, the tunnel light source 110 is disposed on the top wall of the second accommodating space 212. When the light emitted by the tunnel light source 110 shines on the side wall of the second accommodating space 212, the side wall of the second accommodating space 212 away from the reflector 120 is an inclined surface that is inclined downward, so that a reflection effect can be achieved.

[0044] Specifically, a reflective strip 250 is provided on the side wall of the second accommodating space 212. By setting an inclined surface that is inclined downward, the reflective strip 250 can also be inclined downward, thereby further improving the light collection effect.

[0045] Reference Figure 1 and Figure 4 In some embodiments of this utility model, a first cooling fan 410 and a heat sink 420 are also included; a heat dissipation port 340 is provided on the outer casing 300, the heat sink 420 is provided on the wall surface of the outer casing 300, and the first cooling fan 410 is provided at the heat dissipation port 340 and is positioned towards the heat sink 420.

[0046] Since the light source 220 is located on the inner wall of the first accommodating space 330, the heat dissipation efficiency of the outer casing 300 can be improved by setting the heat sink 420 on the inner wall surface of the first accommodating space 330. The heat dissipation port 340 on the outer casing 300 connects the first accommodating space 330 and the outside, so that the first cooling fan 410 can blow airflow onto the heat sink 420 to further improve the heat dissipation effect.

[0047] Specifically, multiple heat sinks 420 are provided, and the multiple heat sinks 420 are arranged sequentially at intervals along the second horizontal direction. Multiple first cooling fans 410 are provided, and the multiple first cooling fans 410 are arranged along the first horizontal direction, and all of them are located above the multiple heat sinks 420, so as to further improve the heat dissipation efficiency.

[0048] Reference Figure 1 and Figure 3 In some embodiments of this utility model, a second cooling fan 510 is also included; a heat dissipation groove 213 is provided on the top of the base 210, and multiple heat dissipation grooves 213 are provided and all extend in the first horizontal direction, and the multiple heat dissipation grooves 213 are arranged in sequence at intervals along the second horizontal direction; the second cooling fan 510 is provided on the top of the base 210 and is located above the multiple heat dissipation grooves 213; the first horizontal direction and the second horizontal direction are perpendicular to each other.

[0049] The heat dissipation slot 213 is located on the top of the base 210. By setting the heat dissipation slot 213, the heat dissipation efficiency of the outer shell 300 can be improved. The first cooling fan 410 blows airflow into the heat dissipation slot 213 to further improve the heat dissipation effect.

[0050] Specifically, multiple heat dissipation slots 213 are provided, and the multiple heat dissipation slots 213 are arranged sequentially at intervals along the second horizontal direction. Multiple second cooling fans 510 are provided, and the multiple second cooling fans 510 are arranged along the first horizontal direction, and are all located above the multiple heat dissipation slots 213, so as to further improve the heat dissipation efficiency.

[0051] Reference Figure 3 and Figure 6 In some embodiments of this utility model, the reflector 120 is recessed in a direction away from the first light outlet 310 to ensure the effect of reflecting light.

[0052] In some embodiments of this utility model, the second light source assembly 200 further includes a connector, a connecting hole is provided on the base 210, a first through hole is provided on the diffuser plate 230, and a second through hole is provided on the mounting plate 240. The connector passes through the second through hole, the first through hole, and the connecting hole, and connects the mounting plate 240, the diffuser plate 230, and the base 210.

[0053] By setting up connectors, the stability of the connection can be improved, so that the mounting plate 240 and the diffuser plate 230 can be fixedly installed on the base 210 in sequence.

[0054] Specifically, the second through hole, the first through hole, and the connecting hole can all be threaded hole structures, and the connector can be a screw or other threaded connection structure to improve the stability of installation and the convenience of installation and disassembly.

[0055] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A combined light source device for strip light and tunneling light, characterized in that, include: The housing (300) is provided with a first light-emitting port (310), a mounting port (320), and a first receiving space (330); the mounting port (320) is located at the top of the housing (300) and communicates with the first receiving space (330); the first light-emitting port (310) is located at the bottom of the housing (300) and communicates with the first receiving space (330); the mounting port (320) and the first light-emitting port (310) are arranged opposite each other in the vertical direction. The light source component includes a first light source assembly (100) and a second light source assembly (200); the first light source assembly (100) is disposed within the first accommodating space (330); the first light source assembly (100) includes a tunnel light source (110) and a reflector (120); the reflector (120) has a reflective surface (123); the reflector (120) has a first end (121) and a second end (122) along its width direction; the first end (121) of the reflector (120) is connected to the wall of the first accommodating space (330). The second end (122) of the reflector (120) is located between the mounting port (320) and the first light-emitting port (310), and the reflective surface (123) of the reflector (120) faces the first light-emitting port (310); the tunnel light source (110) is disposed on the wall of the first accommodating space (330) and faces the reflective surface (123) of the reflector (120); the second light source assembly (200) is disposed at the mounting port (320) and located at the second end (122) of the reflector (120). Above the housing (300), the second light source assembly (200) includes a base (210), a strip light source (220), a diffuser plate (230), and a mounting plate (240); the base (210) is provided with a second light outlet (211) and a second receiving space (212); the second light outlet (211) is located at the bottom of the base (210) and communicates with the second receiving space (212); the strip light source (220) is located in the second receiving space (212) and faces the second light outlet. (211) Setting: The diffuser plate (230) is set at the bottom of the base (210) and covers the second light outlet (211); the mounting plate (240) is set between the diffuser plate (230) and the reflector plate (120) and connects the diffuser plate (230) and the second end (122) of the reflector plate (120); the diffuser plate (230) and the second end (122) of the reflector plate (120) are at least partially arranged opposite each other in the vertical direction and opposite to the first light outlet (310) in the vertical direction.

2. The combined light source device of strip light and tunneling light according to claim 1, characterized in that, The length direction of the first light source component (100) and the length direction of the second light source component (200) are both the first horizontal direction; there are two light source components, which are symmetrically arranged with respect to the second horizontal direction; the first horizontal direction and the second horizontal direction are perpendicular to each other.

3. The combined light source device of strip light and tunneling light according to claim 2, characterized in that, The second light source assembly (200) of the two light source components is spaced apart from the base (210).

4. The combined light source device of strip light and tunneling light according to claim 2, characterized in that, The second light source assembly (200) also includes a reflective strip (250) disposed on the side wall of the second accommodating space (212).

5. The combined light source device for strip light and tunneling light according to claim 4, characterized in that, Two reflective strips (250) are provided, and are respectively provided on the opposite side walls of the second accommodating space (212) along the second horizontal direction.

6. The combined light source device for strip light and tunneling light according to claim 5, characterized in that, The side wall of the second accommodating space (212) away from the reflector (120) is an inclined surface that is set downwards.

7. The combined light source device for strip light and tunneling light according to claim 1, characterized in that, It also includes a first cooling fan (410) and a heat sink (420); the housing (300) is provided with a heat dissipation port (340), the heat sink (420) is provided on the wall of the housing (300), and the first cooling fan (410) is provided at the heat dissipation port (340) and facing the heat sink (420).

8. The combined light source device of strip light and tunneling light according to claim 1, characterized in that, It also includes a second cooling fan (510); the top of the base (210) is provided with a heat dissipation groove (213), and there are multiple heat dissipation grooves (213) that extend in a first horizontal direction. The multiple heat dissipation grooves (213) are arranged in sequence at intervals along a second horizontal direction; the second cooling fan (510) is located on the top of the base (210) and above the multiple heat dissipation grooves (213); the first horizontal direction and the second horizontal direction are perpendicular to each other.

9. The combined light source device for strip light and tunneling light according to claim 1, characterized in that, The reflector (120) is recessed in a direction away from the first light outlet (310).

10. The combined light source device of strip light and tunneling light according to claim 1, characterized in that, The second light source assembly (200) also includes a connector. The base (210) is provided with a connection hole, the diffuser plate (230) is provided with a first through hole, and the mounting plate (240) is provided with a second through hole. The connector passes through the second through hole, the first through hole and the connection hole, and connects the mounting plate (240), the diffuser plate (230) and the base (210).