A sampling device for grain bin monitoring

By designing a staggered sampling device with a main cylinder, sampling cylinder, and vertical plate structure, the problems of inaccurate sampling and low efficiency in existing technologies have been solved. This enables stratified sampling of grain and environmental monitoring in grain warehouses, improving sampling efficiency and data accuracy, and ensuring grain quality and safe storage.

CN224317367UActive Publication Date: 2026-06-02ZHENGZHOU ZHIHAO INFORMATION TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU ZHIHAO INFORMATION TECH CO LTD
Filing Date
2024-11-14
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing grain silo sampling devices are difficult to obtain representative samples, cannot accurately reflect the grain condition at different depths and locations, are complex to operate and inefficient, and cannot simultaneously achieve multi-depth stratified sampling and environmental parameter monitoring, affecting the accuracy and reliability of monitoring results.

Method used

A sampling device comprising a main cylinder, a sampling tube, and a vertical plate was designed. The main cylinder has a vertical slot and an external opening, and the sampling tube has an internal inlet and a through-hole. Layered sampling is achieved through staggered design, and environmental monitoring is carried out in conjunction with temperature and humidity sensors.

Benefits of technology

It enables stratified quantitative sampling of grain, improving sampling efficiency and data accuracy, reducing operational difficulty and labor costs, providing real-time monitoring data of the grain storage environment, and ensuring grain quality and safe storage.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a sampling device for grain warehouse monitoring, including a main cylinder and a sampling cylinder. The lower end of the main cylinder is conical, and the upper end has a support plate. The inner wall of the main cylinder has a groove and an outer opening. A sliding vertical plate is installed in the groove. The sampling cylinder is inserted into the main cylinder. The side wall of the sampling cylinder has an inner inlet corresponding to the outer opening. The vertical plate has a passage port, which is offset from the outer opening and the inner inlet. The sampling cylinder has a horizontal plate forming multiple sampling chambers. A temperature and humidity sensor is also installed on the outer wall of the main cylinder. This device can perform layered quantitative sampling, is easy to operate, and provides accurate sampling. It can also monitor the temperature and humidity of the grain warehouse, providing strong support for grain warehouse management.
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Description

Technical Field

[0001] This utility model relates to the technical field of grain warehouse monitoring equipment, and more specifically, to a sampling device for grain warehouse monitoring. Background Technology

[0002] In the field of grain storage, ensuring the quality and safety of grain within granaries is of paramount importance. Regular monitoring of grain within granaries is a crucial step in guaranteeing grain quality, and accurate sampling is the foundation of this monitoring work. However, existing grain granary sampling methods have several shortcomings. Traditional sampling methods often fail to obtain representative samples, failing to accurately reflect the grain condition at different depths and locations within the granary. Some sampling devices are complex to operate and inefficient, increasing the time and labor costs of monitoring. Other devices cannot simultaneously perform multi-depth, stratified sampling of grain and monitoring of granary environmental parameters. These problems not only affect the accuracy and reliability of monitoring results but also create difficulties for the scientific management of granaries and the assurance of grain quality. Utility Model Content

[0003] Based on the aforementioned technical problems, this utility model proposes a sampling device for monitoring grain warehouses.

[0004] A sampling device for monitoring grain storage includes: a main cylinder and a sampling cylinder. The main cylinder is inserted into the grain in the grain storage. The lower end of the main cylinder is conical, and a support plate is provided on the outer side of the upper end of the main cylinder. A vertical groove is provided on the inner wall of the main cylinder, and a vertical plate is slidably installed in the groove. The vertical plate is in close contact with the groove. An evenly spaced outer opening is provided on the inner wall of the groove. The sampling cylinder is slidably inserted into the main cylinder. An inner inlet is provided on the side wall of the sampling cylinder, which corresponds to the outer opening and is horizontally aligned with it. The vertical plate is provided with multiple through-holes, which correspond to the outer openings. The cross-sectional dimensions of the through-holes are smaller than the cross-sectional dimensions of the outer openings and the inner inlets. The through-holes are offset from the outer openings and the inner inlets. The sampling cylinder is provided with multiple horizontal plates, and a horizontal plate is provided at the bottom of each inner inlet. The horizontal plates divide the interior of the sampling cylinder into multiple sampling chambers.

[0005] Preferably, a temperature sensor and a humidity sensor are provided on the outer wall of the main cylinder. The temperature sensor and the humidity sensor are installed inside the sensor housing. The sensor housing has smooth rounded corners for transition, and an array of small holes is provided on the left and right sides of the sensor housing.

[0006] Preferably, the inner surface of the vertical plate is an arc-shaped surface, which matches the curvature of the inner wall of the main cylinder.

[0007] Preferably, on the vertical plate, a baffle is provided at the top of the outer side of the opening, and the baffle is located above the lower side of the outer opening.

[0008] Preferably, multiple slots are provided, and the slots are symmetrical. Each slot has an evenly spaced outer opening, and each slot has a vertical plate. The inner wall of the sampling tube has multiple rows of inner openings, and the inner openings correspond one-to-one with the outer openings.

[0009] Preferably, the upper ends of each of the plurality of vertical plates are connected and fixed to a lifting ring.

[0010] Beneficial effects:

[0011] 1. Through the unique structural design of the main cylinder, sampling cylinder and vertical plate, it is possible to accurately sample grain in layers in the grain warehouse, and obtain representative grain samples at different depths, providing a reliable basis for accurately assessing grain quality;

[0012] 2. The operation is simple and quick, reducing the intensity of manual labor and the difficulty of operation, and improving the efficiency of sampling work;

[0013] 3. The horizontal plate inside the sampling tube divides it into multiple sampling chambers, which can simultaneously and independently sample and store grains at different depths, avoiding cross-contamination and confusion between samples and ensuring the accuracy and independence of monitoring data.

[0014] 4. The temperature and humidity sensors installed on the device can monitor the temperature and humidity in the grain warehouse in real time, providing comprehensive data support for a comprehensive assessment of the impact of the grain warehouse environment on grain storage, helping to identify and solve potential problems in a timely manner, and ensuring the safe storage of grain.

[0015] 5. The device has a compact overall structure, high stability, and strong durability. It can adapt to the complex environmental conditions inside the grain silo and operate stably for a long time, reducing equipment maintenance costs and usage risks. Attached Figure Description

[0016] Figure 1 A schematic diagram of the structure of this utility model is shown;

[0017] Figure 2 A schematic diagram of the main cylinder structure is shown;

[0018] Figure 3 A cross-sectional view of the present invention is shown;

[0019] Figure 4 It shows Figure 3 A magnified view of part A in the image;

[0020] Figure 5A schematic diagram of the structure showing the fit between the vertical groove and the vertical rib is shown. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] like Figures 1-5 The sampling device shown is used for monitoring grain warehouses. The device includes a main cylinder 1 and a sampling cylinder 2. The main cylinder 1 is inserted into the grain in the grain warehouse. Its lower end is a cone to facilitate insertion into the grain pile. The upper outer support plate 3 is used to support and fix the main cylinder 1. The inner wall of the main cylinder 1 is provided with a vertical slot 5. A vertical plate 4 is slidably installed in the slot 5. The vertical plate 4 is in close contact with the slot 5, which can effectively prevent grain from entering the slot 5 and affecting the operation of the device. The inner wall of the slot 5 is provided with evenly spaced outer openings 14 for grain to enter.

[0023] The sampling cylinder 2 is slidably inserted into the main cylinder 1. Its side wall is provided with an inner inlet 6 that corresponds one-to-one with the outer opening 14 and is in the same horizontal position. The vertical plate 4 is provided with multiple through ports 7, which correspond one-to-one with the outer opening 14, but their cross-sectional dimensions are smaller than the cross-sectional dimensions of the outer opening 14 and the inner inlet 6. The through ports 7 are also staggered from the outer opening 14 and the inner inlet 6. This design allows the outer opening 14, through ports 7, and inner inlet 6 to form a channel after the sampling cylinder 2 is inserted into the main cylinder 1. Grain can enter the layered sampling chamber to achieve layered quantitative sampling. The sampling cylinder 2 is provided with multiple horizontal plates 8. Each inner inlet 6 has a horizontal plate 8 at its bottom. The horizontal plates 8 divide the inside of the sampling cylinder 2 into multiple sampling chambers, which facilitates separate sampling and monitoring of grain at different depths.

[0024] As a further improvement, a temperature sensor and a humidity sensor are installed on the outer wall of the main cylinder 1, which can monitor the temperature and humidity in the grain silo in real time and provide more reference data for grain storage. The temperature sensor and humidity sensor are installed inside the sensor housing 9. The sensor housing 9 has smooth rounded corners to reduce obstruction to grain flow. The left and right sides of the sensor housing 9 have arrayed small holes to ensure the normal operation of the sensor.

[0025] As a further improvement, the inner surface of the vertical plate 4 is an arc-shaped surface, which matches the curvature of the inner wall of the main cylinder 1, ensuring the smooth sliding and sealing of the vertical plate 4 inside the main cylinder 1.

[0026] As a further improvement, a baffle 10 is provided on the top of the outside of the opening 7 on the vertical plate 4. The baffle 10 is located above the lower side of the outer opening 14. The baffle 10 is arranged horizontally. When the vertical plate 4 is lifted, the baffle 10 can be used as a limit for lifting the vertical plate 4 to avoid lifting too much and causing the opening 7 to be misaligned with the outer opening 14.

[0027] As a further improvement, multiple slots 5 are provided, and the slots 5 are symmetrical. Each slot 5 has an evenly spaced outer opening 14 and a vertical plate 4. The inner wall of the sampling tube 2 has multiple rows of inner inlets 6. The inner openings and outer openings 14 correspond one-to-one, which improves the efficiency and accuracy of sampling.

[0028] As a further improvement, the upper ends of multiple vertical plates 4 are all connected and fixed with a lifting ring 11 to facilitate the sliding of the vertical plates 4.

[0029] As a further improvement, the inner wall of the main cylinder 1 is provided with two centrally symmetrical vertical grooves 12, which are parallel to the slot 5. The outer wall of the sampling cylinder 2 is provided with vertical ribs 13 corresponding to the vertical grooves 12. After the vertical ribs 13 are aligned with the vertical grooves 12, the sampling cylinder 2 is vertically inserted into the main cylinder 1. When inserted, the inner opening 6 is vertically aligned with the outer opening 14 and the through opening 7.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sampling device for grain bin monitoring, characterized by, The application relates to a grain sampling device, which comprises a main cylinder and a sampling cylinder, the main cylinder is inserted into grain in a granary, the lower end of the main cylinder is a tapered head, the outer side of the upper end of the main cylinder is provided with a supporting plate, the inner wall of the main cylinder is provided with a vertical slot, a vertical plate is slidingly installed in the slot, the vertical plate is tightly combined with the slot, the inner wall at the slot is provided with uniform and spaced outer openings, the sampling cylinder is slidingly inserted into the main cylinder, the lateral wall of the sampling cylinder is provided with inner inlets corresponding to the outer openings and having the same horizontal positions, the vertical plate is provided with a plurality of through holes corresponding to the outer openings, the cross-sectional dimension of the through holes is smaller than that of the outer openings and the inner inlets, the through holes and the outer openings and the inner inlets are arranged in a staggered mode, the sampling cylinder is provided with a plurality of horizontal plates, the bottom of each inner inlet is provided with a horizontal plate, and the horizontal plates divide the sampling cylinder into a plurality of sampling cavities.

2. The sampling device for grain bin monitoring of claim 1, wherein, The outer wall of the main cylinder is provided with a temperature sensor and a humidity sensor, the temperature sensor and the humidity sensor are installed in a sensor shell, the sensor shell is provided with a smooth transition round corner, and the left and right sides of the sensor shell are provided with an array of small holes.

3. The sampling device for grain bin monitoring of claim 1, wherein, The inner side of the vertical plate is an arc surface, and the arc surface is matched with the curvature of the inner wall of the main cylinder.

4. The sampling device for grain bin monitoring of claim 1, wherein, The top of the through hole on the outer side of the vertical plate is provided with a baffle, and the baffle is located above the lower side of the outer opening.

5. The sampling device for grain bin monitoring of claim 1, wherein, A plurality of slots are arranged in a central symmetry mode, the outer openings are uniformly arranged in each slot, one vertical plate is arranged in each slot, and the inner wall of the sampling cylinder is provided with a plurality of inner openings, the inner openings and the outer openings are one-to-one corresponding.

6. The sampling device for grain bin monitoring of claim 5, wherein, The upper ends of the plurality of vertical plates are connected and fixed with a lifting ring.