Automatic feeding device for detergent production

Abstract

The utility model discloses an automatic feeding device for detergent production relates to detergent production feeding device field, the utility model discloses a first conveyer belt, second conveyer belt, first conveyer belt, second conveyer belt all are " Z " shape structure, and the interlocking portion is equipped with the mixing mechanism, the mixing mechanism includes the mixing hopper, the upper side of mixing hopper is fixed with the baffle, the utility model discloses a mixing mechanism, servo motor starts, drives the rotation of carousel, the dial of carousel top is in the rotation process, and a plurality of raw materials are stirred, realize the further mixing of raw material, and the raw material after mixing falls into second conveyer belt through the clearance between carousel and mixing hopper inner wall smoothly, and second conveyer belt is responsible for continuing to deliver the raw material after mixing to the next procedure, through the setting of mixing mechanism, and a plurality of raw materials have been effectively further mixed, thereby reduced the raw material mixing burden of subsequent mixing tank, improved overall production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of detergent production feeding devices, specifically an automatic feeding device for detergent production. Background Technology

[0002] Dishwashing liquid is a common cleaning product widely used in households and industries. The production process of dishwashing liquid mainly includes raw material preparation, mixing, formulation, filtration, filling, and packaging. The main components of dishwashing liquid include surfactants, additives, thickeners, and preservatives. These raw materials are weighed and proportioned in a certain ratio. The pre-weighed raw materials are added to a mixing tank and thoroughly mixed by a stirrer. The mixing time and speed depend on the specific product. The purpose of mixing is to fully and evenly mix the various raw materials to ensure the quality of the final product.

[0003] Existing automatic feeding devices for detergent raw materials play an important role in the production process of detergent. The Institute of Chemical Industry and Inspection (ICI) has published an "Automatic Feeding Device for Detergent Production" (CN221933832U). To address the problem of raw materials being layered in the mixing tank, requiring excessive time to achieve a suitable mixing degree during stirring, and thus failing to meet usage requirements, the device employs a second conveying mechanism with a feeding end and a discharging end. The discharging end is located above the storage cylinder. This device can feed multiple raw materials into different storage cylinders via the second conveying mechanism. The amount of raw material falling into each storage cylinder is controlled by adjusting the opening size of the discharge port at the bottom of the storage cylinder. This allows for pre-mixing of the various raw materials on the first conveying mechanism. When the pre-mixed raw materials are fed into the mixing tank, significant stratification is prevented, thus reducing the stirring time required to achieve the desired mixing degree, resulting in good performance.

[0004] However, in actual use, the technology in the aforementioned prior art only stacks multiple raw materials on the first transport mechanism. When they are fed into the mixing tank, a certain amount of time is still needed to mix them evenly, and there is still a certain mixing burden. In view of this, the applicant has designed an automatic feeding device that can more effectively mix multiple raw materials, thereby further reducing the raw material mixing burden of the subsequent mixing tank. Utility Model Content

[0005] Based on this, the purpose of this utility model is to provide an automatic feeding device for dishwashing liquid production, so as to solve the technical problem that the traditional dishwashing liquid raw material feeding machine has a poor mixing effect on raw materials, which increases the mixing burden on the mixing tank.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic feeding device for detergent production, comprising a first conveyor belt and a second conveyor belt, both of which have a "Z" shaped structure and a mixing mechanism is installed at their connection point. The mixing mechanism includes a mixing funnel, a baffle is fixedly installed on one side above the mixing funnel, and a top plate is fixedly installed on one side of the top of the mixing funnel. A servo motor is installed on the top plate, and the output end of the servo motor passes through the top plate and is connected to a turntable. A gap is formed between the outer edge of the turntable and the inner wall of the mixing funnel.

[0007] By adopting the above technical solution, the automatic feeding device for detergent production in this embodiment, by setting a first conveyor belt and a second conveyor belt, both of which are in a "Z" shape, can make a certain height difference between the end of the first conveyor belt and the beginning of the second conveyor belt, which facilitates the installation of the mixing mechanism.

[0008] Furthermore, the bottom end of the mixing funnel has an open structure and is positioned opposite to the second conveyor belt. The baffle is used to restrict the position of the raw material falling from the first conveyor belt and guide it into the mixing funnel. Support legs are provided on the outside of the mixing funnel.

[0009] By adopting the above technical solution, the mixed raw materials can fall directly into the second conveyor belt, avoiding the scattering and waste of raw materials, thereby achieving smooth transportation of raw materials and improving their processing smoothness.

[0010] Furthermore, the turntable has an umbrella-shaped structure, and the gap serves as a channel for raw materials to leak into the second conveyor belt.

[0011] By adopting the above technical solution, the umbrella-shaped structure of the turntable enables it to generate a large stirring force during rotation, which is beneficial to the thorough mixing of raw materials.

[0012] Furthermore, the top surface of the turntable is provided with several equidistant circular paddles, which are rectangular in structure and used to move and mix the raw materials.

[0013] By adopting the above technical solution, several paddles enable the paddles to evenly move the raw materials during the rotation of the turntable, further improving the mixing effect of the raw materials.

[0014] Furthermore, a top shell covers the second conveyor belt, and a through hole is provided on the surface of the top shell at a position opposite to the mixing mechanism, which serves as an access port for the mixing mechanism to access the second conveyor belt.

[0015] By adopting the above technical solution, the top shell effectively prevents external debris from contaminating the conveyor belt and raw materials, ensuring the cleanliness and purity of the raw materials, and reducing dust agitation during mixing and raw material transportation.

[0016] Furthermore, a number of vibrating cloth feeders are provided on one side of the first conveyor belt, and the vibrating cloth feeders and servo motors are electrically connected to an external power supply through a controller.

[0017] By adopting the above technical solution, the raw materials can be evenly distributed during the conveying process, avoiding the accumulation and scattering of raw materials. It also allows for the simultaneous feeding of multiple raw materials, improving the pre-processing efficiency of raw materials. At the same time, the vibrating feeder and servo motor are electrically connected to an external power supply through a controller, realizing the automated control of the device and improving production efficiency.

[0018] Furthermore, the end of the second conveyor belt is opposite to the feed port of the mixing tank.

[0019] By adopting the above technical solution, the mixed raw materials can be directly fed into the mixing tank for subsequent mixing and processing, avoiding the transfer and waste of raw materials. At the same time, it also achieves seamless connection between the device and the mixing tank, improving production efficiency. The conveying speed of the second conveyor belt and the feeding speed of the mixing tank can be adjusted according to actual needs to ensure smooth delivery and full mixing of raw materials.

[0020] In summary, the present invention has the following main advantages:

[0021] 1. This utility model uses a mixing mechanism. A servo motor is started to drive the turntable to rotate. During the rotation, the paddles on the top surface of the turntable move multiple raw materials to achieve further mixing. The mixed raw materials fall smoothly into the second conveyor belt through the gap between the turntable and the inner wall of the mixing funnel. The second conveyor belt is responsible for continuing to transport the mixed raw materials to the next process. Through the setting of the mixing mechanism, multiple raw materials are effectively further mixed, thereby reducing the raw material mixing burden of the subsequent mixing tank and improving the overall production efficiency.

[0022] 2. This utility model plays an important role in the automatic feeding device for detergent production through its top shell. First, it effectively covers the space above the second conveyor belt, forming a relatively closed environment, thereby preventing external debris from contaminating the conveyor belt and raw materials, ensuring the cleanliness and purity of the raw materials. At the same time, the top shell can also reduce the dust agitation generated during the mixing and transport of raw materials. Since dust may be generated during the mixing or transport of raw materials, the presence of the top shell can prevent this dust from spreading outward, maintaining a clean working environment and protecting the health of operators. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2This is a three-dimensional structural diagram of the mixing mechanism of this utility model;

[0025] Figure 3 This is a three-dimensional structural diagram of the second conveyor belt of this utility model;

[0026] Figure 4 This is a cross-sectional structural diagram of the mixing mechanism of this utility model.

[0027] In the diagram: 1. First conveyor belt; 2. Second conveyor belt; 3. Vibrating cloth distributor; 4. Top shell; 5. Mixing mechanism; 501. Mixing funnel; 502. Baffle; 503. Top plate; 504. Servo motor; 505. Turntable; 506. Paddle; 507. Support leg; 508. Gap; 6. Through hole. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0029] Example 1:

[0030] An automatic feeding device for detergent production, such as Figure 1-4 As shown, the system includes a first conveyor belt 1 and a second conveyor belt 2, both of which have a "Z" shaped structure. A mixing mechanism 5 is installed at the junction of the two belts. The mixing mechanism 5 includes a mixing funnel 501, a baffle 502 fixedly installed on one side of the upper part of the mixing funnel 501, and a top plate 503 fixedly installed on one side of the top of the mixing funnel 501. A servo motor 504 is installed on the top plate 503. The output end of the servo motor 504 passes through the top plate 503 and is connected to a turntable 505. A gap 508 is formed between the outer edge of the turntable 505 and the inner wall of the mixing funnel 501. This embodiment is used for the production of dishwashing liquid. The automatic feeding device, by setting up a first conveyor belt 1 and a second conveyor belt 2, both of which are in a "Z" shape, can create a certain height difference between the end of the first conveyor belt 1 and the beginning of the second conveyor belt 2, which facilitates the installation of the mixing mechanism 5. At the same time, the mixing mechanism 5 includes a mixing funnel 501 and a turntable 505 driven by a servo motor 504, which enables the raw materials to be automatically mixed during the conveying process, greatly improving production efficiency. The gap 508 formed between the outer edge of the turntable 505 and the inner wall of the mixing funnel 501 provides a smooth falling channel for the mixed raw materials, ensuring the continuity and stability of the device.

[0031] See Figure 1 , Figure 4The bottom of the mixing funnel 501 has an open structure and is positioned opposite to the second conveyor belt 2. The baffle 502 is used to restrict the position of the raw material falling from the first conveyor belt 1 and guide it into the mixing funnel 501. The outer side of the mixing funnel 501 is provided with support legs 507, so that the mixed raw material can fall directly into the second conveyor belt 2, avoiding the scattering and waste of raw material, thereby achieving smooth transportation of raw material and improving its processing smoothness. At the same time, the baffle 502 effectively restricts the position of the raw material falling from the first conveyor belt 1, ensuring that the raw material can accurately enter the mixing funnel 501, improving the accuracy and efficiency of mixing. The support legs 507 provide stable support for the mixing funnel 501, ensuring the stability and reliability of the device during operation.

[0032] See Figure 1 , Figure 2 , Figure 4 The turntable 505 has an umbrella-shaped structure, and the gap 508 is the channel for the raw material to fall into the second conveyor belt 2. The umbrella-shaped structure of the turntable 505 enables it to generate a large stirring force during rotation, which is conducive to the thorough mixing of the raw material. At the same time, the gap 508, as the channel for the raw material to fall into the second conveyor belt 2, can be adjusted according to actual needs to ensure that the raw material can fall smoothly. This not only improves the flexibility of the device, but also ensures the uniformity and consistency of the raw material during the mixing process.

[0033] See Figure 1 , Figure 2 , Figure 4 The top surface of the turntable 505 is provided with several equally spaced paddles 506. The paddles 506 are rectangular in structure and are used to paddle and mix the raw materials. The number of paddles 506 allows the paddles 506 to paddle the raw materials evenly during the rotation of the turntable 505, which further improves the mixing effect of the raw materials. At the same time, the rectangular structure of the paddles 506 ensures the strength of the paddles 506 and allows them to generate a large stirring force when paddle the raw materials, which is conducive to the full mixing of the raw materials. This not only improves the mixing efficiency of the device, but also ensures the uniformity and stability of the raw materials during the mixing process.

[0034] Example 2:

[0035] See Figure 1 , Figure 3 , Figure 4A top shell 4 covers the top of the second conveyor belt 2. A through hole 6 is provided on the surface of the top shell 4 opposite to the position of the mixing mechanism 5, which is the opening for the mixing mechanism 5 to access the second conveyor belt 2. The top shell 4 effectively prevents external debris from contaminating the conveyor belt and raw materials, ensuring the cleanliness and purity of the raw materials, and reducing dust agitation during mixing and raw material transport. At the same time, the through hole 6 on the surface of the top shell 4 opposite to the position of the mixing mechanism 5 allows the mixing mechanism 5 to smoothly access the second conveyor belt 2, ensuring the continuity and stability of the device. This not only improves the hygiene of the device, but also ensures the smoothness and consistency of the raw materials during the conveying and mixing process.

[0036] See Figure 1 Several vibrating cloth feeders 3 are installed on one side of the first conveyor belt 1. The vibrating cloth feeders 3 and the servo motor 504 are electrically connected to an external power source through a controller, which enables the raw materials to be evenly distributed during the conveying process, avoiding the accumulation and scattering of raw materials. It can also feed multiple raw materials at the same time, improving the pre-processing efficiency of raw materials. At the same time, the vibrating cloth feeders 3 and the servo motor 504 are electrically connected to an external power source through a controller, realizing the automated control of the device and improving production efficiency. The vibration frequency of the vibrating cloth feeders 3 and the speed of the servo motor 504 can be adjusted according to actual needs to ensure the uniform distribution and thorough mixing of raw materials. This not only improves the automation level of the device, but also ensures the accuracy and consistency of raw materials during the conveying and mixing process.

[0037] See Figure 1 , Figure 3 The end of the second conveyor belt 2 is positioned opposite the feeding port of the mixing tank, allowing the mixed raw materials to be directly fed into the mixing tank for subsequent mixing and processing, avoiding the transfer and waste of raw materials. At the same time, it also achieves seamless connection between the device and the mixing tank, improving production efficiency. The conveying speed of the second conveyor belt 2 and the feeding speed of the mixing tank can be adjusted according to actual needs to ensure smooth delivery and full mixing of raw materials, which not only improves the production efficiency of the device, but also ensures the uniformity and consistency of raw materials during the mixing process.

[0038] The implementation principle of this embodiment is as follows: The raw materials are first conveyed by the first conveyor belt 1. During the conveying process, the vibrating cloth 3 plays a role in ensuring that the raw materials can be evenly distributed on the first conveyor belt 1 and avoiding the accumulation of raw materials. When the raw materials are conveyed to the mixing mechanism 5, the baffle 502 guides the raw materials into the mixing funnel 501. At this time, the servo motor 504 drives the turntable 505 to rotate. The paddle 506 on the top surface of the turntable 505 moves and mixes the various raw materials. The mixed raw materials fall into the second conveyor belt 2 through the gap 508 between the turntable 505 and the inner wall of the mixing funnel 501. The second conveyor belt 2 continues to convey the mixed raw materials until they reach the feeding port of the mixing tank, where the raw materials are sent into the mixing tank for subsequent mixing and processing.

[0039] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. An automatic feeding device for detergent production, characterized in that: The system includes a first conveyor belt (1) and a second conveyor belt (2). Both the first conveyor belt (1) and the second conveyor belt (2) have a "Z" shaped structure and a mixing mechanism (5) is installed at the junction of them. The mixing mechanism (5) includes a mixing funnel (501). A baffle (502) is fixedly installed on one side of the upper part of the mixing funnel (501). A top plate (503) is fixedly installed on one side of the top of the mixing funnel (501). A servo motor (504) is installed on the top plate (503). The output end of the servo motor (504) passes through the top plate (503) and is connected to a turntable (505). A gap (508) is formed between the outer edge of the turntable (505) and the inner wall of the mixing funnel (501).

2. The automatic feeding device for detergent production according to claim 1, characterized in that: The bottom end of the mixing funnel (501) has an open structure and is opposite to the position of the second conveyor belt (2). The baffle (502) is used to restrict the position of the raw material falling from the first conveyor belt (1) and guide it into the mixing funnel (501). The outer side of the mixing funnel (501) is provided with a support leg (507).

3. The automatic feeding device for detergent production according to claim 1, characterized in that: The turntable (505) has an umbrella-shaped structure, and the gap (508) is a channel for raw materials to leak into the second conveyor belt (2).

4. The automatic feeding device for detergent production according to claim 1, characterized in that: The top surface of the turntable (505) is provided with several paddles (506) arranged in a ring at equal intervals. The paddles (506) are rectangular in structure and are used to paddle and mix the raw materials.

5. The automatic feeding device for detergent production according to claim 1, characterized in that: The second conveyor belt (2) is covered by a top shell (4), and a through hole (6) is provided on the surface of the top shell (4) at a position opposite to the mixing mechanism (5), which is the opening for the mixing mechanism (5) to access the second conveyor belt (2).

6. The automatic feeding device for detergent production according to claim 1, characterized in that: A plurality of vibrating cloth feeders (3) are provided on one side of the first conveyor belt (1). The vibrating cloth feeders (3) and the servo motor (504) are electrically connected to an external power source through a controller.

7. The automatic feeding device for detergent production according to claim 1, characterized in that: The end of the second conveyor belt (2) is opposite to the feed port of the mixing tank.

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