A wire and cable production detection device

Abstract

This application relates to the technical field of wire and cable testing equipment, and discloses a wire and cable production testing device, including a base plate, a detector fixedly mounted on the upper side of the base plate, a testing port fixedly mounted on the upper side of the detector, a guide rail fixedly connected to the upper side of the base plate, a moving stage slidably connected to the inner side of the guide rail, and a placement groove formed on the outer side of the moving stage, with a product body placed inside the placement groove. This wire and cable production testing device, through the adaptive design of the product body and the placement groove, allows the product body to be quickly and accurately embedded into the inner side of the placement groove. Combined with the sliding connection structure of the moving stage within the guide rail, insertion and removal actions can be quickly completed without manual precise alignment. Then, under the action of the lifting component, the product body can be automatically lifted when it needs to be removed, thereby quickly detaching the product body from the inside of the placement groove, facilitating rapid removal of the product body by personnel, significantly reducing operational complexity and improving testing cycle efficiency.

Description

Technical Field

[0001] This application relates to the technical field of wire and cable testing equipment, specifically a wire and cable production testing device. Background Technology

[0002] With the rapid development of the wire and cable industry, the requirements for product quality testing are becoming increasingly stringent. As crucial carriers of power transmission and signal transmission, the quality of wires and cables directly impacts the safe and stable operation of the power system and the reliability of information transmission. In the wire and cable production process, testing equipment is key to controlling product quality; its performance directly affects production efficiency and product qualification rate. Therefore, the connection between the product and the testing equipment, as well as the testing operation procedures, are of paramount importance in the wire and cable production and testing process.

[0003] Currently, when testing products, wire and cable production testing equipment requires inserting the product into a specific connector for subsequent testing processes. However, when using manual insertion and removal, operators need to accurately align the product with the connector before insertion. This process not only requires high operator skills but is also very time-consuming and labor-intensive. In the case of large-scale production testing, this greatly reduces testing efficiency and increases the time cost of production testing. Summary of the Invention

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this application provides a wire and cable production testing device that can quickly complete insertion and removal actions without requiring precise manual alignment. Furthermore, the device automatically lifts the product body when it needs to be removed by a lifting component, thereby quickly detaching the product body from the placement slot. This facilitates rapid removal of the product body by personnel, significantly reducing operational complexity and improving testing cycle efficiency, thus solving the problems mentioned in the background technology.

[0006] To achieve the above objectives, this application provides the following technical solution: a wire and cable production testing device, comprising a base plate, a detector fixedly mounted on the upper side of the base plate, a testing port fixedly mounted on the upper side of the detector, a guide rail fixedly connected to the upper side of the base plate, a movable stage slidably connected to the inner side of the guide rail, a placement groove opened on the outer side of the movable stage, a product body placed on the inner side of the placement groove, a lifting component provided on the inner side of the movable stage, and two symmetrical connecting grooves opened on the inner side of the placement groove.

[0007] The above solution, through the adaptation design of the product body and the placement slot, allows the product body to be quickly and accurately embedded into the inside of the placement slot. Then, combined with the sliding connection structure of the moving stage in the guide rail, the insertion and removal actions can be completed quickly without the need for manual precise alignment. Subsequently, under the action of the lifting component, the product body can be automatically lifted when it needs to be removed, thereby quickly removing the product body from the inside of the placement slot. This makes it easier for personnel to quickly remove the product body, significantly reducing the complexity of operation and improving the efficiency of the testing cycle.

[0008] Furthermore, the inner wall of the placement groove is adapted to the outer side of the product body.

[0009] The above solution uses an enclosed limiting structure formed by the inner wall of the placement slot and the outer contour of the product body to keep the product in a stable posture during the testing process. This geometric constraint eliminates the risk of offset and ensures that the insertion axis of the product body and the testing port always coincides, avoiding poor contact problems caused by vibration or operational errors.

[0010] Furthermore, a support plate is fixedly connected to one side of the mobile stage, and the support plate is used to support the detection end of the product body.

[0011] The above solution, by setting up an extended support structure for the pallet to form a guiding and lifting interface, can stably test the testing end of the product body during testing.

[0012] Furthermore, the end of the product body is adapted to the insertion end of the detection port.

[0013] The above solution, which adapts the end of the product body to the insertion part of the detection port, allows the product body to be stably inserted into the insertion part of the detection port during the movement of the moving stage, ensuring that the product body can be tested stably.

[0014] Furthermore, a connection socket is fixedly installed on the upper side of the substrate, a terminal block is inserted into the insertion end of the connection socket, a connecting wire is fixedly installed on the outer side of the terminal block, and a detection handle is fixedly connected to the other end of the connecting wire.

[0015] With the above solution, the modular plug-in structure of the connection port and terminal block in the above setting, together with the connection line and the test handle, forms a test signal transmission link, and the tester can complete the start-stop control and signal switching of the entire system with one hand.

[0016] Furthermore, the lifting assembly includes a top plate, the outer side of which is slidably connected to the inner side of the communicating groove, and two connecting plates are fixedly connected to the outer side of the top plate, with springs fixedly connected to the bottom surfaces of the two connecting plates.

[0017] The above solution uses a connecting plate and a spring to form an elastic lifting mechanism. The sliding trajectory of the mechanism is constrained by the guide groove of the connecting groove. When the product body is pulled out after inspection, the spring can push the top plate to lift the product body from the inside of the placement groove, thereby achieving rapid detachment.

[0018] Furthermore, a rubber pad is fixedly connected to the upper side of the top plate.

[0019] Through the above scheme, the flexible contact layer set on the surface of the top plate forms an adaptive friction interface, which increases the contact damping during the pressing process, which can not only prevent scratches on the product surface, but also avoid stress concentration caused by rigid contact.

[0020] Furthermore, the lifting assembly also includes two guide rods, both ends of which are fixedly connected to a fixing plate, and the outer side of the fixing plate is fixedly connected to the outer side of the moving stage, and the inner side of the two detectors is slidably connected to the outer side of the guide rods.

[0021] The above scheme forms a two-degree-of-freedom constraint system by setting a guide mechanism consisting of a guide rod and a fixed plate. The movement trajectory of the lifting component is limited by the sliding pair, eliminating the risk of mechanism jamming. At the same time, the symmetrical layout offsets the lateral torque and maintains the stability of the lifting process.

[0022] Beneficial effects

[0023] This wire and cable production testing device, through the adaptive design of the product body and the placement slot, allows the product body to be quickly and accurately embedded into the inner side of the placement slot. Then, combined with the sliding connection structure of the moving table in the guide rail, the insertion and removal actions can be completed quickly without the need for manual precise alignment. Subsequently, under the action of the lifting component, the product body can be automatically lifted when it needs to be pulled out, thereby quickly removing the product body from the inside of the placement slot. This makes it easy for personnel to quickly remove the product body, significantly reducing the complexity of operation and improving the efficiency of the testing cycle. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the entire application;

[0025] Figure 2 This is a schematic diagram of the separate structure of the connection socket and terminal block in this application;

[0026] Figure 3 This is a schematic diagram showing the separation structure of the testing port and the main body of the product in this application;

[0027] Figure 4 This is a three-dimensional structural diagram of the guide rail and moving stage of this application;

[0028] Figure 5 This is a three-dimensional structural diagram of the entire application.

[0029] In the picture:

[0030] 1. Substrate; 2. Detector; 3. Detection port; 4. Product body; 5. Guide rail; 6. Moving stage; 7. Placement slot; 8. Connecting slot; 9. Lifting assembly; 901. Top plate; 902. Connecting plate; 903. Spring; 904. Fixing plate; 905. Guide rod; 10. Support plate; 11. Connecting port; 12. Terminal block; 13. Connecting wire; 14. Detection handle. Detailed Implementation

[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] Please see Figure 1 , Figure 3 and Figure 4 This embodiment of a wire and cable production testing device includes a base plate 1. A detector 2 is fixedly mounted on the upper side of the base plate 1, and a testing socket 3 is fixedly mounted on the upper side of the detector 2. A guide rail 5 is fixedly connected to the upper side of the base plate 1, and a moving stage 6 is slidably connected to the inner side of the guide rail 5. A placement groove 7 is formed on the outer side of the moving stage 6, and a product body 4 is placed inside the placement groove 7. The inner wall of the placement groove 7 is adapted to the outer side of the product body 4. By setting the inner wall of the placement groove 7 and the outer contour of the product body 4 to form an enclosed limiting structure, the product maintains a stable posture during the testing process. This forms a geometric constraint to eliminate the risk of displacement and ensures that the insertion axis of the product body 4 and the testing socket 3 always coincides. To avoid poor contact caused by vibration or operational errors, the inner side of the moving stage 6 is equipped with a lifting component 9, and the inner side of the placement slot 7 has two symmetrical connecting slots 8. By setting the adaptation design of the product body 4 and the placement slot 7, the product body 4 can be quickly and accurately embedded into the inner side of the placement slot 7. Then, combined with the sliding connection structure of the moving stage 6 in the guide rail 5, the insertion and removal action can be completed quickly without the need for manual precise alignment. Then, under the action of the lifting component 9, the product body 4 can be automatically lifted when it needs to be pulled out, thereby quickly removing the product body 4 from the inside of the placement slot 7, which makes it easy for personnel to quickly remove the product body 4, significantly reducing the complexity of operation and improving the efficiency of the testing cycle.

[0033] Please see Figure 1 , Figure 4 and Figure 5The lifting assembly 9 includes a top plate 901, the outer side of which is slidably connected to the inner side of the connecting groove 8. Two connecting plates 902 are fixedly connected to the outer side of the top plate 901, and springs 903 are fixedly connected to the bottom surfaces of the two connecting plates 902. The connecting plates 902 and springs 903 form an elastic lifting mechanism, and its sliding trajectory is constrained by the guide groove of the connecting groove 8. When the product body 4 is pulled out after detection, the springs 903 can push the top plate 901 to lift the product body 4 from the inner side of the placement groove 7, thereby achieving rapid detachment. A rubber pad is fixedly connected to the upper side of the top plate 901, and the flexible contact layer provided on the surface of the top plate 901 forms an adaptive friction interface. During the pressing process, the contact damping is increased, which can prevent scratches on the product surface and avoid stress concentration caused by rigid contact. The lifting assembly 9 also includes two guide rods 905. Both ends of the two guide rods 905 are fixedly connected to the fixed plate 904, and the outer side of the fixed plate 904 is fixedly connected to the outer side of the moving table 6. The inner sides of the two detectors 2 are slidably connected to the outer side of the guide rods 905. By setting the guide mechanism composed of the guide rods 905 and the fixed plate 904, a two-degree-of-freedom constraint system is formed. The movement trajectory of the lifting assembly 9 is limited by the sliding pair, eliminating the risk of mechanism jamming. At the same time, the symmetrical layout offsets the lateral torque and maintains the stability of the lifting process.

[0034] Please see Figure 1 and Figure 2 A support plate 10 is fixedly connected to one side of the moving stage 6. The support plate 10 is used to support the detection end of the product body 4. By setting the extension support structure of the support plate 10 to form a guide and lifting interface, the detection end of the product body 4 can be stably detected during the detection. The end of the product body 4 is adapted to the insertion end of the detection socket 3. The above-mentioned setting of the end of the product body 4 being adapted to the insertion part of the detection socket 3 allows the product body 4 to be stably inserted into the insertion part of the detection socket 3 during the pushing of the moving stage 6, ensuring that the product body 4 is stably detected. A connection socket 11 is fixedly installed on the upper side of the base plate 1. A terminal block 12 is inserted into the insertion end of the connection socket 11. A connecting line 13 is fixedly installed on the outside of the terminal block 12. The other end of the connecting line 13 is fixedly connected to the detection handle 14. In the above setting, the modular insertion structure of the connection socket 11 and the terminal block 12, together with the connecting line 13 and the detection handle 14, forms a detection signal transmission link. The detection personnel can complete the start and stop control and signal switching of the entire system with one hand.

[0035] The wire and cable production testing device in this embodiment, through the adaptive design of the product body 4 and the placement groove 7, can quickly and accurately embed the product body 4 into the inner side of the placement groove 7. Then, combined with the sliding connection structure of the moving stage 6 in the guide rail 5, the insertion and removal action can be completed quickly without the need for manual precise alignment. Then, under the action of the lifting component 9, the product body 4 can be automatically lifted when it needs to be pulled out, thereby quickly removing the product body 4 from the inside of the placement groove 7. This makes it easy for personnel to quickly remove the product body 4, significantly reducing the complexity of operation and improving the testing cycle efficiency.

[0036] The working principle of the above embodiment is as follows: First, the product body 4 is placed inside the placement slot 7, and the detection end of the product body 4 is placed on the upper side of the tray 10. Then, the product body 4 is pressed down and the moving stage 6 is pushed. After the moving stage 6 slides along the guide rail 5 to the top, the insertion end of the product body 4 is inserted into the detection socket 3. After the insertion is completed, the connection socket 11 and the terminal block 12 are electrically connected. The detection handle 14 sends the detection signal to the detector 2 through the connection line 13. The detection data of the detector 2 is fed back to the detection socket 3. When the product body 4 is finished being inspected, the moving stage 6 returns to its initial position along the guide rail 5. Then, the pressure on the product body 4 is released. Then, under the elastic push of the spring 903, the top plate 901 lifts the product body 4, causing it to move away from the inside of the placement groove 7. When lifting, the top plate 901 is stably and directionally moved under the combined guidance of the connecting plate 902, the guide rod 905, and the connecting groove 8, so as to stably lift the product body 4 from the inside of the placement groove 7. When the product body 4 is moved away from the inside of the placement groove 7, the inspection of the product body 4 is completed.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire and cable production testing device, comprising a substrate (1), characterized in that: A detector (2) is fixedly installed on the upper side of the substrate (1), and a detection port (3) is fixedly installed on the upper side of the detector (2). A guide rail (5) is fixedly connected to the upper side of the substrate (1). A moving stage (6) is slidably connected to the inner side of the guide rail (5). A placement groove (7) is opened on the outer side of the moving stage (6). The product body (4) is placed on the inner side of the placement groove (7). A lifting component (9) is provided on the inner side of the moving stage (6). Two symmetrical connecting grooves (8) are opened on the inner side of the placement groove (7).

2. The wire and cable production testing device according to claim 1, characterized in that: The inner wall of the placement groove (7) is adapted to the outer side of the product body (4).

3. The wire and cable production testing device according to claim 1, characterized in that: A tray (10) is fixedly connected to one side of the mobile stage (6), and the tray (10) is used to support the detection end of the product body (4).

4. The wire and cable production testing device according to claim 1, characterized in that: The end of the product body (4) is adapted to the insertion end of the detection port (3).

5. The wire and cable production testing device according to claim 1, characterized in that: A connection socket (11) is fixedly installed on the upper side of the substrate (1). A terminal block (12) is inserted into the insertion end of the connection socket (11). A connecting wire (13) is fixedly installed on the outer side of the terminal block (12). A detection handle (14) is fixedly connected to the other end of the connecting wire (13).

6. The wire and cable production testing device according to claim 1, characterized in that: The lifting assembly (9) includes a top plate (901), the outer side of which is slidably connected to the inner side of the connecting groove (8), and two connecting plates (902) are fixedly connected to the outer side of the top plate (901). Springs (903) are fixedly connected to the bottom surfaces of the two connecting plates (902).

7. The wire and cable production testing device according to claim 6, characterized in that: A rubber pad is fixedly connected to the upper side of the top plate (901).

8. The wire and cable production testing device according to claim 6, characterized in that: The lifting assembly (9) also includes two guide rods (905), both ends of which are fixedly connected to a fixing plate (904), and the outer side of the fixing plate (904) is fixedly connected to the outer side of the moving stage (6), and the inner sides of the two detectors (2) are slidably connected to the outer side of the guide rods (905).

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