A mixing reaction tank
By installing a glass plate and a condensation assembly on the outer circular wall of the reaction vessel, the problem of gas handling during the mixing reaction was solved, achieving gas liquefaction and mixing uniformity, and improving the transparency and controllability of the production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN KONBERD BIOTECH
- Filing Date
- 2025-04-16
- Publication Date
- 2026-06-05
AI Technical Summary
The gases produced during the mixing reaction are difficult to treat effectively, leading to air pollution and complicated treatment.
A glass plate and a condenser are installed on the outer circular wall of the reaction vessel. The condenser is used to liquefy the generated gas, and the PLC intelligent controller enables automated operation. Combined with a stirring mechanism, the mixing efficiency is ensured.
It achieves effective condensation and liquefaction of gases, improves mixing efficiency and the transparency and controllability of the production process, prevents equipment damage, and ensures uniform mixing.
Smart Images

Figure CN224321416U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material mixing technology, specifically to a mixing reaction vessel. Background Technology
[0002] A reaction vessel is a container used for carrying out chemical or physical reactions, and is widely used in industries such as chemical, pharmaceutical, and food processing. It can be designed in different specifications and forms to meet the needs of various processes.
[0003] According to Chinese Patent Application No. CN202022584803.X, a mixing mechanism for a glass-lined reaction vessel is disclosed, including a vessel body, a vessel lid mounted on the top of the vessel body, a mounting bracket fixed to the upper end of the vessel lid, a motor mounted on the upper end of the mounting bracket, a reducer mounted inside the mounting bracket, and a stirring shaft mounted inside the top of the vessel lid. The input and output ends of the reducer are connected to the motor output shaft and the upper end of the stirring shaft, respectively. The stirring shaft is provided with stirring blades. Multiple limiting grooves are evenly spaced along the circumference of the inner top wall of the vessel lid. A guide rod is fixed in each limiting groove, a sliding sleeve is slidably sleeved on the guide rod, and a spring is sleeved on the guide rod. The two ends of the spring are respectively connected to the inner wall of the limiting groove of the sliding sleeve. This utility model, by setting up a material feeding mechanism and a driving mechanism, allows the materials on the inner and outer sides to move and mix fully when the stirring shaft is used for mixing, greatly improving the mixing efficiency and mixing effect.
[0004] Some gases are produced during the mixing reaction, and their discharge may cause some air pollution. However, dealing with these gases is also a rather troublesome matter. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a mixing reaction vessel that solves the problems mentioned in the background section.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0007] A mixing reaction vessel includes: a reaction vessel body, on which a glass plate is disposed, a PLC intelligent controller is fixedly installed, and a support frame is fixedly installed on the outer circular wall of the reaction vessel body; and a condensation assembly disposed on the outer circular wall of the reaction vessel body for condensing and liquefying the gas.
[0008] By adopting the above technical solution, the glass plate can facilitate the mixing state inside the reaction vessel during the use of the device. The support frame can support the reaction vessel body. The condensation component can condense and liquefy the excess gas generated in the reaction vessel, which is convenient for subsequent processing.
[0009] Preferably, the condensation assembly includes: a condenser tank disposed on the outer circular wall of the reaction vessel body; a gas inlet hole opened on the top surface of the condenser tank; a gas inlet pipe fixedly installed inside the gas inlet hole; a gas outlet hole opened on the outer circular wall of the reaction vessel body; the other end of the gas inlet pipe fixedly installed to the gas outlet hole; a second discharge pipe provided on the bottom surface of the condenser tank; a second solenoid valve provided on one side of the second discharge pipe; a fixing port opened on the outer circular wall of the condenser tank; a condenser fixedly installed inside the fixing port; and a fixing frame fixedly installed on one side of the support frame; the fixing frame is fixedly installed inside the condenser tank.
[0010] By adopting the above technical solution, excess gas generated in the reaction tank can be transported by setting a gas delivery pipe, the condensed liquid can be discharged by setting a second discharge pipe, the liquid discharge time can be controlled by setting a second solenoid valve, the gas in the condensation tank can be condensed by setting a condenser, and the condensation tank can be supported and fixed by setting a fixing frame.
[0011] Preferably, the outer circular wall of the reaction vessel body is provided with a feed hole, and a feed pipe is fixedly installed inside the feed hole. The bottom surface of the reaction vessel body is provided with a discharge hole, and a first discharge pipe is fixedly installed inside the discharge hole. A first solenoid valve is provided on the outer side of the first discharge pipe.
[0012] By adopting the above technical solution, the materials to be mixed can be transported into the reaction tank by setting up a feed pipe, the mixed liquid in the reaction tank can be discharged by setting up a first discharge pipe, and the discharge time of the mixed liquid in the reaction tank can be controlled by setting up a first solenoid valve.
[0013] Preferably, the top surface of the reaction vessel body is provided with a rotating hole, a drive motor is fixedly installed on the top surface of the reaction vessel body, a rotating block is provided on the inner top surface of the reaction vessel body, one end of the rotating shaft of the drive motor passes through the rotating hole and is fixedly installed on the top surface of the rotating block, a rotating rod is fixedly installed on the bottom surface of the rotating block, and multiple stirring rods are fixedly installed on the outer circular wall surface of the rotating rod, and a T-slot is provided on one side of the stirring rod.
[0014] By adopting the above technical solution, the rotating rod can be rotated by setting a drive motor, the rotating block can be driven to rotate by the drive motor, and the materials can be mixed and stirred by setting a rotating rod and a stirring rod.
[0015] Preferably, the bottom surface of the rotating block has two rectangular grooves, an electric push rod is fixedly installed on one side of the inner side of the rectangular groove, a stirring bar is fixedly installed on one end of the telescopic rod of the electric push rod, the stirring bar is movably engaged with the rectangular groove, and multiple T-shaped blocks are fixedly installed on one side of the stirring bar, the T-shaped blocks are movably engaged with the T-shaped groove.
[0016] By adopting the above technical solutions, the stirring bar can move back and forth during rotational stirring to make the materials more fully integrated. The rectangular groove can stabilize and limit the stirring bar. The electric push rod can enable the stirring bar to move automatically. The T-block and T-groove can stabilize and limit the stirring bar.
[0017] Preferably, the PLC intelligent controller is electrically connected to the drive motor, the first solenoid valve, the electric push rod, the second solenoid valve, and the condenser.
[0018] By adopting the above technical solution and setting up a PLC intelligent controller, the switches of electrical appliances can be centralized in one place, making operation and daily use more convenient.
[0019] In summary, the present invention has the following main advantages:
[0020] By installing a gas delivery pipe, excess gas generated in the reaction tank can be transported. By installing a second discharge pipe, the condensed and liquefied liquid can flow out smoothly for easy collection and treatment. By installing a second solenoid valve, the timing of liquid outflow can be precisely controlled to achieve automated operation. By installing a condenser, the gas in the condensation tank can be effectively condensed, improving liquefaction efficiency. By installing a fixing frame, the condensation tank can be stably supported and fixed. By installing a glass plate, the mixing state inside the reaction tank can be easily observed during the use of the device, ensuring transparency and controllability of the production process. By installing a support frame, the reaction tank body can be stably supported to prevent equipment damage caused by vibration or external forces.
[0021] By setting a drive motor, the rotating rod can be rotated, providing a power source. By setting a rotating block, the drive motor can drive the rotating block to rotate, further transmitting power. By setting a rotating rod and a stirring rod, the materials can be mixed and stirred by rotation, ensuring that the reactants have sufficient contact and reaction. By setting a stirring bar, it can move back and forth during rotation and stirring, making the materials more fully integrated and improving reaction efficiency. By setting a rectangular groove, the stirring bar can be stabilized and limited, preventing it from shifting or falling off during operation. By setting an electric push rod, the stirring bar can be moved automatically. By setting a T-block and a T-slot, the stirring bar can be more stably fixed and limited, ensuring its stability and reliability during operation. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0023] Figure 2 This is a schematic diagram of the reaction vessel body structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the stirring rod structure of this utility model;
[0025] Figure 4 This is a schematic diagram of the condenser structure of this utility model.
[0026] In the diagram: 1. Reactor body; 2. Glass plate; 3. PLC intelligent controller; 4. Support frame; 5. Feed pipe; 6. Feed hole; 7. Rotary hole; 8. Drive motor; 9. Discharge hole; 10. First discharge pipe; 11. First solenoid valve; 12. Rotating block; 13. Rotating rod; 14. Stirring rod; 15. T-slot; 16. Stirring bar; 17. T-block; 18. Rectangular slot; 19. Electric push rod; 20. Condenser; 21. Gas outlet; 22. Gas supply pipe; 23. Gas supply hole; 24. Second discharge pipe; 25. Second solenoid valve; 26. Fixing port; 27. Condenser; 28. Fixing frame. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] refer to Figure 1 , Figure 2 and Figure 3A mixing reaction vessel includes a reaction vessel body 1. A glass plate 2 is provided on the outer circular wall of the reaction vessel body 1 for easy observation of its internal structure. A PLC intelligent controller 3 is fixedly installed on the outer circular wall of the reaction vessel body 1. A support frame 4 is fixedly installed on the outer circular wall of the reaction vessel body 1. A feed inlet 6 is opened on the outer circular wall of the reaction vessel body 1, and a feed pipe 5 is fixedly installed inside the feed inlet 6. A discharge outlet 9 is opened on the bottom surface of the reaction vessel body 1, and a first discharge pipe 10 is fixedly installed inside the discharge outlet 9. A first solenoid valve 11 is provided on one side of the first discharge pipe 10 to control when the liquid flows out. A rotation hole 7 is opened on the top surface of the reaction vessel body 1, and a drive motor 8 is fixedly installed on the top surface of the reaction vessel body 1 for automatic rotation. A rotating block 12 is provided on the top surface of the inner body 1. One end of the rotating shaft of the drive motor 8 passes through the rotating hole 7 and is fixedly installed on the top surface of the rotating block 12. A rotating rod 13 is fixedly installed on the bottom surface of the rotating block 12. Multiple stirring rods 14 are fixedly installed on the outer circular wall of the rotating rod 13 for stirring the material during rotation. A T-shaped groove 15 is opened on one side of the stirring rod 14. Two rectangular grooves 18 are opened on the bottom surface of the rotating block 12. An electric push rod 19 is fixedly installed on one side of the inner side of the rectangular groove 18. A stirring strip 16 is fixedly installed on one end of the telescopic rod of the electric push rod 19 for moving during rotation to make the stirring more thorough. The stirring strip 16 is movably engaged with the rectangular groove 18. Multiple T-shaped blocks 17 are fixedly installed on one side of the stirring strip 16, and the T-shaped blocks 17 are movably engaged with the T-shaped groove 15.
[0029] refer to Figure 2 , Figure 3 and Figure 4 The outer circular wall of the reaction vessel body 1 is provided with a condenser 20. The top surface of the condenser 20 is provided with a gas supply hole 23. A gas supply pipe 22 is fixedly installed inside the gas supply hole 23 for supplying excess gas in the reaction vessel body 1. The outer circular wall of the reaction vessel body 1 is provided with a gas outlet hole 21. The other end of the gas supply pipe 22 is fixedly installed to the gas outlet hole 21. The bottom surface of the condenser 20 is provided with a second discharge pipe 24. A second solenoid valve 25 is provided on one side of the second discharge pipe 24. The outer circular wall of the condenser 20 is provided with a fixing port 26. A condenser 27 is fixedly installed inside the fixing port 26 for condensing the gas in the condenser 20. A fixing frame 28 is fixedly installed on one side of the support frame 4. The interior of the fixing frame 28 is fixedly installed to the condenser 20. The PLC intelligent controller 3 is electrically connected to the drive motor 8, the first solenoid valve 11, the electric push rod 19, the second solenoid valve 25, and the condenser 27 for convenient control of the electrical components in the device.
[0030] Working principle: Please refer to Figures 1-4 As shown, during use, first adjust the values of the electrical appliances to be controlled on the PLC intelligent controller 3, then put the materials to be mixed into the feed pipe 5 in sequence. After all the materials are put in, start the drive motor 8, so that the rotating shaft of the drive motor 8 drives the rotating block 12 and the rotating rod 13 to rotate, and start stirring the materials inside the reaction tank body 1. Start the electric push rod 19, so that the extension rod of the electric push rod 19 drives the stirring bar 16 to move, so that the materials inside the reaction tank body 1 are stirred more thoroughly. The excess gas generated during stirring is transported to the interior of the condenser 20 through the gas delivery pipe 22. Turn on the condenser 27 to condense the gas inside the condenser 20 into liquid. Open the second solenoid valve 25 to allow the condensed liquid to flow out. Observe through the glass plate 2. After the materials are mixed, stop the operation of the device and open the first solenoid valve 11 to allow the mixed materials to flow out through the first discharge pipe 10.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mixing reaction vessel, characterized in that, include: The reaction vessel body (1) has a glass plate (2) on its outer circular wall, a PLC intelligent controller (3) is fixedly installed on its outer circular wall, and a support frame (4) is fixedly installed on its outer circular wall. A condensation assembly is disposed on the outer circular wall of the reaction vessel body (1) and is used to condense and liquefy the gas.
2. The mixing reaction vessel according to claim 1, characterized in that, The condensation assembly includes: A condenser (20) is provided on the outer circular wall of the reaction vessel body (1). A gas supply hole (23) is provided on the top surface of the condenser (20). A gas supply pipe (22) is fixedly installed inside the gas supply hole (23). A gas outlet hole (21) is provided on the outer circular wall of the reaction vessel body (1). The other end of the gas supply pipe (22) is fixedly installed with the gas outlet hole (21). A second discharge pipe (24) is provided on the bottom surface of the condenser (20). A second solenoid valve (25) is provided on one side of the second discharge pipe (24). A fixing port (26) is provided on the outer circular wall of the condenser (20). A condenser (27) is fixedly installed inside the fixing port (26). A fixing frame (28) is fixedly installed on one side of the support frame (4). The inside of the fixing frame (28) is fixedly installed with the condenser (20).
3. A mixing reaction vessel according to claim 2, characterized in that, The outer circular wall of the reaction vessel body (1) is provided with a feed hole (6), and a feed pipe (5) is fixedly installed inside the feed hole (6). The bottom surface of the reaction vessel body (1) is provided with a discharge hole (9), and a first discharge pipe (10) is fixedly installed inside the discharge hole (9). A first solenoid valve (11) is provided on the outer side of the first discharge pipe (10).
4. A mixing reaction vessel according to claim 3, characterized in that, The top surface of the reaction vessel body (1) is provided with a rotating hole (7). A drive motor (8) is fixedly installed on the top surface of the reaction vessel body (1). A rotating block (12) is provided on the inner top surface of the reaction vessel body (1). One end of the rotating shaft of the drive motor (8) passes through the rotating hole (7) and is fixedly installed on the top surface of the rotating block (12). A rotating rod (13) is fixedly installed on the bottom surface of the rotating block (12). Multiple stirring rods (14) are fixedly installed on the outer circular wall of the rotating rod (13). A T-groove (15) is provided on one side of the stirring rod (14).
5. A mixing reaction vessel according to claim 4, characterized in that, The bottom surface of the rotating block (12) has two rectangular slots (18). An electric push rod (19) is fixedly installed on one side of the inner side of the rectangular slot (18). A stirring bar (16) is fixedly installed at one end of the telescopic rod of the electric push rod (19). The stirring bar (16) is movably engaged with the rectangular slot (18). A plurality of T-shaped blocks (17) are fixedly installed on one side of the stirring bar (16). The T-shaped blocks (17) are movably engaged with the T-shaped slot (15).
6. A mixing reaction vessel according to claim 5, characterized in that, The PLC intelligent controller (3) is electrically connected to the drive motor (8), the first solenoid valve (11), the electric push rod (19), the second solenoid valve (25), and the condenser (27).
Citation Information
Patent Citations
Mixing mechanism of glass-lined reaction tank
CN214020763U