A segmented tube reactor for lubricating oil

Abstract

The utility model belongs to lubricating oil subsection technical field, and disclose a kind of lubricating oil subsection tubular reactor, including the lower end fixedly arranged platform of tubular reactor body, the upper end surface middle left and right sides of platform are fixedly arranged fixed body, the upper end surface of fixed body is fixedly arranged fixed plate, the upper end surface middle front side of fixed plate is fixedly arranged temperature controller, the upper end surface rear side of fixed body is fixedly arranged receiver, and receiver is equipped with four, the lower end surface of receiver is fixedly arranged line body, and line body is inserted fixed plate, through temperature controller, heating device and receiver, static mixer, utilize them to be able to accurate control each stage reaction temperature, accurate adaptation temperature demand of different reaction stage, while enhancing material mixing degree, promote material to contact fully, to realize reaction uniform, improve reaction efficiency and selectivity, ensure product quality stability, improve product quality.

Description

Technical Field

[0001] This utility model belongs to the field of lubricating oil segmentation technology, specifically a lubricating oil segmentation tubular reactor. Background Technology

[0002] Traditional lubricating oil reactors may suffer from uneven material mixing, leading to incomplete reactions and affecting the quality and performance of the lubricating oil. During the lubricating oil reaction process, precise temperature control is required. Traditional reactors may not be able to transfer heat in a timely and effective manner, resulting in uneven temperature distribution, which in turn affects the reaction rate and product quality.

[0003] Meanwhile, a low-viscosity lubricating oil continuous feeding reaction device with announcement number CN218834474U is disclosed, including an additive mixing tank, a mixing tank agitator, an agitator shaft, an agitator paddle, a transfer pump A, a static mixer, a reactor, a reactor spray pipe, packing, a reactor bubble pipe, a transfer pump B, and a material cooler.

[0004] The aforementioned low-viscosity lubricating oil continuous feeding reaction device can only improve the stable operation of the device. It cannot achieve the goal of each pipeline having its own independent system for uniform mixing, enhancing the degree of material mixing, promoting full material contact, ensuring stable product quality, and improving product quality during use.

[0005] Therefore, a segmented tubular reactor for lubricating oil is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides a segmented tubular reactor for lubricating oil, which has the advantages of precisely controlling the reaction temperature at each stage, accurately adapting to the temperature requirements of different reaction stages, enhancing the degree of material mixing, promoting full contact of materials, thereby achieving uniform reaction, improving reaction efficiency and selectivity, ensuring stable product quality, and improving product quality.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a segmented tubular reactor for lubricating oil, comprising a platform fixedly mounted at the lower end of the reactor body, fixed bodies fixedly mounted on both the left and right sides of the upper end face of the platform, a fixed plate fixedly mounted on the upper end face of the fixed body, a temperature controller fixedly mounted on the front side of the upper end face of the fixed plate, a receiver fixedly mounted on the rear side of the upper end face of the fixed body, and four receivers are provided, a wire fixedly mounted on the lower end face of the receiver, and the wire passes through the fixed plate, a semi-annular groove fixedly mounted at the lower end of the wire, and a heating device fixedly mounted on the inner side of the semi-annular groove.

[0008] Preferably, a first pipe is fixedly provided at the left end of the tubular reactor body, and a second pipe is fixedly provided at the left end of the first pipe.

[0009] By adopting the above technical solution, the material can be transported from pipe two through pipe one into the tubular reactor body, ensuring the flow of materials.

[0010] Preferably, a static mixer is fixedly provided on the front end face of the tubular reactor body, an oil inlet is fixedly provided on the front end of the static mixer, and an oil outlet is fixedly provided on the front end of the second pipeline.

[0011] By adopting the above technical solution, the material can be preliminarily mixed in the static mixer through the oil inlet, then enter the tubular reactor for reaction, and finally be discharged from the oil outlet.

[0012] Preferably, a transmission line is fixedly provided on the front end face of the receiver, and the transmission line is fixed to the temperature controller. A control panel is fixedly provided on the upper side of the front end face of the temperature controller, and an adjustment button is fixedly provided on the lower side of the front end face of the temperature controller, and there are four adjustment buttons.

[0013] By adopting the above technical solution, the temperature can be controlled by adjusting the control panel via the adjustment buttons.

[0014] Preferably, a temperature monitor is fixedly installed on the upper rear side of both the tubular reactor body and pipes one and two, and a detection device is fixedly installed at the lower end of the temperature monitor, with the detection device penetrating the tubular reactor body.

[0015] By adopting the above technical solution, the temperature inside the tubular reactor and pipeline can be monitored in real time.

[0016] Preferably, an alarm device is fixedly provided on the rear side of the upper end face of the temperature monitor, and a display screen is fixedly provided on the front side of the upper end face of the temperature monitor.

[0017] By adopting the above technical solution, temperature data can be viewed intuitively on the display screen, and an alarm device will sound an alarm when the temperature is abnormal.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] 1. This utility model utilizes a temperature controller, heating device, receiver, and static mixer to precisely regulate the reaction temperature at each stage, accurately adapt to the temperature requirements of different reaction stages, enhance the degree of material mixing, promote full contact of materials, thereby achieving uniform reaction, improving reaction efficiency and selectivity, ensuring stable product quality, and improving product quality.

[0020] 2. This utility model uses a temperature monitor and an alarm device to alert staff to take timely measures to reduce the temperature when the temperature exceeds the set value, thus ensuring the safe operation of the reactor. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the installation structure of the temperature controller of this utility model;

[0023] Figure 3 This is a schematic diagram of the installation structure of the temperature monitor of this utility model;

[0024] Figure 4 This is a schematic diagram of the installation structure of the static mixer of this utility model.

[0025] In the diagram: 1. Tubular reactor body; 2. Pipeline 1; 3. Oil outlet; 4. Pipeline 2; 5. Oil inlet; 6. Fixing plate; 7. Fixing body; 8. Temperature controller; 9. Temperature monitor; 10. Receiver; 11. Transmission line; 12. Control panel; 13. Adjustment button; 14. Semi-annular tank; 15. Heating device; 16. Alarm device; 17. Display screen; 18. Detection device; 19. Production line; 20. Platform; 21. Static mixer. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] The following describes an embodiment of this utility model based on its overall structure.

[0028] like Figures 1 to 4 As shown, this utility model provides a segmented tubular reactor for lubricating oil, including a platform 20 fixedly mounted at the lower end of the tubular reactor body 1 for fixation. Fixing bodies 7 are fixedly mounted on both the left and right sides of the upper end face of the platform 20. A fixing plate 6 is fixedly mounted on the upper end face of the fixing body 7. A temperature controller 8 is fixedly mounted on the front side of the upper end face of the fixing plate 6 for temperature control. A receiver 10 is fixedly mounted on the rear side of the upper end face of the fixing body 7, and there are four receivers 10. A wire 19 is fixedly mounted on the lower end face of the receiver 10 and passes through the fixing plate 6. A semi-annular groove 14 is fixedly mounted on the lower end of the wire 19. A heating device 15 is fixedly mounted on the inner side of the semi-annular groove 14 for heating.

[0029] Pipeline 1 2 is fixedly installed at the left end of the tubular reactor body 1, and pipeline 2 4 is fixedly installed at the left end of pipeline 1 2 to serve as a conveying device.

[0030] A static mixer 21 is fixedly installed on the front end of the tubular reactor body 1 to perform mixing. An oil inlet 5 is fixedly installed at the front end of the static mixer 21, and an oil outlet 3 is fixedly installed at the front end of the pipeline 2 4.

[0031] A transmission line 11 is fixedly provided on the front end face of the receiver 10, and the transmission line 11 is fixed to the temperature controller 8. A control panel 12 is fixedly provided on the upper side of the front end face of the temperature controller 8 to play a control and adjustment role. An adjustment button 13 is fixedly provided on the lower side of the front end face of the temperature controller 8 to play an adjustment role, and there are four adjustment buttons 13.

[0032] Temperature monitors 9 are fixedly installed at the upper rear side of the tubular reactor body 1, pipe 1 2, and pipe 2 4. A detection device 18 is fixedly installed at the lower end of the temperature monitor 9 to perform detection, and the detection device 18 is inserted through the tubular reactor body 1.

[0033] An alarm device 16 is fixedly installed on the rear side of the upper end face of the temperature monitor 9 to serve as an alarm, and a display screen 17 is fixedly installed on the front side of the upper end face of the temperature monitor 9 to serve as a temperature display.

[0034] Working principle and process of a segmented tubular reactor for lubricating oil:

[0035] This segmented tubular reactor for lubricating oil processes lubricating oil through the coordinated operation of multiple components. It also precisely controls and monitors the temperature during the reaction process. Its core principle is based on the flow, mixing, and heating reaction of lubricating oil within the tubular reactor, as well as real-time monitoring and adjustment of the reaction temperature. First, the connections of the tubular reactor body 1, pipe 1 2, pipe 2 4, and other components are checked for secure connections and leak-free operation. Then, the electrical equipment, including the temperature controller 8, receiver 10, and temperature monitor 9, is checked for proper functioning. The displays on the control panel 12 and display screen 17 are checked for clarity and accuracy. The material inlets and outlets, such as the static mixer 21, oil inlet 5, and oil outlet 3, are checked for unobstructed flow. The oil inlet 5 is opened, allowing the lubricating oil to enter the static mixer 21. In the static mixer 21, the lubricating oil undergoes preliminary mixing to ensure uniform material distribution. The mixed lubricating oil then enters the tubular reactor body 1 to begin the reaction. The heating device 15 heats the tubular reactor body 1 through a semi-annular groove 14, ensuring the lubricating oil reacts at a suitable temperature. The receiver 10 receives real-time data from the heating device 15. The temperature information is transmitted to the temperature controller 8 via transmission line 11. The temperature controller 8 displays the current temperature on the control panel 12 based on the received temperature information and adjusts the heating power of the heating device 15 via adjustment button 13 to ensure that the reaction temperature is within the set range. The temperature monitor 9 monitors the temperature of the lubricating oil in the tubular reactor body 1 and pipes 1 2 and 2 4 in real time via detection device 18 and displays the temperature value on the display screen 17. If the temperature exceeds the set range, the alarm device 16 sounds an alarm to remind the operator to take measures. After the reaction is completed, the lubricating oil is transmitted through pipes 1 2 and 2 4 and finally discharged from the oil outlet 3. In order to achieve different heating treatment for each pipe, the heating device 15 heats the tubular reactor body 1 to meet the temperature conditions required for the lubricating oil reaction. Then, the temperature is adjusted via adjustment button 13 on the temperature controller 8. To facilitate different temperature adjustments for different pipes, four adjustment buttons 13 are set, and each button controls one heating device 15.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A segmented tubular reactor for lubricating oil, comprising a tubular reactor body (1), characterized in that: The lower end of the tubular reactor body (1) is fixedly provided with a platform (20). The upper end face of the platform (20) is fixedly provided with a fixing body (7) on both the left and right sides. The upper end face of the fixing body (7) is fixedly provided with a fixing plate (6). The upper end face of the fixing plate (6) is fixedly provided with a temperature controller (8). The upper end face of the fixing body (7) is fixedly provided with a receiver (10), and there are four receivers (10). The lower end face of the receiver (10) is fixedly provided with a wire (19), and the wire (19) passes through the fixing plate (6). The lower end of the wire (19) is fixedly provided with a semi-annular groove (14). The inner side of the semi-annular groove (14) is fixedly provided with a heating device (15).

2. The segmented tubular reactor for lubricating oil according to claim 1, characterized in that: The left end of the tubular reactor body (1) is fixedly provided with pipe one (2), and the left end of pipe one (2) is fixedly provided with pipe two (4).

3. The segmented tubular reactor for lubricating oil according to claim 2, characterized in that: A static mixer (21) is fixedly provided on the front end face of the tubular reactor body (1), an oil inlet (5) is fixedly provided on the front end of the static mixer (21), and an oil outlet (3) is fixedly provided on the front end of the second pipe (4).

4. The segmented tubular reactor for lubricating oil according to claim 1, characterized in that: The receiver (10) has a transmission line (11) fixedly provided on its front end face, and the transmission line (11) is fixed to the temperature controller (8). The temperature controller (8) has a control panel (12) fixedly provided on the upper side of its front end face, and an adjustment button (13) is fixedly provided on the lower side of its front end face, and there are four adjustment buttons (13).

5. A segmented tubular reactor for lubricating oil according to claim 1, characterized in that: Temperature monitors (9) are fixedly installed on the upper rear side of the tubular reactor body (1), pipe 1 (2), and pipe 2 (4). A detection device (18) is fixedly installed at the lower end of the temperature monitor (9), and the detection device (18) is inserted into the tubular reactor body (1).

6. A segmented tubular reactor for lubricating oil according to claim 5, characterized in that: An alarm device (16) is fixedly provided on the rear side of the upper end face of the temperature monitor (9), and a display screen (17) is fixedly provided on the front side of the upper end face of the temperature monitor (9).

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