A high-efficiency automatic circulating drying device

Abstract

This utility model discloses a high-efficiency automatic circulating drying device, including a grinding device, a material cart, and a drying assembly. The material cart is located between the grinding device and the drying assembly. A loading tray is provided on the material cart. The drying assembly includes a drying chamber, a hot water tank, a hot water circulation pump, a condenser, and an ethanol storage tank. The hot water tank is located beside the drying chamber, and a set of water pipes connects the two. A hot water circulation pump is located on one side of the hot water tank. The condenser is located beside the hot water tank. The ethanol storage tank is located beside the condenser. The material cart is located on one side of the drying chamber door. The top and four corners of the drying chamber are rounded. Several layers of flat plate heaters are installed inside the drying chamber. A drain pipe is located at the bottom of the drying chamber. A pressure relief valve is located on the side of the drying chamber. This high-efficiency automatic circulating drying device uses a layered flat plate heater design, improving drying efficiency and heat utilization. The material cart is connected to the material grinding device, forming an integrated drying process.

Description

Technical Field

[0001] This utility model belongs to the field of drying equipment, and specifically relates to a high-efficiency automatic circulating drying device. Background Technology

[0002] With the development of society and technology, equipment in various fields has been greatly improved. Various types of drying equipment are often needed in industrial production and daily life. They evaporate and remove the moisture in materials by introducing hot air. They are widely used in the food industry, medicine, construction and other fields. Among them, drying equipment with horizontal plate hot water circulation function can also improve energy utilization, improve material drying efficiency, ensure quality and reduce costs.

[0003] Currently, most drying devices on the market use fans to draw air into the material basket for drying. However, this method results in the material being piled up inside the basket, preventing the material on the inside and bottom from being dried by hot air, leading to low drying efficiency. In addition, fresh air is usually introduced and old air is discharged through an adjustment plate. However, the old air contains a lot of heat, and direct discharge will cause heat damage, resulting in low energy utilization.

[0004] Therefore, the above problems urgently need to be solved. Utility Model Content

[0005] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a high-efficiency automatic circulating drying device, which adopts a layered flat plate heater to improve drying efficiency and heat utilization rate; at the same time, it is equipped with a material cart connected to a material grinding device, so that the material enters and exits the drying device in an integrated operation, which is convenient to operate and ensures that safety and quality are not affected.

[0006] Technical Solution: To achieve the above objectives, this utility model provides a high-efficiency automatic circulating drying device, including a grinding device, a material cart, and a drying assembly; the material cart is located between the grinding device and the drying assembly; the material cart is equipped with several loading trays; the drying assembly includes a drying chamber, a hot water tank, a hot water circulation pump, a condenser, and an ethanol storage tank; the hot water tank is located beside the drying chamber, and a set of water pipes is provided between the two; a hot water circulation pump is provided on one side of the hot water tank; the condenser is located beside the hot water tank and is connected to the exhaust port of the drying chamber through a pipe; the ethanol storage tank is located beside the condenser and is connected to the condenser; the material cart is located on one side of the drying chamber door; the top and four corners of the drying chamber are rounded; several layers of flat plate heaters are provided inside the drying chamber; a drain pipe is provided at the bottom of the drying chamber; and a pressure relief valve is provided on the side of the drying chamber. The organic integration of grinding equipment, material carts, and drying components makes the entire process from grinding to drying smoother, reducing material handling and waiting time in intermediate stages. The rounded corner design at the top of the drying chamber prevents condensate from dripping back onto the material after vaporization during drying, improving drying efficiency. The rounded corners at the four corners of the drying chamber eliminate dead angles and facilitate drainage, making the equipment easy to clean and maintain. Several layers of flat plate heaters inside the drying chamber further improve heat transfer efficiency, ensuring more uniform heating of the material and avoiding localized overheating or uneven drying. The condenser condenses the vapor generated during drying into liquid, which flows through pipes into an ethanol storage tank. This not only recovers the condensate but also reduces environmental pollution and facilitates subsequent treatment and reuse of the condensate.

[0007] Furthermore, the flat plate heater has seven layers. This ensures a more uniform temperature distribution and provides a large-area heat transfer effect.

[0008] Furthermore, the drying chamber is equipped with a drying chamber pressure gauge to provide real-time visual monitoring of the pressure inside the drying chamber.

[0009] Furthermore, the drying chamber has a viewing window on its door. The viewing window facilitates observation of the drying process.

[0010] Furthermore, the grinding equipment is provided with a discharge port; a transfer plate is provided between the discharge port and the receiving tray to ensure that the material will not fall during the transfer process.

[0011] Furthermore, the condenser is equipped with a condenser vacuum gauge; the exhaust pipe connecting the condenser and the drying chamber is equipped with a condenser connection manual valve. The condenser vacuum gauge provides real-time visual monitoring of the vacuum status during drying; the condenser connection manual valve controls the airflow, regulates the flow rate, and facilitates maintenance and inspection.

[0012] Furthermore, the ethanol storage tank is equipped with a vacuum generator; the side of the vacuum generator is connected to the drying chamber via a pipe. The vacuum generator can simultaneously perform vacuuming operations on both the ethanol storage tank and the drying chamber, greatly improving vacuuming efficiency.

[0013] Furthermore, a main control panel is located next to the hot water tank. The main control panel provides integrated control for the drying process, enabling more convenient operation.

[0014] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0015] 1. This utility model provides a high-efficiency automatic circulating drying device, which adopts a layered flat plate heater to improve drying efficiency and heat utilization rate.

[0016] 2. This utility model provides a high-efficiency automatic circulating drying device, which is equipped with a material cart connected to a material grinding device, so that the material enters and exits the drying device in an integrated manner, making the operation convenient and ensuring that safety and quality are not affected. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a high-efficiency automatic circulating drying device according to the present invention;

[0018] Figure 2 This is a schematic diagram of the architecture of a high-efficiency automatic circulating drying device according to the present invention;

[0019] Figure 3 This is a schematic diagram of the drying chamber in a high-efficiency automatic circulating drying device according to the present invention (the door is hidden).

[0020] In the picture:

[0021] 1-Grinding equipment; 11-Discharge port; 111-Transfer plate;

[0022] 2-Material cart; 21-Loading tray;

[0023] 3-Drying assembly; 31-Drying chamber; 32-Hot water tank; 33-Hot water circulation pump; 34-Condenser; 35-Ethanol storage tank; 36-Vacuum generator; 37-Main control panel;

[0024] 311-Plate heater; 312-Drainage pipe; 313-Pressure relief valve; 314-Drying oven pressure gauge; 315-Viewing window; 341-Condenser vacuum gauge; 342-Condenser connection manual valve. Detailed Implementation

[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. Example

[0026] In this embodiment, as Figures 1 to 3 This utility model discloses a high-efficiency automatic circulating drying device, including a grinding device 1, a material cart 2, and a drying assembly 3; the material cart 2 is located between the grinding device 1 and the drying assembly 3; the material cart 2 is provided with several receiving trays 21; the drying assembly 3 includes a drying chamber 31, a hot water tank 32, a hot water circulation pump 33, a condenser 34, and an ethanol temporary storage tank 35; the hot water tank 32 is located beside the drying chamber 31, and a set of water pipes 321 is provided between the two; hot water is provided on one side of the hot water tank 32. A circulating pump 33 is included; the condenser 34 is located beside the hot water tank 32 and is connected to the exhaust port of the drying chamber 31 via a pipe; the ethanol temporary storage tank 35 is located beside the condenser 34 and is connected to the condenser 34; the material cart 2 is located on one side of the door of the drying chamber 31; the top and four corners of the drying chamber 31 are rounded; several layers of flat plate heaters 311 are provided inside the drying chamber 31; a sewage pipe 312 is provided at the bottom of the drying chamber 31; and a pressure relief valve 313 is provided on the side of the drying chamber 31.

[0027] Specifically, when the drying operation is completed, the pressure relief valve 313 needs to be opened in the drying chamber 31 to release pressure. At this time, the opening degree of the pressure relief valve 313 is preferably 1 / 3.

[0028] Specifically, a distributed hot water jacket can be added to the outside of the inner wall of the drying chamber 31 to ensure that the inner wall and the internal flat plate heater 311 are heated synchronously, thereby achieving a better drying effect.

[0029] In particular, the bottom of the drying chamber 31 can be configured as a funnel shape, and the drain pipe 312 is located at the lower end of the funnel-shaped outlet. The condensate in the drying chamber 31 is concentrated from the surrounding area to the middle of the bottom and discharged through the drain pipe 312, saving drying time.

[0030] Specifically, the flat plate heater 311 can be designed as a detachable type as an option for easy cleaning.

[0031] Specifically, the door seal of the drying chamber 31 uses a high-temperature resistant mushroom-shaped food-grade silicone rubber sealing strip as a preferred option, which has a long service life and good sealing effect.

[0032] In this embodiment, as Figure 1 and Figure 3The flat plate heater 311 has seven layers.

[0033] Specifically, the flat plate heater 311 is used for heating only the bottom 6 layers, with 4 glass trays on each layer, for a total of 24 trays as a preferred option. An additional layer is added on top to ensure more uniform temperature.

[0034] In this embodiment, as Figure 1 and Figure 3 The drying chamber 31 is equipped with a drying chamber pressure gauge 314.

[0035] Specifically, the range of the pressure gauge 314 in the drying chamber is determined based on the maximum working pressure inside the drying chamber 31, and is usually set to 1.5 to 3 times the maximum working pressure to ensure the accuracy and safety of the measurement.

[0036] In this embodiment, as Figure 1 and Figure 2 The drying chamber 31 has a viewing window 315 on its door.

[0037] Specifically, tempered glass is preferred for the viewing window 315.

[0038] In this embodiment, as Figure 1 and Figure 2 The grinding equipment 1 is provided with a discharge port 11; a transfer plate 111 is provided between the discharge port 11 and the receiving plate 21.

[0039] Specifically, it is preferable to install protective baffles on both sides of the transfer plate 111 to prevent materials from overflowing or splashing during the transfer process.

[0040] In this embodiment, as Figure 1 and Figure 2 The condenser 34 is equipped with a condenser vacuum gauge 341; the exhaust port connecting the condenser 34 and the drying chamber 31 is equipped with a condenser connection manual valve 342.

[0041] Specifically, the condenser vacuum gauge 341 is an optional vacuum gauge with a range of -0.1 MPa to 0 MPa.

[0042] In this embodiment, as Figure 1 and Figure 2 The ethanol storage tank 35 is equipped with a vacuum generator 36; the side of the vacuum generator 36 is connected to the drying chamber 31 through a pipe.

[0043] Specifically, the pipe connection between the vacuum generator 36 and the drying chamber 31 can be optionally connected by a flange, which provides a strong connection and good sealing performance.

[0044] In this embodiment, as Figure 1 and Figure 2 The hot water tank 32 is provided with a main control panel 37 on the side.

[0045] Specifically, the main control panel 37 is positioned at a height of 1.2 to 1.5 meters above the ground for easy operation and viewing by staff.

[0046] The working principle of the above embodiments is as follows:

[0047] This utility model discloses a high-efficiency automatic circulating drying device. The ethanol-containing material is put into the grinding equipment 1 for grinding to obtain an ethanol-containing slurry. The slurry is transferred from the discharge port 11 to the receiving tray 21 by the transfer plate 111, and then transferred to the door of the drying chamber 31 by the material cart 2. The receiving tray 21 is placed inside the drying chamber 31 manually, and the door of the drying chamber 31 is locked.

[0048] During drying, set the target temperature of the hot water tank 32 and turn on the hot water circulation pump 33; confirm that the pressure relief valve 313 is closed and open the condenser connection hand valve 342; observe and confirm that the condenser vacuum gauge 341 reading is ≤ -0.08Mpa and confirm that the vacuum generator 36 is venting normally;

[0049] After the drying operation is completed, close the condenser connection manual valve 342 and open the pressure relief valve 313 to release pressure. Observe the pressure inside the drying chamber 31 as it continues to drop until the pressure gauge 314 of the drying chamber reads 0. Open the door of the drying chamber 31 and take out the material.

[0050] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A high-efficiency automatic circulating drying device, characterized in that: include: The grinding equipment (1), the material cart (2) and the drying assembly (3) are located between the grinding equipment (1) and the drying assembly (3); The material cart (2) is equipped with several loading trays (21); The drying assembly (3) includes a drying chamber (31), a hot water tank (32), a hot water circulation pump (33), a condenser (34), and an ethanol storage tank (35). The hot water tank (32) is located next to the drying chamber (31), and a set of water pipes (321) is provided between the two; a hot water circulation pump (33) is provided on one side of the hot water tank (32); the condenser (34) is located next to the hot water tank (32) and is connected to the exhaust port of the drying chamber (31) through a pipe; the ethanol storage tank (35) is located next to the condenser (34) and is connected to the condenser (34); The material cart (2) is located on one side of the door of the drying box (31); The top and four corners of the drying chamber (31) are rounded; the drying chamber (31) is equipped with several layers of flat plate heaters (311); the bottom of the drying chamber (31) is equipped with a drain pipe (312); the side of the drying chamber (31) is equipped with a pressure relief valve (313).

2. The high-efficiency automatic circulating drying device according to claim 1, characterized in that: The flat plate heater (311) has seven layers.

3. The high-efficiency automatic circulating drying device according to claim 1, characterized in that: The drying chamber (31) is equipped with a drying chamber pressure gauge (314).

4. The high-efficiency automatic circulating drying device according to claim 1, characterized in that: The drying chamber (31) has a viewing window (315) on its door.

5. The high-efficiency automatic circulating drying device according to claim 1, characterized in that: The grinding equipment (1) is provided with a discharge port (11); a transfer plate (111) is provided between the discharge port (11) and the receiving plate (21).

6. The high-efficiency automatic circulating drying device according to claim 1, characterized in that: The condenser (34) is equipped with a condenser vacuum gauge (341); the condenser (34) is equipped with a condenser connection manual valve (342) on the exhaust port connection pipe between the condenser (34) and the drying chamber (31).

7. The high-efficiency automatic circulating drying device according to claim 1, characterized in that: The ethanol storage tank (35) is equipped with a vacuum generator (36); the side of the vacuum generator (36) is connected to the drying chamber (31) through a pipe.

8. The high-efficiency automatic circulating drying device according to claim 1, characterized in that: The hot water tank (32) is provided with a main control panel (37) on the side.

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