Diamond wire saw high-precision measuring device

Abstract

This utility model belongs to the field of diamond wire saw technology, and in particular, a high-precision measuring device for diamond wire saws. The proposed solution includes a processing table with an opening on the left side of the top of the processing table. A C-shaped frame is fixedly installed inside the opening. A first motor is fixedly installed on the right side of the top of the C-shaped frame, and a first mounting wheel is installed at the output end of the first motor. A second mounting wheel is rotatably connected to the left side of the front of the C-shaped frame, and a third mounting wheel is rotatably installed on the right side of the front of the C-shaped frame. The high-precision measuring device for diamond wire saws also includes: an adjustment mechanism located on the left side of the inner cavity of the processing table, used to adjust the position of the workpiece; and a positioning mechanism located on the right side of the top of the processing table. In this utility model, the coordinated use of the adjustment mechanism and the positioning mechanism allows for the cutting of other parts of the workpiece without disengaging the workpiece from its positioning state, improving the accuracy and efficiency of workpiece cutting.

Description

Technical Field

[0001] This utility model relates to the field of diamond wire saw technology, and in particular to a high-precision measuring device for diamond wire saws. Background Technology

[0002] A diamond wire saw is a tool that uses the ultra-high hardness of diamond particles to cut hard materials. It consists of a thin steel wire or other wire with diamond particles coated or embedded on its surface, and it cuts by high-speed rotation or oscillation.

[0003] In the field of diamond wire saw processing, high-precision measurement is crucial to the quality of workpiece processing. Traditional measuring devices suffer from insufficient workpiece positioning accuracy, and when different parts of the workpiece need to be cut, the positioning state usually needs to be released for readjustment, which leads to increased repeatability error, reduced measurement efficiency, and affects the overall processing accuracy and efficiency. Therefore, this utility model proposes a high-precision measuring device for diamond wire saws to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the issue that in the field of diamond wire saw processing, high-precision measurement is crucial for the quality of workpiece processing. Traditional measuring devices suffer from insufficient workpiece positioning accuracy, and when different parts of the workpiece need to be cut, the positioning state usually needs to be deactivated for readjustment, which leads to increased repetitive positioning errors, reduced measurement efficiency, and affects the overall processing accuracy and efficiency. Therefore, a high-precision measuring device for diamond wire saws is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-precision measuring device for diamond wire saws includes a processing table. An opening is formed on the left side of the top of the processing table. A C-shaped frame is fixedly installed inside the opening. A first motor is fixedly installed on the right side of the top of the C-shaped frame. A first mounting wheel is installed at the output end of the first motor. A second mounting wheel is rotatably connected to the left side of the front of the C-shaped frame, and a third mounting wheel is rotatably installed on the right side of the front of the C-shaped frame. The high-precision measuring device for diamond wire saws also includes:

[0007] An adjustment mechanism is located on the left side of the inner cavity of the processing table, and the adjustment mechanism is used to adjust the position of the workpiece;

[0008] A positioning mechanism is located on the right side of the top of the processing table, and is used to position the workpiece.

[0009] As a preferred embodiment of this utility model, the adjustment mechanism includes: a partition plate, a second motor, a first synchronous pulley, a synchronous belt, a second synchronous pulley, a lead screw, a moving plate, and a support plate;

[0010] The processing table has mounting openings on both the front and rear sides. A partition is fixedly installed on the left side of the inner cavity of the processing table, and the right side of the partition is fixedly connected to the second motor. The output end of the second motor passes through the inner cavity of the partition and is fixedly connected to the first synchronous pulley. The surface of the first synchronous pulley is movably connected to the top of the inner cavity of the synchronous belt. The front and rear sides of the bottom of the inner cavity of the synchronous belt are movably connected to the second synchronous pulley. The inner cavity of the second synchronous pulley is fixedly connected to the surface of the lead screw. There are two lead screws. Both sides of the lead screws are rotatably connected to the inner wall of the mounting opening. Two movable plates are slidably set in the inner cavity of the mounting opening. The left side of the movable plate has a threaded hole, which is movably connected to the surface of the lead screw. The opposite sides of the two movable plates are fixedly connected to the support plate.

[0011] As a preferred embodiment of the present invention, the positioning mechanism includes: a top frame, a third motor, a threaded rod, a threaded sleeve, a top plate, a vertical plate, a cylinder, and a push plate;

[0012] The top of the two support plates on opposite sides is fixedly connected to the top frame. The front side of the inner cavity of the top frame is connected to the third motor. The output end of the third motor is fixedly connected to the threaded rod. The rear side of the threaded rod is fixedly connected to the rear side of the inner cavity of the top frame. The surface of the threaded rod is movably connected to the inner cavity of the threaded sleeve. The bottom of the threaded sleeve is fixedly connected to the top plate. The front and rear sides of the bottom of the top plate are both fixedly connected to the vertical plate. The opposite sides of the two vertical plates are both fixedly connected to the cylinder. The opposite sides of the two cylinders pass through the vertical plate and are fixedly connected to the push plate.

[0013] As a preferred embodiment of this utility model, a placement plate is fixedly connected to the top of the inner cavity of the processing table.

[0014] As a preferred embodiment of this utility model, both sides of the top of the top plate are fixedly connected to sliding sleeves, and the inner cavity of the sliding sleeves is slidably connected to sliding rods. The front and rear sides of the sliding rods are fixedly connected to the inner wall of the top frame.

[0015] As a preferred embodiment of this utility model, each of the two support plates has a through-hole on one side opposite to the cylinder.

[0016] As a preferred embodiment of this utility model, a positioning hole is provided on the right side of the partition, and the inner cavity of the positioning hole is rotatably connected to the output end of the second motor through a rotating shaft.

[0017] Beneficial effects:

[0018] 1. The second motor drives the first synchronous pulley to rotate, and the second synchronous pulley rotates synchronously via the synchronous belt drive, thereby driving the two lead screws to rotate synchronously. This causes the moving plate to move smoothly along the support plate, achieving high-precision adjustment of the workpiece position. This solves the problem of difficult workpiece positioning and insufficient accuracy in traditional measuring devices, effectively improving measurement accuracy. The cylinder pushes the push plate to move in opposite directions, achieving rapid and automatic clamping and fixing of the workpiece, avoiding positioning deviations caused by manual operation, ensuring the workpiece remains stable during measurement, and further guaranteeing the reliability of the measurement results. The third motor drives the threaded rod to rotate, causing the threaded sleeve to move the top plate. This allows for cutting of other parts of the workpiece without removing the workpiece positioning state.

[0019] In this invention, by using the adjustment mechanism and the positioning mechanism in combination, other parts of the workpiece can be cut without removing the workpiece from its positioning state, thus improving the accuracy and efficiency of workpiece cutting. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a top view of the processing table and slide bar of this utility model;

[0022] Figure 3 This is a right view of the processing table and top frame of this utility model;

[0023] Figure 4 This is a schematic diagram of the second motor and support plate structure of this utility model.

[0024] In the diagram: 1. Processing table; 2. C-shaped frame; 3. First motor; 4. First mounting wheel; 5. Second mounting wheel; 6. Third mounting wheel; 7. Partition plate; 8. Second motor; 9. First synchronous pulley; 10. Synchronous belt; 11. Second synchronous pulley; 12. Lead screw; 13. Moving plate; 14. Support plate; 15. Top frame; 16. Third motor; 17. Threaded rod; 18. Threaded sleeve; 19. Top plate; 20. Vertical plate; 21. Cylinder; 22. Push plate; 23. Placement plate; 24. Sliding sleeve; 25. Sliding rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example

[0027] Reference Figures 1-4A high-precision measuring device for diamond wire saws includes a processing table 1. An opening is formed on the left side of the top of the processing table 1. A C-shaped frame 2 is fixedly installed inside the opening. A first motor 3 is fixedly installed on the right side of the top of the C-shaped frame 2. A first mounting wheel 4 is installed at the output end of the first motor 3. A second mounting wheel 5 is rotatably connected to the left side of the front of the C-shaped frame 2. A third mounting wheel 6 is rotatably installed on the right side of the front of the C-shaped frame 2. The high-precision measuring device for diamond wire saws also includes:

[0028] The adjustment mechanism is located on the left side of the inner cavity of the machining table 1. The adjustment mechanism is used to adjust the position of the workpiece.

[0029] The positioning mechanism is located on the right side of the top of the processing table 1. The positioning mechanism is used to position the workpiece.

[0030] The adjustment mechanism includes: a partition plate 7, a second motor 8, a first synchronous pulley 9, a synchronous belt 10, a second synchronous pulley 11, a lead screw 12, a moving plate 13, and a support plate 14;

[0031] The processing table 1 has mounting openings on both its front and rear sides. A partition 7 is fixedly installed on the left side of the inner cavity of the processing table 1. The right side of the partition 7 is fixedly connected to the second motor 8. The output end of the second motor 8 passes through the inner cavity of the partition 7 and is fixedly connected to the first synchronous pulley 9. The surface of the first synchronous pulley 9 is movably connected to the top of the inner cavity of the synchronous belt 10. The front and rear sides of the bottom of the inner cavity of the synchronous belt 10 are movably connected to the second synchronous pulley 11. The inner cavity of the second synchronous pulley 11 is fixedly connected to the surface of the lead screw 12. There are two lead screws 12, and both sides of the lead screw 12 are rotatably connected to the inner wall of the mounting opening. The moving plate 13 slides. The inner cavity of the mounting port contains two movable plates 13. Each movable plate 13 has a threaded hole on its left side, which is movably connected to the surface of the lead screw 12. The opposite sides of the two movable plates 13 are fixedly connected to the support plate 14. The second motor 8 drives the first synchronous wheel 9 to rotate, which in turn drives the second synchronous wheel 11 to rotate synchronously via the synchronous belt 10. This drives the two lead screws 12 to rotate synchronously, allowing the movable plates 13 to move the support plate 14 smoothly. This achieves high-precision adjustment of the workpiece position, solving the problem of difficult workpiece positioning and insufficient accuracy in traditional measuring devices, and effectively improving measurement accuracy.

[0032] The positioning mechanism includes: top frame 15, third motor 16, threaded rod 17, threaded sleeve 18, top plate 19, vertical plate 20, cylinder 21 and push plate 22;

[0033] The top of the two support plates 14 on opposite sides is fixedly connected to the top frame 15. The front side of the inner cavity of the top frame 15 is connected to the third motor 16. The output end of the third motor 16 is fixedly connected to the threaded rod 17. The rear side of the threaded rod 17 is fixedly connected to the rear side of the inner cavity of the top frame 15. The surface of the threaded rod 17 is movably connected to the inner cavity of the threaded sleeve 18. The bottom of the threaded sleeve 18 is fixedly connected to the top plate 19. The front and rear sides of the bottom of the top plate 19 are both fixedly connected to the vertical plate 20. The opposite sides of the two vertical plates 20 are both fixedly connected to the cylinder 21. The opposite sides of the two cylinders 21 pass through the vertical plate 20 and are fixedly connected to the push plate 22. The cylinder 21 pushes the push plate 22 to move in opposite directions, realizing the rapid automatic clamping and fixing of the workpiece, avoiding the positioning deviation caused by manual operation, ensuring that the workpiece remains stable during the measurement process, and further ensuring the reliability of the measurement results. By using the third motor 16 to drive the threaded rod 17 to rotate, the threaded sleeve 18 drives the top plate 19 to move, so that the workpiece positioning state can be removed and other parts of it can be cut.

[0034] To facilitate material loading by workers, a placement plate 23 is fixedly connected to the top of the inner cavity of the processing table 1, thus making it easier for workers to load materials.

[0035] To improve the stability of the top plate 19 during movement, sliding sleeves 24 are fixedly connected to both sides of the top of the top plate 19. Sliding rods 25 are slidably connected to the inner cavity of the sliding sleeves 24. The front and rear sides of the sliding rods 25 are fixedly connected to the inner wall of the top frame 15, thereby improving the stability of the top plate 19 during movement.

[0036] To facilitate the front-to-back displacement of the workpiece, through openings are provided on opposite sides of the two support plates 14. The through openings are adapted to the cylinder 21, thereby facilitating the front-to-back displacement of the workpiece.

[0037] To improve the stability of the output shaft of the second motor 8 during rotation, a positioning hole is provided on the right side of the partition 7. The inner cavity of the positioning hole is rotatably connected to the output end of the second motor 8 through a rotating shaft, thereby improving the stability of the output shaft of the second motor 8 during rotation.

[0038] It should be noted that all electrical equipment used in this application is powered by an external power source. The specific type of motor used should be selected by those skilled in the art. Furthermore, all information regarding motors is prior art and will not be elaborated upon in this solution.

[0039] The working principle of this utility model is as follows: In use, the diamond wire saw is installed on the first mounting wheel 4, the second mounting wheel 5, and the third mounting wheel 6. Then, the workpiece is placed on the placement plate 23. Then, the cylinder 21 is turned on to drive the push plate 22 to clamp the workpiece. Then, the second motor 8 is turned on to drive the first synchronous wheel 9 to rotate. Through the synchronous belt 10, the second synchronous wheel 11 rotates synchronously, thereby driving the two lead screws 12 to rotate synchronously. This causes the moving plate 13 to drive the support plate 14 to move smoothly, thus enabling the first cut of the workpiece. Then, the third motor 16 is turned on to drive the threaded rod 17 to rotate. The threaded rod 17 drives the threaded sleeve 18, the top plate 19, and the vertical plate 20 to move, thus enabling the adjustment of the workpiece's second cutting position. Then, when the second motor 8 is turned on to drive the workpiece back, the second cut can be performed, thus eliminating the need to remove the workpiece from its fixed state.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-precision measuring device for a diamond wire saw, comprising a processing table (1), an opening on the left side of the top of the processing table (1), a C-shaped frame (2) fixedly installed in the inner cavity of the opening, a first motor (3) fixedly installed on the right side of the top of the C-shaped frame (2), a first mounting wheel (4) installed at the output end of the first motor (3), a second mounting wheel (5) rotatably connected to the left side of the front of the C-shaped frame (2), and a third mounting wheel (6) rotatably installed on the right side of the front of the C-shaped frame (2), characterized in that, The high-precision measuring device for the diamond wire saw also includes: An adjustment mechanism is located on the left side of the inner cavity of the processing table (1), and the adjustment mechanism is used to adjust the position of the workpiece; The positioning mechanism is located on the right side of the top of the processing table (1) and is used to position the workpiece.

2. The high-precision measuring device for diamond wire saws according to claim 1, characterized in that, The adjustment mechanism includes: a partition (7), a second motor (8), a first synchronous pulley (9), a synchronous belt (10), a second synchronous pulley (11), a lead screw (12), a moving plate (13), and a support plate (14). The front and rear sides of the processing table (1) are provided with installation ports. The partition (7) is fixedly installed on the left side of the inner cavity of the processing table (1). The right side of the partition (7) is fixedly connected to the second motor (8). The output end of the second motor (8) passes through the inner cavity of the partition (7) and is fixedly connected to the first synchronous wheel (9). The surface of the first synchronous wheel (9) is movably connected to the top of the inner cavity of the synchronous belt (10). The front and rear sides of the bottom of the inner cavity of the synchronous belt (10) are movably connected to the second synchronous wheel (11). The inner cavity of the second synchronous wheel (11) is fixedly connected to the surface of the lead screw (12). There are two lead screws (12). Both sides of the lead screw (12) are rotatably connected to the inner wall of the installation port. The moving plate (13) is slidably set in the inner cavity of the installation port. There are two moving plates (13). The left side of the moving plate (13) is provided with a threaded hole. The threaded hole is movably connected to the surface of the lead screw (12). The opposite sides of the two moving plates (13) are fixedly connected to the support plate (14).

3. The high-precision measuring device for diamond wire saws according to claim 1, characterized in that, The positioning mechanism includes: a top frame (15), a third motor (16), a threaded rod (17), a threaded sleeve (18), a top plate (19), a vertical plate (20), a cylinder (21), and a push plate (22); The top of the two support plates (14) on opposite sides is fixedly connected to the top frame (15). The front side of the inner cavity of the top frame (15) is connected to the third motor (16). The output end of the third motor (16) is fixedly connected to the threaded rod (17). The rear side of the threaded rod (17) is fixedly connected to the rear side of the inner cavity of the top frame (15). The surface of the threaded rod (17) is movably connected to the inner cavity of the threaded sleeve (18). The bottom of the threaded sleeve (18) is fixedly connected to the top plate (19). The front and rear sides of the bottom of the top plate (19) are fixedly connected to the vertical plate (20). The opposite sides of the two vertical plates (20) are fixedly connected to the cylinder (21). The opposite sides of the two cylinders (21) penetrate the vertical plate (20) and are fixedly connected to the push plate (22).

4. The high-precision measuring device for diamond wire saws according to claim 1, characterized in that, The top of the inner cavity of the processing table (1) is fixedly connected to a placement plate (23).

5. The high-precision measuring device for diamond wire saws according to claim 3, characterized in that, Sliding sleeves (24) are fixedly connected to both sides of the top of the top plate (19). Sliding rods (25) are slidably connected to the inner cavity of the sliding sleeves (24). The front and rear sides of the sliding rods (25) are fixedly connected to the inner wall of the top frame (15).

6. The high-precision measuring device for diamond wire saws according to claim 2, characterized in that, Both support plates (14) have through openings on opposite sides, which are adapted to the cylinder (21).

7. The high-precision measuring device for diamond wire saws according to claim 2, characterized in that, A positioning hole is provided on the right side of the partition (7), and the inner cavity of the positioning hole is rotatably connected to the output end of the second motor (8) through a rotating shaft.

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