A micro-loss sampling device for cold-rolled titanium strip coils

Abstract

The utility model discloses a kind of cold-rolled titanium strip coil micro-loss sampling devices, comprising: conveying mechanism;First support is equipped with slide rail, and is installed with first drive structure;Slide base is slidably installed in slide rail, and first drive structure drives slide base to slide along slide rail;Moving assembly is installed in slide base, including first slide bar and second slide bar, and first slide bar is vertically arranged with second slide bar;First slide bar is slidably installed with first slider, and second slide bar is slidably installed with second slider, and second slide bar is installed in first slider;Cutting mechanism is installed in second slider, for cutting sample block from titanium strip coil;Hammering mechanism is installed in slide base;Hammering mechanism can be lifted relative to titanium strip coil, to drive sample block to separate from titanium strip coil.The cold-rolled titanium strip coil micro-loss sampling device of the application realizes the micro-loss sampling of titanium strip coil, and does not need to stop sampling, and sampling efficiency is high, sampling quality is good, reduces material loss, and improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of titanium strip production equipment, and in particular to a micro-damage sampling device for cold-rolled titanium strip. Background Technology

[0002] In the field of high-end metal materials manufacturing, the production of cold-rolled titanium strip coils is a precise and complex system engineering project. Throughout the entire production process, key processes such as continuous annealing and tension leveling play a decisive role in the quality of the final product. To ensure that the core indicators such as the mechanical properties and microstructure of the finished cold-rolled titanium strip coils accurately meet the stringent requirements of customers, samples must be taken from the coil processing section at these key process nodes to conduct systematic and comprehensive performance monitoring.

[0003] Currently, manual sampling remains the primary method for cold-rolled titanium strip coils in the industry. This traditional manual sampling method has many drawbacks: First, manual sampling relies entirely on manual operation by workers. From determining the sampling location and cutting the sample to completing packaging and testing, each step requires a significant amount of time and effort, resulting in extremely low sampling efficiency. Second, the limitations of manual operation inevitably lead to losses of titanium strip coils beyond the normal range during sampling, resulting in the waste of valuable materials. More problematic is that manual sampling requires temporary shutdowns of the production line. Frequent start-ups and shutdowns not only disrupt the production rhythm but also negatively impact the stability and lifespan of the equipment, significantly reducing overall production efficiency. These problems ultimately directly affect production costs. Whether it's the direct cost increase due to material loss or the indirect cost increase due to reduced production efficiency, both place immense pressure on companies in the face of fierce market competition. Utility Model Content

[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a micro-destructive sampling device for cold-rolled titanium strip coils, which can achieve micro-destructive sampling of titanium strip coils without stopping the machine, resulting in high sampling efficiency, good sampling quality, reduced material loss, and improved production efficiency.

[0005] The micro-destructive sampling device for cold-rolled titanium strip coils according to an embodiment of the present invention includes:

[0006] A conveying mechanism for conveying titanium strip coils;

[0007] The first support is equipped with a slide rail and a first drive structure; the length extension direction of the slide rail is the same as the conveying direction of the titanium strip roll.

[0008] A slide block is slidably mounted on the slide rail and is connected to the first driving structure, which is used to drive the slide block to slide along the slide rail.

[0009] A movable component is mounted on the slide block; the movable component includes a first slide rod and a second slide rod, the length extension direction of the first slide rod is perpendicular to the length extension direction of the second slide rod; a first sliding member is slidably mounted on the first slide rod, and a second sliding member is slidably mounted on the second slide rod, the second slide rod being mounted on the first sliding member;

[0010] A cutting mechanism, mounted on the second sliding member, is used to cut sample blocks from the titanium strip roll;

[0011] A hammering mechanism is mounted on the slide block; the hammering mechanism can move up and down relative to the titanium strip roll to drive the sample block to detach from the titanium strip roll.

[0012] The micro-destructive sampling device for cold-rolled titanium strip coils according to the embodiments of the present invention has at least the following beneficial effects:

[0013] The cutting mechanism cuts sample blocks from the titanium strip roll, which is more efficient and of better quality than manual sampling, while reducing material waste. The cutting mechanism is mounted on the slide block, which is slidably mounted on the slide rail. The length of the slide rail extends in the same direction as the conveying direction of the titanium strip roll. The first driving structure drives the slide block to slide along the slide rail, which in turn drives the cutting mechanism to slide, thus achieving synchronous sliding between the cutting mechanism and the titanium strip roll. This allows for sample block cutting without stopping the machine, improving production efficiency. The cutting mechanism is connected to the slide block through the moving component, enabling it to sample from multiple positions on the titanium strip roll, resulting in high sampling efficiency. The hammering mechanism ensures that the sample block is separated from the titanium strip roll, ensuring sampling quality and stability.

[0014] According to some embodiments of the present invention, the slide is equipped with a first lifting structure and a telescopic structure, the telescopic structure is installed at the movable end of the first lifting structure, and the moving component is installed at the movable end of the telescopic structure;

[0015] The telescopic structure extends in a direction perpendicular to the conveying direction of the titanium strip roll.

[0016] According to some embodiments of the present invention, the hammering mechanism is disposed above the titanium strip roll, and the hammering mechanism includes a second lifting structure and a hammer head, the hammer head being installed on the movable end of the second lifting structure.

[0017] According to some embodiments of the present invention, the first driving structure includes a first motor and a first lead screw, the first lead screw is connected to the output end of the first motor, and the first motor is used to drive the first lead screw to rotate around its own axis;

[0018] The first lead screw passes through the slide and is connected to the slide in a driving manner.

[0019] According to some embodiments of the present invention, the cutting mechanism is disposed above the titanium strip roll;

[0020] The cold-rolled titanium strip coil micro-destructive sampling device also includes a support plate, which is movably disposed below the titanium strip coil and connected to a third lifting structure;

[0021] When the cutting mechanism is in operation, the third lifting structure drives the support plate to rise to support the titanium strip roll.

[0022] According to some embodiments of the present invention, pearl cotton is installed on the upper surface of the support plate.

[0023] According to some embodiments of the present invention, the cold-rolled titanium strip coil micro-destruction sampling device further includes a grinding mechanism, which is located downstream of the hammering mechanism along the conveying direction of the titanium strip coil; the grinding mechanism is used to grind the cut part of the titanium strip coil.

[0024] According to some embodiments of the present invention, the grinding mechanism includes a first roller, a second roller, and a second driving structure. The first roller is disposed above the titanium strip roll, the second roller is disposed below the titanium strip roll, and the second driving structure is used to drive the first roller and the second roller to move relative to each other.

[0025] Both the first roller and the second roller have a frosted layer installed on their outer peripheral walls.

[0026] According to some embodiments of the present invention, the grinding mechanism further includes a mounting frame, on which the first roller and the second roller are movably and vertically mounted, and both the first roller and the second roller can rotate around their own axis;

[0027] The second drive structure includes a second motor and a second lead screw. The second lead screw is connected to the output end of the second motor. The second motor is used to drive the second lead screw to rotate around its own axis. The second lead screw passes through the first roller and the second roller and is connected to the first roller and the second roller in a transmission connection. The rotation of the second lead screw drives the first roller and the second roller to move relative to each other.

[0028] According to some embodiments of the present invention, the cold-rolled titanium strip coil micro-damage sampling device includes a third support, the third support is equipped with a fourth lifting structure, and the grinding mechanism is installed at the movable end of the fourth lifting structure.

[0029] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0031] Figure 1 This is a front view of an embodiment of this application;

[0032] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0033] Figure 3 for Figure 1 Enlarged view of point B in the middle;

[0034] Figure 4 This is a top view of the slide and moving component according to an embodiment of this application.

[0035] Icon labels:

[0036] Conveying mechanism 100, titanium belt roll 110;

[0037] First bracket 200, slide rail 210, first drive structure 220, first motor 221, first lead screw 222;

[0038] Slide 300, first lifting structure 310, telescopic structure 320;

[0039] Moving component 400, first slide bar 410, second slide bar 420;

[0040] Cutting mechanism 500;

[0041] Hammering mechanism 600, second lifting structure 610;

[0042] Second bracket 700, third lifting structure 710, support plate 720;

[0043] The third support frame is 800, and the fourth lifting structure is 810;

[0044] The grinding mechanism 900, the first roller 910, the second roller 920, the second drive structure 930, the second electrode 931, the second lead screw 932, and the mounting bracket 940 are included. Detailed Implementation

[0045] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0046] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, etc., indicating the directional or positional relationship, are based on the directional or positional relationship shown in the drawings and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0047] In the description of this utility model, "multiple" refers to two or more. The use of "first" and "second" is for distinguishing technical features only and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features or their sequential relationship.

[0048] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0049] Reference Figures 1 to 4 This utility model discloses a micro-destructive sampling device for cold-rolled titanium strip coil 110, comprising a conveying mechanism 100 and a cutting mechanism 500. The conveying mechanism 100 is used to convey the titanium strip coil 110, and the cutting mechanism 500 is used to cut sample blocks from the titanium strip coil 110. Specifically, refer to... Figure 1 As shown, a first support 200 is provided on one side of the titanium strip roll 110 in the width direction. The first support 200 is provided with a slide rail 210. The length extension direction of the slide rail 210 is the same as the conveying direction of the titanium strip roll 110. A slide block 300 is slidably mounted on the slide rail 210. A first drive structure 220 is installed on the first support 200. The slide block 300 is connected to the first drive structure 220 in a transmission manner. The first drive structure 220 is used to drive the slide block 300 to slide along the slide rail 210. The cutting mechanism 500 is mounted on the slide block 300, which is slidably mounted on the slide rail 210. The length extension direction of the slide rail 210 is the same as the conveying direction of the titanium strip roll 110. The first driving structure 220 drives the slide block 300 to slide along the slide rail 210, which can drive the cutting mechanism 500 to slide, thereby realizing the synchronous sliding of the cutting mechanism 500 and the titanium strip roll 110. Thus, the sample block can be cut without stopping the machine, improving production efficiency. The cutting mechanism 500 preferably uses a laser cutter, which has high cutting efficiency and a smooth cut. Compared with manual sampling, it has high sampling efficiency, good sampling quality, and can reduce material loss.

[0050] Reference Figure 1As shown, the first drive structure 220 of this application embodiment includes a first motor 221 and a first lead screw 222. The first lead screw 222 is connected to the output end of the first motor 221. The first motor 221 is used to drive the first lead screw 222 to rotate around its own axis. The first lead screw 222 passes through the slide block 300 and is connected to the slide block 300 in a transmission manner. The rotation of the first lead screw 222 causes the slide block 300 to slide along the slide rail 210.

[0051] Reference Figure 1 , Figure 4 As shown, the slide block 300 is equipped with a moving component 400, which includes a first slide rod 410 and a second slide rod 420. The length extension direction of the first slide rod 410 is perpendicular to the length extension direction of the second slide rod 420. A first sliding member is slidably mounted on the first slide rod 410, and a second sliding member is slidably mounted on the second slide rod 420. The second slide rod 420 is mounted on the first sliding member, and the cutting mechanism 500 is mounted on the second sliding member. The sliding of the first sliding member along the first slide rod 410 can drive the second slide rod 420 and the cutting mechanism 500 to slide synchronously. The sliding of the second sliding member along the second slide rod 420 can drive the cutting mechanism 500 to slide synchronously. By having the first sliding member slide along the first slide rod 410 and the second sliding member slide along the second slide rod 420, it is convenient for the cutting mechanism 500 to cut sample blocks of arbitrary shapes from the titanium strip roll 110 and to realize multi-position sampling on the titanium strip roll 110.

[0052] To ensure the sample block can detach from the titanium strip roll 110 after cutting, this embodiment also includes a hammering mechanism 600. The hammering mechanism 600 is mounted on the slide block 300 and can move up and down relative to the titanium strip roll 110 to drive the sample block detach from the roll. Specifically, refer to... Figure 4 As shown, the hammering mechanism 600 is positioned above the titanium strip roll 110. The hammering mechanism 600 includes a second lifting structure 610 and a hammer head, with the hammer head mounted on the movable end of the second lifting structure 610. When the sample block is cut out, the second lifting structure 610 drives the hammer head to descend a set height. During the descent from the highest point to the lowest point, the hammer head first descends to the contact position with the sample block and continues to descend, thus ensuring that the sample block detaches from the titanium strip roll 110. The hammer head is preferably made of rubber or similar materials to avoid damaging the sample block. The hammering mechanism 600 ensures the sample block detaches from the titanium strip roll 110, thus ensuring sampling quality and stability.

[0053] It should be noted that the activation of the hammering mechanism 600 can be determined by setting a detection device to check whether the sample block has detached from the titanium strip roll 110. For example, a vision detection module can be used to detect whether the sample block has detached from the titanium strip roll 110. If the vision detection module detects that the sample block has detached from the titanium strip roll 110, the second lifting structure 610 of the hammering mechanism 600 will not activate; if the vision detection module detects that the sample block has not detached from the titanium strip roll 110, the second lifting structure 610 of the hammering mechanism 600 will drive the hammer head to descend. Alternatively, it can be configured so that the second lifting structure 610 of the hammering mechanism 600 drives the hammer head to descend a set height regardless of whether the sample block has detached from the titanium strip roll 110.

[0054] When the micro-destructive sampling device of this application samplees titanium strip rolls 110 of different types, such as titanium strip rolls 110 of different thicknesses, it is necessary to adjust the distance between the cutting mechanism 500 and the hammering mechanism 600 and the titanium strip roll 110 to obtain a better sampling effect. To achieve the adjustment of the distance between the cutting mechanism 500, the hammering mechanism 600 and the titanium strip roll 110, refer to... Figure 1 As shown, the slide 300 in this embodiment is equipped with a first lifting structure 310. The moving component 400 and the hammering structure are installed on the movable end of the first lifting structure 310. The movement of the first lifting structure 310 can drive the moving component 400 to rise and fall, thereby driving the moving component 400 and the hammering structure to rise and fall. The rising and falling of the moving component 400 drives the cutting mechanism 500 to rise and fall synchronously.

[0055] Furthermore, in order to achieve sampling at different width positions of the titanium strip roll 110, the slide block 300 in this embodiment is also equipped with a telescopic structure 320, referring to... Figure 4 As shown, the telescopic structure 320 is installed at the movable end of the first lifting structure 310, and the moving component 400 and the hammering structure are installed at the movable end of the telescopic structure 320. The telescopic direction of the telescopic structure 320 is perpendicular to the conveying direction of the titanium strip roll 110. The telescopic structure 320 can be a telescopic hydraulic cylinder, a telescopic pneumatic cylinder, a telescopic motor, or other similar equipment.

[0056] In the embodiments of this application, to ensure the stability of the cutting mechanism 500 when cutting the titanium strip coil 110 and to reduce burrs, the cold-rolled titanium strip coil 110 micro-destruction sampling device of this embodiment is further provided with a support plate 720 to support the titanium strip coil 110. (Refer to...) Figure 1 , Figure 2 As shown, in this embodiment, the cutting mechanism 500 is disposed above the titanium strip roll 110, and the support plate 720 is movably disposed below the titanium strip roll 110 and connected to the third lifting structure 710. When the cutting mechanism 500 cuts the sample block on the titanium strip roll 110, the third lifting structure 710 drives the support plate 720 to rise to support the titanium strip roll 110, thereby ensuring the stability of the titanium strip roll 110 during sample block cutting and reducing the generation of burrs.

[0057] Reference Figure 1 As shown, the cold-rolled titanium strip coil 110 micro-destruction sampling device of this embodiment is also provided with a second support 700, and a third lifting structure 710 is installed on the second support 700.

[0058] To further reduce burr formation, pearl cotton is preferably installed on the upper surface of the support plate 720, and a polishing mechanism 900 is also provided to further eliminate burrs. (Refer to...) Figure 1 , Figure 3 As shown, downstream of the hammering mechanism 600, along the conveying direction of the titanium strip roll 110, a third support 800 is also provided. The third support 800 is equipped with a fourth lifting structure 810, and a grinding mechanism 900 is installed at the movable end of the fourth lifting structure 810. The grinding mechanism 900 includes a first roller 910, a second roller 920, and a second drive structure 930. The first roller 910 is positioned above the titanium strip roll 110, and the second roller 920 is positioned below it. The second drive structure 930 is used to drive the first roller 910 and the second roller 920 to move relative to each other. The outer peripheral walls of both the first roller 910 and the second roller 920 are fitted with a frosted layer, such as sandpaper. The grinding structure is installed at the movable end of the fourth lifting structure 810 to accommodate different types of titanium strip rolls 110, ensuring that the titanium strip roll 110 always passes through the middle position between the first roller 910 and the second roller 920.

[0059] Reference Figure 3 As shown, the grinding mechanism 900 of this embodiment further includes a mounting frame 940. The first roller 910 and the second roller 920 are movably and vertically mounted on the mounting frame 940, and both the first roller 910 and the second roller 920 can rotate around their own axes. The second drive structure 930 includes a second motor and a second lead screw 932. The second lead screw 932 is connected to the output end of the second motor. The second motor is used to drive the second lead screw 932 to rotate around its own axis. The second lead screw 932 passes through the first roller 910 and the second roller 920 and is connected to the first roller 910 and the second roller 920 in a transmission connection. The rotation of the second lead screw 932 drives the first roller 910 and the second roller 920 to move relative to each other, for example, moving towards each other or moving away from each other. When the sampling point approaches the grinding mechanism 900, the first roller 910 and the second roller 920 move toward each other so that the abrasive layer on their surfaces contacts the surface of the titanium strip roll 110; after the sampling point passes through the grinding mechanism 900, the first roller 910 and the second roller 920 move away from each other to move away from the titanium strip roll 110.

[0060] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine the different embodiments or examples described in this specification.

[0061] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A micro-destructive sampling device for cold-rolled titanium strip coils, characterized in that, include: A conveying mechanism for conveying titanium strip coils; The first support is equipped with a slide rail and a first drive structure; the length extension direction of the slide rail is the same as the conveying direction of the titanium strip roll. A slide block is slidably mounted on the slide rail and is connected to the first driving structure, which is used to drive the slide block to slide along the slide rail. A movable component is mounted on the slide block; the movable component includes a first slide rod and a second slide rod, the length extension direction of the first slide rod is perpendicular to the length extension direction of the second slide rod; a first sliding member is slidably mounted on the first slide rod, and a second sliding member is slidably mounted on the second slide rod, the second slide rod being mounted on the first sliding member; A cutting mechanism, mounted on the second sliding member, is used to cut sample blocks from the titanium strip roll; A hammering mechanism is mounted on the slide block; the hammering mechanism can move up and down relative to the titanium strip roll to drive the sample block to detach from the titanium strip roll.

2. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 1, characterized in that: The slide is equipped with a first lifting structure and a telescopic structure. The telescopic structure is installed at the movable end of the first lifting structure, and the moving component is installed at the movable end of the telescopic structure. The telescopic structure extends in a direction perpendicular to the conveying direction of the titanium strip roll.

3. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 1, characterized in that: The hammering mechanism is located above the titanium strip roll. The hammering mechanism includes a second lifting structure and a hammer head, with the hammer head mounted on the movable end of the second lifting structure.

4. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 1, characterized in that: The first drive structure includes a first motor and a first lead screw. The first lead screw is connected to the output end of the first motor, and the first motor is used to drive the first lead screw to rotate around its own axis. The first lead screw passes through the slide and is connected to the slide in a driving manner.

5. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 1, characterized in that: The cutting mechanism is positioned above the titanium strip roll; The cold-rolled titanium strip coil micro-destructive sampling device also includes a support plate, which is movably disposed below the titanium strip coil and connected to a third lifting structure; When the cutting mechanism is in operation, the third lifting structure drives the support plate to rise to support the titanium strip roll.

6. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 5, characterized in that: Pearl cotton is installed on the upper surface of the support plate.

7. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 1, characterized in that: The cold-rolled titanium strip coil micro-destructive sampling device also includes a grinding mechanism, which is located downstream of the hammering mechanism along the conveying direction of the titanium strip coil; the grinding mechanism is used to grind the cut part of the titanium strip coil.

8. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 7, characterized in that: The grinding mechanism includes a first roller, a second roller, and a second driving structure. The first roller is disposed above the titanium strip roll, the second roller is disposed below the titanium strip roll, and the second driving structure is used to drive the first roller and the second roller to move relative to each other. Both the first roller and the second roller have a frosted layer installed on their outer peripheral walls.

9. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 8, characterized in that: The grinding mechanism also includes a mounting frame, on which the first roller and the second roller are movably and vertically mounted, and both the first roller and the second roller can rotate around their own axis; The second drive structure includes a second motor and a second lead screw. The second lead screw is connected to the output end of the second motor. The second motor is used to drive the second lead screw to rotate around its own axis. The second lead screw passes through the first roller and the second roller and is connected to the first roller and the second roller in a transmission connection. The rotation of the second lead screw drives the first roller and the second roller to move relative to each other.

10. The micro-destructive sampling device for cold-rolled titanium strip coils according to claim 7, characterized in that: The cold-rolled titanium strip coil micro-destruction sampling device includes a third support, on which a fourth lifting structure is installed, and the grinding mechanism is installed at the movable end of the fourth lifting structure.

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