Anti-collision quick-change clamping jaw of online board splitting machine

By designing anti-collision quick-change grippers for the online PCB depanel, and utilizing collision sensors and a quick-release mounting mechanism, the high-cost replacement problem when the grippers are worn or malfunctioning is solved. This enables automatic reset and quick replacement of the grippers, ensuring high efficiency and low maintenance costs for PCB board transfer operations.

CN224319600UActive Publication Date: 2026-06-02苏州市凯思泰克自动化设备有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
苏州市凯思泰克自动化设备有限公司
Filing Date
2025-06-11
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing PCB board clamping devices require complete disassembly when the clamps wear out or malfunction, which is costly. Furthermore, when the clamps move the PCB board, they are prone to colliding with other components, causing positional displacement and affecting material handling operations.

Method used

An anti-collision quick-change gripper for an online PCB depaneling machine was designed. It adopts a collision sensor, electric gripper and quick-release installation mechanism, including pneumatic locking device and positioning pin, to realize automatic reset of gripper and quick replacement of clamping plates.

Benefits of technology

It achieves reliable collision protection during the clamping process, ensures efficient material transfer operations, and allows for quick replacement of different types of clamping plates, reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of online board splitter anti-collision quick-change clamping jaw, belong to PCB processing technical field, including hollow rotating platform, still including collision sensor, electric clamp jaw and quick-release mounting mechanism;The movable end of hollow rotating platform is fixedly installed with collision sensor;The movable end of collision sensor is fixedly installed with electric clamp jaw;Two movable ends of electric clamp jaw are all installed with quick-release mounting mechanism;The quick-release mounting mechanism includes the split end clamping assembly for clamping and fixing operation to PCB and the quick installation docking assembly for limiting and fixing split end clamping assembly. By the above-mentioned mode, automatic reset can be realized, reliable collision protection is provided for PCB clamping and material moving, and efficient operation of material moving operation is ensured;Not only make the device can quickly change different types of clamping piece mounting block, but also can replace the clamping piece with wear and tear fault alone, reduce the standby time of equipment.
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Description

Technical Field

[0001] This utility model relates to the field of PCB board processing technology, specifically to an anti-collision quick-change gripper for an online PCB splitter. Background Technology

[0002] PCB (Printed Circuit Board) is an important electronic component and serves as the support for electronic components.

[0003] Chinese patent CN110883828A discloses a PCB board clamping mechanism for a depaneling machine, including a bracket. Two grippers for clamping the PCB board are slidably connected to the lower end face of the bracket. Two screws are rotatably mounted in the bracket and are arranged parallel to each other. Each gripper is connected to one of the screws. A drive device is fixed in the bracket, and the output end of the drive device is connected to one of the screws. The two screws are connected by a transmission structure.

[0004] However, the following problems still exist during the use of this device:

[0005] The chuck is a fixed part. When wear or malfunction occurs, the entire chuck needs to be removed, which is costly and inconvenient. In addition, during the movement of the PCB board by the grippers, the chuck may collide with other components, which will cause the PCB board to shift in position and affect the PCB board transfer operation.

[0006] Based on this, this utility model designs an anti-collision quick-change gripper for an online PCB splitter to solve the above problems. Utility Model Content

[0007] In view of the above-mentioned shortcomings of the existing technology, this utility model provides an anti-collision quick-change gripper for an online depaneling machine.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A collision-resistant quick-change gripper for an online PCB depaneling machine includes a hollow rotating platform, a collision sensor, an electric gripper, and a quick-release mounting mechanism; the collision sensor is fixedly installed on the movable end of the hollow rotating platform.

[0010] The movable end of the collision sensor is fixedly equipped with an electric gripper.

[0011] The electric gripper is equipped with a quick-release mounting mechanism on both movable ends.

[0012] The quick-release mounting mechanism includes a split-type end clamping assembly for clamping and fixing the PCB board and a quick-install docking assembly for limiting and fixing the split-type end clamping assembly; the quick-install docking assembly is installed below the movable end of the electric gripper; the split-type end clamping assembly is connected to the quick-install docking assembly.

[0013] Furthermore, the quick-install docking assembly includes a pneumatic locking device and positioning pins; the upper end of the pneumatic locking device is fixedly installed below the movable end of the electric gripper; the lower end of the pneumatic locking device has a locking hole in the middle that connects to the split end clamping assembly; positioning pins are symmetrically fixedly installed on the front and rear sides of the lower end of the pneumatic locking device.

[0014] Furthermore, the external part of the pneumatic locking device is connected to an air pump via an air pipe;

[0015] Furthermore, the split-type end clamping assembly includes a clamping plate mounting block, a locking pin, a clamping plate, mounting holes, and a self-locking component; a locking pin that mates with the locking hole is fixedly installed in the middle of the upper end of the clamping plate mounting block; positioning holes that mate with the positioning pin are symmetrically opened on the front and rear sides of the upper end of the clamping plate mounting block; mounting holes are symmetrically opened on the front and rear sides of the lower end of the clamping plate mounting block; the clamping plate is inserted into the mounting hole.

[0016] Furthermore, a self-locking assembly for fixing the clip is installed at the lower end of the clip mounting block and on the clip.

[0017] Furthermore, the self-locking assembly includes a pin and a return spring; the outer ends of the clamp mounting block and the outer ends of the clamp are all provided with insertion holes;

[0018] The pin is slidably connected to the insertion hole on the clamping plate mounting block; one end of the return spring is fixedly connected to the outer end of the clamping plate mounting block; the other end of the return spring is fixedly connected to the pin.

[0019] Furthermore, the inner end of the pin is provided with a sliding slope; and the sliding slope faces downward.

[0020] Furthermore, the inner end of the clip is provided with a rubber anti-slip pad.

[0021] Compared with the prior art, the advantages of this utility model are: 1. It can realize automatic reset, providing reliable collision protection for PCB board clamping and material transfer, and ensuring efficient operation of material transfer;

[0022] 2. This not only allows the device to quickly replace different types of clamp mounting blocks, but also enables the individual replacement of clamps that have worn out, reducing equipment downtime and lowering maintenance costs. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a perspective view of an anti-collision quick-change gripper for an online PCB splitter according to the present invention.

[0025] Figure 2 This is a front view of an anti-collision quick-change gripper for an online PCB depaneling machine according to this utility model;

[0026] Figure 3 A partial 3D view of the quick-release installation mechanism;

[0027] Figure 4 A front view of a split-type end clamping assembly with a portion of the front cut off.

[0028] The labels in the diagram represent:

[0029] 1. Hollow rotating platform; 2. Collision sensor; 3. Electric gripper; 4. Quick-release mounting mechanism; 41. Pneumatic locking device; 411. Locking hole; 412. Positioning pin; 42. Split-type end clamping assembly; 421. Clamping plate mounting block; 422. Locking pin; 423. Positioning hole; 424. Clamping plate; 425. Insertion hole; 426. Insertion pin; 427. Sliding inclined plane; 428. Return spring; 429. Mounting hole. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0031] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0032] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-4 A collision-resistant quick-change gripper for an online PCB depaneling machine includes a hollow rotating platform 1, a collision sensor 2, an electric gripper 3, and a quick-release mounting mechanism 4; the collision sensor 2 is fixedly installed on the movable end of the hollow rotating platform 1.

[0033] The collision sensor 2 adopts mature technology in the industry and is model ATI robot collision sensor.

[0034] The ATI robot collision sensor can automatically reset the connection points based on changes in angle, axis, and torsion type.

[0035] An electric gripper 3 is fixedly installed on the movable end of the collision sensor 2;

[0036] The electric gripper 3 is equipped with a quick-release mounting mechanism 4 on both movable ends;

[0037] like Figure 3 As shown, the quick-release mounting mechanism 4 includes a split-type end clamping assembly 42 for clamping and fixing the PCB board and a quick-install docking assembly for limiting and fixing the split-type end clamping assembly 42; the quick-install docking assembly is installed below the movable end of the electric gripper 3; the split-type end clamping assembly 42 is connected to the quick-install docking assembly.

[0038] In this invention, the electric gripper 3 drives the split-type end clamping assembly 42 and the quick-install docking assembly to move towards each other, thus clamping and fixing the PCB board. Subsequently, the hollow rotating platform 1 drives the electric gripper 3 to move, realizing the transfer of the PCB board. During the transfer, if the split-type end clamping assembly 42 collides, the electric gripper 3 will be displaced and deflected. After the split-type end clamping assembly 42 separates from the colliding object, the collision sensor 2 can detect the displacement of the electric gripper 3. Then, the collision sensor 2 will drive the electric gripper 3 to automatically reset, ensuring the normal progress of the PCB board transfer operation.

[0039] If it is necessary to replace the split end clamping assembly 42 with a different type, the split end clamping assembly 42 can be released by using the quick-install docking assembly, and then the new split end clamping assembly 42 can be fixed by using the quick-install docking assembly.

[0040] like Figure 3 As shown, the quick-install docking assembly includes a pneumatic locking device 41 and a positioning pin 412; the upper end of the pneumatic locking device 41 is fixedly installed below the movable end of the electric gripper 3; a locking hole 411 for connecting to the split end clamping assembly 42 is opened in the middle of the lower end of the pneumatic locking device 41; positioning pins 412 are symmetrically fixedly installed on the front and rear sides of the lower end of the pneumatic locking device 41.

[0041] The pneumatic locking device 41 is connected to an air pump via an air pipe.

[0042] like Figure 3As shown, the split-type end clamping assembly 42 includes a clamping plate mounting block 421, a locking pin 422, a clamping plate 424, a mounting hole 429, and a self-locking assembly; a locking pin 422 that mates with the locking hole 411 is fixedly installed in the middle of the upper end of the clamping plate mounting block 421; positioning holes 423 that mate with the positioning pin 412 are symmetrically opened on the front and rear sides of the upper end of the clamping plate mounting block 421; mounting holes 429 are symmetrically opened on the front and rear sides of the lower end of the clamping plate mounting block 421; the clamping plate 424 is inserted into the mounting hole 429;

[0043] The lower end of the clip mounting block 421 and the clip 424 are equipped with a self-locking component for fixing the clip 424;

[0044] like Figure 4 As shown, the self-locking assembly includes a pin 426 and a return spring 428; the outer ends of the clip mounting block 421 and the outer ends of the clip 424 are provided with insertion holes 425;

[0045] The pin 426 is slidably connected to the insertion hole 425 on the clamp mounting block 421; one end of the return spring 428 is fixedly connected to the outer end of the clamp mounting block 421; the other end of the return spring 428 is fixedly connected to the pin 426.

[0046] The inner end of the pin 426 is provided with a sliding inclined surface 427; and the sliding inclined surface 427 faces downward.

[0047] The inner end of the clip 424 is provided with a rubber anti-slip pad;

[0048] In this utility model, the electric gripper 3 drives the left and right pneumatic locking devices 41, clamping plate mounting blocks 421 and clamping plates 424 to move towards each other until the clamping plates 424 abut against the side end of the PCB board, thus achieving the clamping and fixing of the PCB board.

[0049] Subsequently, the hollow rotating platform 1 operates, driving the electric gripper 3 to move and transfer the PCB board. During the transfer, if the clamping plate mounting block 421 or the clamping plate 424 collides, the electric gripper 3 will be displaced and deflected. At this time, the collision sensor 2 can detect the displacement of the electric gripper 3. When the clamping plate mounting block 421 or the clamping plate 424 separates from the colliding object, the collision sensor 2 will automatically reset the electric gripper 3, ensuring the normal operation of the PCB board transfer.

[0050] If it is necessary to replace the clamping plate mounting block 421 with a different type, the pneumatic locking device 41 will work to release the suction and fixation of the clamping plate mounting block 421, and then pull the clamping plate mounting block 421 down; so that the locking pin 422 installed at the upper end of the clamping plate mounting block 421 is separated from the locking hole 411 opened at the lower end of the pneumatic locking device 41; and the positioning pin 412 installed at the lower end of the pneumatic locking device 41 is separated from the positioning hole 423 opened at the upper end of the clamping plate mounting block 421. Then, the new clamping plate mounting block 421 is inserted into the pneumatic locking device 41, and then the air pump works and the pneumatic locking device 41 suctions and fixes the clamping plate mounting block 421, thus completing the quick replacement of the clamping plate mounting block 421.

[0051] If the clip 424 installed below the clip mounting block 421 is worn or malfunctions, pull the pin 426 outward; at this time, the pin 426 will move outward along the insertion hole 425 provided at the outer end of the clip mounting block 421. During the movement, the return spring 428 will be continuously compressed until the pin 426 separates from the insertion hole 425 on the clip 424. Then, the clip 424 that needs to be replaced is pulled out downward along the mounting hole 429.

[0052] Next, insert the new clip 424 upward along the mounting hole 429. When the upper end of the clip 424 touches the sliding inclined surface 427 opened at the inner end of the pin 426, it will drive the pin 426 to move outward along the insertion hole 425. During the movement, the return spring 428 will be continuously compressed until the pin 426 is aligned with the insertion hole 425 opened on the clip 424. The return spring 428 will reset and drive the pin 426 to move inward. At this time, the pin 426 will be inserted into the insertion hole 425 of the clip 424, thus fixing the clip 424.

[0053] The collision sensor 2 enables the device to automatically reset after a collision, providing reliable collision protection for PCB board clamping and transfer, and ensuring efficient operation of the transfer operation. Through the cooperation of the pneumatic locking device 41, the clamp mounting block 421 and the pin 426, the device can not only quickly replace different types of clamp mounting blocks 421, but also replace the clamps 424 that have worn out, reducing the standby time of the equipment and lowering maintenance costs.

[0054] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A collision-resistant quick-change gripper for an online PCB depaneling machine, comprising a hollow rotating platform (1), characterized in that: It also includes a collision sensor (2), an electric gripper (3), and a quick-release mounting mechanism (4); the collision sensor (2) is fixedly installed on the movable end of the hollow rotating platform (1); An electric gripper (3) is fixedly installed on the movable end of the collision sensor (2); The electric gripper (3) is equipped with a quick-release mounting mechanism (4) on both movable ends; The quick-release installation mechanism (4) includes a split end clamping assembly (42) for clamping and fixing the PCB board and a quick-install docking assembly for limiting and fixing the split end clamping assembly (42); the quick-install docking assembly is installed below the movable end of the electric gripper (3); the split end clamping assembly (42) is connected to the quick-install docking assembly.

2. The anti-collision quick-change gripper for the online PCB depaneling machine according to claim 1, characterized in that, The quick-install docking assembly includes a pneumatic locking device (41) and a positioning pin (412); the upper end of the pneumatic locking device (41) is fixedly installed below the movable end of the electric gripper (3); a locking hole (411) for connecting with the split end clamping assembly (42) is opened in the middle of the lower end of the pneumatic locking device (41); positioning pins (412) are symmetrically fixedly installed on the front and rear sides of the lower end of the pneumatic locking device (41).

3. The anti-collision quick-change gripper for the online PCB depaneling machine according to claim 2, characterized in that, The pneumatic locking device (41) is externally connected to an air pump via an air pipe.

4. The anti-collision quick-change gripper for the online PCB depaneling machine according to claim 2, characterized in that, The split-type end clamping assembly (42) includes a clamp mounting block (421), a locking pin (422), a clamp (424), a mounting hole (429), and a self-locking component; a locking pin (422) that engages with the locking hole (411) is fixedly installed in the middle of the upper end of the clamp mounting block (421); positioning holes (423) that engage with the positioning pin (412) are symmetrically opened on the front and rear sides of the upper end of the clamp mounting block (421); mounting holes (429) are symmetrically opened on the front and rear sides of the lower end of the clamp mounting block (421); the clamp (424) is inserted into the mounting hole (429).

5. The anti-collision quick-change gripper for the online PCB depaneling machine according to claim 4, characterized in that, The lower end of the clip mounting block (421) and the clip (424) are equipped with a self-locking component for fixing the clip (424).

6. The anti-collision quick-change gripper for the online PCB splitter according to claim 5, characterized in that, The self-locking assembly includes a pin (426) and a return spring (428); the outer ends of the clip mounting block (421) and the outer ends of the clip (424) are provided with insertion holes (425); The pin (426) is slidably connected to the insertion hole (425) on the clamp mounting block (421); one end of the return spring (428) is fixedly connected to the outer end of the clamp mounting block (421); the other end of the return spring (428) is fixedly connected to the pin (426).

7. The anti-collision quick-change gripper for the online PCB splitter according to claim 6, characterized in that, The inner end of the pin (426) is provided with a sliding inclined surface (427); and the sliding inclined surface (427) faces downward.

8. The anti-collision quick-change gripper for the online PCB splitter according to claim 6, characterized in that, The inner end of the clip (424) is provided with a rubber anti-slip pad.