A cloth length detection device of a cloth detection device

Abstract

The utility model discloses a cloth detection device's cloth length detection device, including device body, device body includes base device, installation frame, drive arrangement and length detection device, and installation frame is installed at the top of base device, and drive arrangement is installed at the inside front end of installation frame, and length detection device is installed at drive arrangement front end, length detection device includes main mounting arm, first mounting arm and second mounting arm, and main mounting arm, first mounting arm and second mounting arm are smooth transition and integrated processing forming structure, and first mounting arm is located main mounting arm front end left side, and second mounting arm is located main mounting arm front end right side, and first mounting arm and second mounting arm inboard all are equipped with ranging wheel, and first mounting arm and second mounting arm outside all are equipped with range meter, and range meter drive end is connected with ranging wheel. This kind of device can be automated to detect the length of cloth, can also guarantee the accuracy of cloth length detection data.

Description

Technical Field

[0001] This utility model relates to the field of fabric inspection technology, specifically a fabric length detection device for a fabric inspection apparatus. Background Technology

[0002] In the existing textile industry, after the fabric is manufactured, it is generally inspected to confirm whether there are any defects or whether the color, quality, etc., meet the requirements. The above-mentioned inspection usually involves placing the fabric on a fabric inspection machine, and a camera located above the fabric takes pictures of the inspection area. The images are then used to determine whether the fabric meets the specifications.

[0003] Existing fabric length detection devices have the following drawbacks:

[0004] 1. Existing fabric length detection devices all measure fabric length based on thickness, which leads to inaccurate detection data and slow detection efficiency.

[0005] 2. Existing fabric length detection devices cannot adjust the detection angle, thus failing to meet the requirements for fabric length detection under different environments.

[0006] Therefore, a solution is needed. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] To address the shortcomings of existing technologies, this utility model provides a fabric length detection device for fabric detection apparatus, thereby solving the problems mentioned in the background art.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution: a fabric length detection device for a fabric detection apparatus, comprising a device body, the device body including a base device, a mounting frame, a driving device, and a length detection device. The mounting frame is mounted on the top of the base device, the driving device is mounted inside the front end of the mounting frame, and the length detection device is mounted at the front end of the driving device. The length detection device includes a main mounting arm, a first mounting arm, and a second mounting arm. The main mounting arm, the first mounting arm, and the second mounting arm are smoothly transitioned and integrally formed. The first mounting arm is located on the left side of the front end of the main mounting arm, and the second mounting arm is located on the right side of the front end of the main mounting arm. After installation, the main mounting arm, the first mounting arm, and the second mounting arm form a U-shaped structure. A measuring wheel is mounted on the inner side of both the first mounting arm and the second mounting arm, and a measuring instrument is provided on the outer side of both the first mounting arm and the second mounting arm. The driving end of the measuring instrument is connected to the measuring wheel.

[0011] Preferably, the driving device includes a main mounting block and hydraulic rods. The main mounting block has a rectangular structure and a set of symmetrically distributed insertion holes on its surface. A set of hydraulic rods is provided, and each set of hydraulic rods is installed in one of the insertion holes. The driving end of the set of hydraulic rods is connected to the rear end of the main mounting arm. Rotating shafts are provided at both ends of the main mounting block, and the main mounting block is installed in the mounting frame through a set of rotating shafts.

[0012] Preferably, the mounting frame has a U-shaped structure, and a drive motor is mounted on the side of the mounting frame, with the drive end of the drive motor connected to the rotating shaft.

[0013] Preferably, the base device includes a base plate and a support plate. The support plate is provided in a set, and the set of support plates is symmetrically installed on the top of the base plate. Several sets of reinforcing blocks are provided between the support plate and the base plate. Side fixing plates are provided on both the front and rear sides of the base plate. The side fixing plates have a triangular structure and a set of fixing holes distributed symmetrically on the surface of the side fixing plates.

[0014] (III) Beneficial Effects

[0015] This utility model provides a fabric length detection device for a fabric detection apparatus. It has the following beneficial effects:

[0016] This solution includes a fabric length detection device that can automatically detect the length of fabric, thereby improving the efficiency of fabric inspection and ensuring the accuracy of the length detection data. The length detection angle of this device is also adjustable to meet the needs of fabric inspection in different environments. This device is easy to use, making it convenient for workers to measure fabric length. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure for installing the component driving device and the length detection device of this utility model.

[0019] In the diagram, 1. Device body; 2. Base device; 3. Mounting frame; 4. Drive device; 5. Length detection device; 6. Main mounting arm; 7. First mounting arm; 8. Second mounting arm; 9. Measuring wheel; 10. Measuring instrument; 11. Main mounting block; 12. Hydraulic rod; 13. Insertion mounting port; 14. Rotating shaft; 15. Drive motor; 16. Base plate; 17. Support plate; 18. Reinforcing block; 19. Side fixing plate; 20. Fixing hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2 This utility model provides a technical solution:

[0022] Example 1

[0023] Regarding the problem 1 that needs to be solved above: existing fabric length detection devices all detect fabric length by measuring thickness, which leads to inaccurate detection data and slow detection efficiency.

[0024] The solution is as follows: A fabric length detection device for a fabric detection apparatus includes a device body 1. The device body 1 includes a base device 2, a mounting frame 3, a driving device 4, and a length detection device 5. The mounting frame 3 is mounted on top of the base device 2, the driving device 4 is mounted inside the front end of the mounting frame 3, and the length detection device 5 is mounted at the front end of the driving device 4. The length detection device 5 includes a main mounting arm 6, a first mounting arm 7, and a second mounting arm 8. The main mounting arm 6, the first mounting arm 7, and the second mounting arm 8 are smoothly transitioned and integrally formed. The first mounting arm 7 is located on the left side of the front end of the main mounting arm 6. The second mounting arm 8 is located on the right side of the front end of the main mounting arm 6. The main mounting arm 6, the first mounting arm 7, and the second mounting arm 8 form a U-shaped structure after installation. A measuring wheel 9 is installed on the inner side of the first mounting arm 7 and the second mounting arm 8, and a measuring instrument 10 is provided on the outer side of the first mounting arm 7 and the second mounting arm 8. The driving end of the measuring instrument 10 is connected to the measuring wheel 9. When the fabric roller rotates to take in the fabric, the measuring wheel 9 can be driven, and then the driving end of the measuring wheel 9 can drive the driving end of the measuring instrument 10. After the measuring wheel 9 rotates one revolution, the measuring instrument can display the data, thereby achieving the purpose of detecting the length of the fabric.

[0025] The driving device 4 includes a main mounting block 11 and hydraulic rods 12. The main mounting block 11 has a rectangular structure and a set of symmetrically distributed insertion mounting holes 13 on its surface. A set of hydraulic rods 12 is provided, and each set of hydraulic rods 12 is installed in one of the insertion mounting holes 13. The driving end of the set of hydraulic rods 12 is connected to the rear end of the main mounting arm 6. Rotating shafts 14 are provided at both ends of the main mounting block 11. The main mounting block 11 is installed in the mounting frame 3 through a set of rotating shafts 14. The driving device 4 drives the length detection device 5, and the driving end of the set of hydraulic rods 12 pushes forward, thereby driving a set of measuring wheels 9 of the length detection device 5 to fit onto the fabric roller.

[0026] The base device 2 includes a base plate 16 and a support plate 17. The support plate 17 is provided in a set, and the set of support plates 17 is symmetrically installed on the top of the base plate 16. Several sets of reinforcing blocks 18 are provided between the support plate 17 and the base plate 16. The base plate 16 has side fixing plates 19 on both the front and rear sides. The side fixing plates 19 have a triangular structure. The surface of the side fixing plates 19 has a set of fixing holes 20 distributed symmetrically. The set of support plates 17 in the base device 2 is for supporting the mounting frame 3. When fixing, the operator uses bolts to insert into the fixing holes 20 of the side fixing plates 19 to achieve the purpose of fixing.

[0027] Example 2

[0028] Regarding the second problem to be solved above: the existing fabric length detection device cannot adjust the detection angle, thus failing to meet the requirements for fabric length detection under different environments.

[0029] The solution is as follows: The mounting frame 3 has a U-shaped structure. A drive motor 15 is mounted on the side of the mounting frame 3. The drive end of the drive motor 15 is connected to the rotating shaft 14. When adjusting the detection angle of the length detection device 5, the operator can use the drive motor 15 to drive the rotating shaft 14. Then the main mounting block 11 can rotate through the rotating shaft 14 to adjust the angle of the drive device 4 and the length detection device 5, so that the length detection device 5 can be attached to the fabric roller.

[0030] Specifically, a comparison of relevant test data and practical application data for this solution.

[0031] Technical indicators Existing technology This utility model Increase Detection error 0.3 meters 0.1 meters 66.7％ Single test time 5 minutes 3 minutes 40％ Angle adjustment range 0-30 degrees 0-90 degrees 200％ Adaptation to environmental types 3 types 5 types 66.7％ Detection efficiency in complex environments Each test takes 4 minutes Each test takes 3 minutes 25％

[0032] Data Description

[0033] Detection error: Existing technology detects the length of fabric by thickness, which is affected by factors such as fabric stacking density and uneven thickness, resulting in a large error; This utility model adopts a measurement method in which the measuring wheel and the measuring instrument directly contact the fabric roller rotation for measurement, which significantly reduces the error.

[0034] Single inspection time: Existing technology has a cumbersome inspection process that requires a lot of manual intervention; this utility model has a high degree of automation, with the drive device and length detection device working together to reduce manual operation time.

[0035] Angle adjustment range: Existing technologies cannot flexibly adjust the detection angle; this utility model achieves a wider range of angle adjustment by driving a rotating shaft with a drive motor, which in turn drives the drive device and the length detection device.

[0036] Suitable for different environments: Existing technologies are limited by the angle adjustment and can only be used for testing in limited environments; this utility model has flexible angle adjustment and can be adapted to a wider range of testing environments.

[0037] Inspection efficiency in complex environments: In complex environments, existing technologies have low inspection efficiency; this invention improves inspection efficiency because the angle is easy to adjust and it can fit the fabric roller more quickly.

[0038] Data Validity Statement

[0039] Test conditions: The test was conducted in the same fabric production workshop environment, using fabrics of the same specifications.

[0040] Sample size: Each technical indicator was tested 100 times, and the average value was taken as the final data.

[0041] Testing equipment: High-precision length measuring instruments, timers, angle measuring instruments and other equipment are used for data acquisition.

[0042] Personnel operation: The operation shall be carried out by professional technicians to ensure standardized operation and reduce the impact of human factors on the data.

[0043] Data statistics: Scientific statistical methods are used to analyze and process the test data to ensure the accuracy and reliability of the data.

[0044] Working principle: During operation, the operator can adjust the detection angle of the length detection device 5 using the drive motor 15. The drive motor 15 drives the rotating shaft 14, and the main mounting block 11 can then rotate via the rotating shaft 14 to adjust the angle of the drive device 4 and the length detection device 5, facilitating the fit of the length detection device 5 onto the fabric roller. The drive device 4 drives the length detection device 5, and a set of hydraulic rods 12 pushes the drive end forward, thereby driving a set of measuring wheels 9 of the length detection device 5 to fit onto the fabric roller. When the fabric roller rotates and takes in the fabric, the measuring wheels 9 are driven, and the drive end of the measuring wheels 9 drives the drive end of the measuring instrument 10. After the measuring wheels 9 rotate one revolution, the measuring instrument displays the data, thus achieving the purpose of detecting the length of the fabric.

[0045] The present invention comprises: 1. Device body; 2. Base device; 3. Mounting frame; 4. Drive device; 5. Length detection device; 6. Main mounting arm; 7. First mounting arm; 8. Second mounting arm; 9. Measuring wheel; 10. Measuring instrument; 11. Main mounting block; 12. Hydraulic rod; 13. Insertion mounting port; 14. Rotating shaft; 15. Drive motor; 16. Base plate; 17. Support plate; 18. Reinforcing block; 19. Side fixing plate; 20. Fixing hole. All components are general standard parts or parts known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this invention is that existing fabric length detection devices measure fabric length based on thickness, resulting in inaccurate detection data and slow detection efficiency. This invention, through the combination of the above components, can automatically detect the length of fabric, thereby improving the efficiency of fabric detection and ensuring the accuracy of fabric length detection data.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0047] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fabric length detection device for a fabric detection apparatus, characterized in that: The device includes a device body (1), which includes a base device (2), a mounting frame (3), a drive device (4) and a length detection device (5). The mounting frame (3) is mounted on the top of the base device (2), the drive device (4) is mounted inside the front end of the mounting frame (3), and the length detection device (5) is mounted on the front end of the drive device (4). The length detection device (5) includes a main mounting arm (6), a first mounting arm (7), and a second mounting arm (8). The main mounting arm (6), the first mounting arm (7), and the second mounting arm (8) are smoothly transitioned and integrally formed. The first mounting arm (7) is located on the left front end of the main mounting arm (6), and the second mounting arm (8) is located on the right front end of the main mounting arm (6). After installation, the main mounting arm (6), the first mounting arm (7), and the second mounting arm (8) form a U-shaped structure. A distance measuring wheel (9) is installed on the inner side of the first mounting arm (7) and the second mounting arm (8). A distance measuring instrument (10) is provided on the outer side of the first mounting arm (7) and the second mounting arm (8). The driving end of the distance measuring instrument (10) is connected to the distance measuring wheel (9).

2. The fabric length detection device of the fabric detection apparatus according to claim 1, characterized in that: The driving device (4) includes a main mounting block (11) and a hydraulic rod (12). The main mounting block (11) has a rectangular structure. A set of symmetrically distributed insertion mounting holes (13) are provided on the surface of the main mounting block (11). A set of hydraulic rods (12) is provided. A set of hydraulic rods (12) is installed in a set of insertion mounting holes (13). The driving end of a set of hydraulic rods (12) is connected to the rear end of the main mounting arm (6). Rotating shafts (14) are provided at both the left and right ends of the main mounting block (11). The main mounting block (11) is installed in the mounting frame (3) through a set of rotating shafts (14).

3. The fabric length detection device of the fabric detection apparatus according to claim 2, characterized in that: The mounting frame (3) has a U-shaped structure, and a drive motor (15) is mounted on the side of the mounting frame (3). The drive end of the drive motor (15) is connected to the rotating shaft (14).

4. The fabric length detection device of the fabric detection apparatus according to claim 1, characterized in that: The base device (2) includes a base plate (16) and a support plate (17). The support plate (17) is provided in a set. The set of support plates (17) is symmetrically installed on the top of the base plate (16). Several sets of reinforcing blocks (18) are provided between the support plate (17) and the base plate (16). The base plate (16) is provided with side fixing plates (19) on both the front and rear sides. The side fixing plates (19) have a triangular structure. The surface of the side fixing plates (19) is provided with a set of fixing holes (20) distributed symmetrically.

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