A building thermal insulation integrated board forming device

Abstract

The present disclosure relates to the technical field of insulation board processing, and one embodiment of the present disclosure provides a building insulation integrated board forming device, which comprises an equipment frame and a conveying belt, the conveying belt is arranged in the equipment frame, a top frame is arranged on the equipment frame, a separation gluing assembly is arranged between the equipment frame and the top frame, the separation gluing assembly comprises a pair of moving tracks, the moving tracks are arranged on both sides of the equipment frame, the top frame is slidingly connected to the moving tracks, a drive lead screw is arranged in one side of the moving tracks, the drive lead screw is connected to the top frame, a pair of first air cylinders are arranged on the top of the top frame, a suction disc frame is arranged at the output end of the first air cylinder, and a vacuum pump is arranged on the top of the suction disc frame. Through the above technical scheme, the technical problem that the existing technology adopts independent equipment for segmented operation in the gluing and forming processes, the insulation board needs to complete the glue layer smearing on the gluing equipment first, and then is transferred to the forming equipment for pressing by manual or mechanical transfer, and the "segmented type" production mode has obvious disadvantages is solved.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of insulation board processing technology, and more specifically, to a molding device for an integrated building insulation board. Background Technology

[0002] In the field of building insulation integrated panel production, efficient and continuous molding process is the key to increasing production capacity and reducing costs. However, the inefficient transfer caused by the separation of glue application and molding in the traditional production mode has become a technical bottleneck restricting the development of the industry.

[0003] The existing production process suffers from significant structural defects: Firstly, the gluing and molding processes are carried out in separate segments using independent equipment. Insulation boards must first have the adhesive layer applied to the gluing equipment before being manually or mechanically transferred to the molding equipment for pressing. This segmented production model has obvious drawbacks. The need for transfer between the gluing and molding equipment each time increases the interval time, and the adhesive layer is easily contaminated or dried during transfer, leading to a decrease in bonding strength. Secondly, there is a lack of a linkage and adjustment mechanism between the two devices. The adhesive output of the gluing equipment and the pressing parameters of the molding equipment cannot be matched in real time. When the adhesive layer thickness fluctuates, the molding equipment cannot automatically adjust the pressing pressure and temperature, resulting in defects such as blistering and delamination in the insulation boards. Furthermore, the segmented equipment occupies a large area and requires additional transfer fixtures and operators, increasing equipment investment costs and reducing overall production efficiency due to poor process coordination.

[0004] With the increasing demands for production capacity and quality of integrated insulation panels from industrialized building construction, the traditional segmented production model of "adhesive application-transfer-molding" can no longer meet the needs of modern continuous production. There is an urgent need to develop new equipment with integrated adhesive application and molding functions, which can eliminate the transfer link through integrated design and realize continuous production of "adhesive application-molding" to improve the industry problem of "separated processes and inefficient transfer". Utility Model Content

[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide a molding device for integrated building insulation panels, which solves the technical problem that the existing technology uses separate equipment for the glue application and molding processes, and the insulation panels need to be coated with glue on the glue application equipment first, and then transferred to the molding equipment by manual or mechanical means for pressing. This "segmented" production mode has obvious drawbacks.

[0006] According to one aspect, at least one embodiment of this disclosure provides a molding apparatus for an integrated building insulation panel, comprising:

[0007] Equipment frame and conveyor belt, wherein the conveyor belt is disposed inside the equipment frame;

[0008] The equipment includes a top frame and a separation adhesive application assembly, wherein the top frame is mounted on the equipment frame and the separation adhesive application assembly is disposed between the equipment frame and the top frame;

[0009] A forming table and a receiving forming assembly are provided, wherein the forming table is disposed inside the equipment frame and the receiving forming assembly is disposed on the equipment frame and the forming table;

[0010] The separation coating assembly includes a pair of moving tracks, which are arranged on both sides of the equipment frame. The top frame is slidably connected to the moving tracks. A drive screw is installed in one of the moving tracks and is connected to the top frame. A pair of first cylinders are provided on the top of the top frame. A suction cup frame is provided at the output end of the first cylinder. A vacuum pump is installed on the top of the suction cup frame.

[0011] As a further technical solution, a pair of support frames are provided on the top of the equipment frame, and a glue-applying roller is rotatably connected between the support frames. The glue-applying roller has a hollow structure and its rotation is controlled by a motor.

[0012] As a further technical solution, the surface of the coating roller is fitted with coating cotton, and the surface of the coating roller is provided with a number of penetration holes. One end of the coating roller is rotatably connected to a glue inlet nozzle, and a liquid pump is provided on one side of the equipment frame. The output end of the liquid pump is connected to the glue inlet nozzle.

[0013] As a further technical solution, the receiving molding component includes an elongated opening, which is formed on the surface of the molding table. A pair of support cylinders are provided at the bottom of the molding table, and a push roller is provided at the output end of the support cylinder. The push roller is rotated by a motor.

[0014] As a further technical solution, a stabilizing frame is provided on the top of the equipment frame, a pair of forming hydraulic cylinders are provided on the top of the stabilizing frame, a forming pressure plate is provided at the output end of the forming hydraulic cylinder, and a pair of ejection cylinders are provided on one side of the stabilizing frame.

[0015] As a further technical solution, the output end of the ejector cylinder is provided with an ejector plate, and an outer frame is provided on one side of the equipment frame. Several rolling rods are rotatably connected inside the outer frame, and the upper end face of the rolling rods is at the same plane height as the surface of the forming table.

[0016] As a further technical solution, a number of load-bearing rollers are rotatably connected inside the equipment frame, and the load-bearing rollers are supported on the inner surface of the conveyor belt.

[0017] As a further technical solution, the top height of the top frame is higher than the top height of the coating roller.

[0018] The beneficial effects of the embodiments disclosed herein are as follows:

[0019] 1. In this disclosure, the separation and coating assembly adjusts the position of the top frame through the drive screw and the moving track. The first cylinder and the suction cup frame grab the separation insulation board. The vacuum pump provides suction. The coating roller is driven to rotate by the motor. The liquid pump delivers the glue through the glue inlet and the penetration hole to the coating cotton, which is evenly coated on the surface of the insulation board. This realizes the integrated operation of insulation board separation, coating and restoration, solves the problem of the need for transportation when separating the traditional coating and molding equipment, reduces transportation time and pollution risk, and improves coating efficiency and quality.

[0020] 2. In this disclosure, the receiving and molding assembly raises the push roller via a support cylinder, and the motor drives the push roller to transport the glued insulation board to the molding table. The molding hydraulic cylinder drives the molding plate to press the board into shape, and the ejection cylinder and ejection plate push the molded board to the rolling rod of the outer frame. The rolling rod receives and transports the molded board, realizing continuous operation of receiving, molding and discharging. It is linked with the separating glued assembly to eliminate the transfer link, improve production efficiency, reduce equipment footprint and operators, and reduce costs. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0022] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0023] Figure 2 This is an isometric drawing of the present disclosure;

[0024] Figure 3 This is an isometric sectional view of the present disclosure;

[0025] Figure 4 This is another isometric sectional view of this disclosure;

[0026] Figure 5 Appendix to this disclosure Figure 4 Enlarged view of part A in the middle;

[0027] In the diagram: 1. Equipment frame; 2. Conveyor belt; 3. Top frame; 4. Forming table; 5. Separating glue application assembly; 5-1. Moving track; 5-2. Drive screw; 5-3. First cylinder; 5-4. Suction cup frame; 5-5. Vacuum pump; 5-6. Support frame; 5-7. Glue application roller; 5-8. Glue application cotton; 5-9. Penetration hole; 5-10. Glue inlet nozzle; 5-11. Liquid pump; 6. Receiving forming assembly; 6-1. Long opening; 6-2. Support cylinder; 6-3. Push roller; 6-4. Stabilizing frame; 6-5. Forming hydraulic cylinder; 6-6. Forming pressure plate; 6-7. Ejection cylinder; 6-8. Ejection plate; 6-9. Outer frame; 6-10. Rolling rod; 7. Load-bearing roller. Detailed Implementation

[0028] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0029] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0030] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0031] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0033] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0034] like Figures 1-5 As shown, it illustrates a building insulation integrated panel forming apparatus according to an embodiment of the present disclosure, comprising:

[0035] The equipment frame 1 and the conveyor belt 2 are disposed inside the equipment frame 1;

[0036] The top frame 3 and the separation adhesive application assembly 5 are provided. The top frame 3 is disposed on the equipment frame 1, and the separation adhesive application assembly 5 is disposed between the equipment frame 1 and the top frame 3.

[0037] A forming table 4 and a receiving forming component 6 are provided. The forming table 4 is disposed inside the equipment frame 1, and the receiving forming component 6 is disposed on the equipment frame 1 and the forming table 4.

[0038] The separation coating assembly 5 includes a pair of moving tracks 5-1, which are arranged on both sides of the equipment frame 1. The top frame 3 is slidably connected to the moving tracks 5-1. A drive screw 5-2 is installed in one of the moving tracks 5-1, and the drive screw 5-2 is connected to the top frame 3. A pair of first cylinders 5-3 are provided on the top of the top frame 3. A suction cup frame 5-4 is provided at the output end of the first cylinder 5-3. A vacuum pump 5-5 is installed on the top of the suction cup frame 5-4. The top of the equipment frame 1... A pair of support frames 5-6 are provided, and a glue-applying roller 5-7 is rotatably connected between the support frames 5-6. The glue-applying roller 5-7 has a hollow structure and is rotated by a motor. A glue-applying cotton 5-8 is fitted on the surface of the glue-applying roller 5-7. Several penetration holes 5-9 are opened on the surface of the glue-applying roller 5-7. A glue inlet 5-10 is rotatably fitted to one end of the glue-applying roller 5-7. A liquid pump 5-11 is provided on one side of the equipment frame 1, and the output end of the liquid pump 5-11 is connected to the glue inlet 5-10.

[0039] In some examples, a separation and adhesive application component 5 is designed to separate, apply adhesive to, and then reassemble pre-assembled insulation boards. This component is based on the moving tracks 5-1 on both sides of the equipment frame 1. The top frame 3, in cooperation with the drive screw 5-2, can slide on the moving tracks 5-1, flexibly adjusting its position. A pair of first cylinders 5-3 on the top of the top frame 3 can drive the suction cup frame 5-4 to rise and fall. After the vacuum pump 5-5 on the suction cup frame 5-4 is activated, it can generate suction to adsorb the pre-assembled insulation boards, realizing the gripping and separation of the insulation boards.

[0040] After separation, the insulation board is moved to the glue application station. The glue application roller 5-7, located between the top support frames 5-6 of equipment frame 1, is the core component for glue application. The glue application roller 5-7 has a hollow structure. A liquid pump 5-11 delivers glue through the glue inlet 5-10 into the roller, and the glue then permeates through the surface permeation holes 5-9 onto the attached glue application cotton 5-8. The glue application roller 5-7 is driven to rotate by a motor. During rotation, the glue application cotton 5-8 evenly applies the glue to the surface of the insulation board. After glue application is complete, the first cylinder 5-3 drives the suction cup frame 5-4 to move again, restoring the glued insulation board to its initial position or conveying it to the next process.

[0041] Through a series of coordinated actions, such as the position adjustment of the top frame 3 by the moving track 5-1 and the drive screw 5-2, the gripping, separation and restoration of the insulation board by the first cylinder 5-3 and the suction cup frame 5-4, and the rotation of the glue coating roller 5-7, the separation and glue coating assembly 5 achieves efficient separation, uniform glue coating and precise restoration of the insulation board.

[0042] like Figures 1-5 As shown in the figure, the receiving and forming component 6 in this embodiment includes an elongated opening 6-1, which is formed on the surface of the forming table 4. A pair of supporting cylinders 6-2 are provided at the bottom of the forming table 4. A push roller 6-3 is provided at the output end of the supporting cylinder 6-2. The push roller 6-3 is rotated by a motor. A stabilizing frame 6-4 is provided at the top of the equipment frame 1. A pair of forming hydraulic cylinders 6-5 are provided at the top of the stabilizing frame 6-4. A forming pressure plate 6-6 is provided at the output end of the forming hydraulic cylinder 6-5. A pair of ejecting cylinders 6-7 are provided on one side of the stabilizing frame 6-4. An ejecting plate 6-8 is provided at the output end of the ejecting cylinders 6-7. An outer frame 6-9 is provided on one side of the equipment frame 1. A plurality of rolling rods 6-10 are rotatably connected inside the outer frame 6-9. The upper end face of the rolling rods 6-10 is at the same plane height as the surface of the forming table 4.

[0043] In some examples, a receiving and forming assembly 6 is designed to receive, form, and discharge the adhesive-coated insulation board. The elongated opening 6-1 on the surface of the forming table 4 facilitates the lifting and movement of the push roller 6-3. The support cylinder 6-2 at the bottom of the forming table 4 can drive the push roller 6-3 to rise. When the adhesive-coated insulation board is conveyed to the forming table 4, the push roller 6-3 is driven by a motor to rotate, pushing the insulation board forward to the designated position.

[0044] The forming hydraulic cylinder 6-5 on the top stabilizing frame 6-4 of the equipment frame 1 drives the forming pressure plate 6-6 to descend, applying pressure to the insulation board and shaping it under pressure. After shaping, the ejection cylinder 6-7 on one side of the stabilizing frame 6-4 pushes the ejection plate 6-8 to eject the shaped integrated insulation board out of the forming table 4. The rolling rod 6-10, which is rotatably connected inside the outer frame 6-9 on one side of the equipment frame 1, has its upper end face at the same plane height as the surface of the forming table 4, and can seamlessly receive the ejected integrated insulation board, facilitating the smooth transport of the integrated insulation board on the rolling rod 6-10 to the subsequent storage or transportation area. Through the conveying of the push roller 6-3, the pressing and shaping by the forming hydraulic cylinder 6-5 and the forming pressure plate 6-6, the ejection action of the ejection cylinder 6-7 and the ejection plate 6-8, and the receiving and conveying by the rolling rod 6-10, the receiving and forming component 6 achieves complete reception, efficient shaping, and smooth discharge of the glued insulation board.

[0045] For example, such as Figure 1 As shown, a number of load-bearing rollers 7 are rotatably connected inside the equipment frame 1, and the load-bearing rollers 7 are supported on the inner surface of the conveyor belt 2.

[0046] In some examples, multiple load-bearing rollers 7 can support the conveyor belt 2, increasing the conveying support strength of the conveyor belt 2 and preventing bending.

[0047] For example, such as Figure 1 As shown, the top height of the top frame 3 is higher than the top height of the glue-applying rollers 5-7.

[0048] In some examples, the adhesive application process is completed by passing the sheet over the top of the adhesive roller 5-7 at a height higher than the roller 5-7.

[0049] In actual use: the equipment frame 1 is fixed, the conveyor belt 2 is installed inside the equipment frame 1 and supported by the load-bearing roller 7, the top frame 3 is installed on both sides of the equipment frame 1 via the moving track 5-1 and the drive screw 5-2, the first cylinder 5-3 and the suction cup frame 5-4 of the separation glue application component 5 are installed on the top of the top frame 3, the vacuum pump 5-5 is connected to the suction cup frame 5-4, the glue application roller 5-7 is installed on the top of the equipment frame 1 via the support frame 5-6, the liquid pump 5-11 is connected to the glue inlet nozzle 5-10, the forming table 4 is set inside the equipment frame 1, the support cylinder 6-2 and the push roller 6-3 of the receiving forming component 6 are installed at the bottom of the forming table 4, and the stabilizing frame 6-4 and the forming hydraulic cylinder 6-5 are also installed. Installed on the top of the equipment frame 1, the ejector cylinder 6-7 and ejector plate 6-8 are installed on one side of the stabilizing frame 6-4, and the outer frame 6-9 and rolling rod 6-10 are installed on one side of the equipment frame 1. During use, the conveyor belt 2 conveys the insulation board, the drive screw 5-2 moves the top frame 3, the first cylinder 5-3 drives the suction cup frame 5-4 to separate the insulation board, the glue roller 5-7 rotates to apply glue and moves synchronously, and after applying glue, it descends to return to its original position. The support cylinder 6-2 raises the push roller 6-3 to convey the insulation board to the forming table 4, the forming hydraulic cylinder 6-5 drives the forming pressure plate 6-6 to press it into shape, and the ejector cylinder 6-7 pushes the ejector plate 6-8 to push the formed board onto the rolling rod 6-10 for discharge.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A molding device for integrated building insulation panels, characterized in that, include: Equipment frame (1) and conveyor belt (2), the conveyor belt (2) being disposed inside the equipment frame (1); The top frame (3) and the separation adhesive application assembly (5) are provided on the equipment frame (1), and the separation adhesive application assembly (5) is provided between the equipment frame (1) and the top frame (3). A forming table (4) and a receiving forming component (6) are provided, wherein the forming table (4) is disposed inside the equipment frame (1) and the receiving forming component (6) is disposed on the equipment frame (1) and the forming table (4); The separation coating assembly (5) includes a pair of moving tracks (5-1), which are arranged on both sides of the equipment frame (1). The top frame (3) is slidably connected to the moving tracks (5-1). A drive screw (5-2) is installed in one of the moving tracks (5-1), and the drive screw (5-2) is connected to the top frame (3). A pair of first cylinders (5-3) are provided on the top of the top frame (3). A suction cup frame (5-4) is provided at the output end of the first cylinder (5-3), and a vacuum pump (5-5) is installed on the top of the suction cup frame (5-4).

2. The building insulation integrated panel forming device according to claim 1, characterized in that, The top of the equipment frame (1) is provided with a pair of support frames (5-6), and a glue-applying roller (5-7) is rotatably connected between the support frames (5-6). The glue-applying roller (5-7) has a hollow structure and is rotated by a motor.

3. The building insulation integrated panel forming device according to claim 2, characterized in that, The surface of the coating roller (5-7) is fitted with a coating cotton (5-8), and the surface of the coating roller (5-7) is provided with a plurality of penetration holes (5-9). One end of the coating roller (5-7) is rotatably connected to a glue inlet (5-10). A liquid pump (5-11) is provided on one side of the equipment frame (1), and the output end of the liquid pump (5-11) is connected to the glue inlet (5-10).

4. The building insulation integrated panel forming device according to claim 1, characterized in that, The receiving and forming component (6) includes a long opening (6-1), which is formed on the surface of the forming table (4). A pair of support cylinders (6-2) are provided at the bottom of the forming table (4). A push roller (6-3) is provided at the output end of the support cylinder (6-2). The push roller (6-3) is rotated by a motor.

5. The building insulation integrated panel forming device according to claim 4, characterized in that, The equipment frame (1) is provided with a stabilizing frame (6-4) on top, and a pair of forming hydraulic cylinders (6-5) are provided on the top of the stabilizing frame (6-4). A forming pressure plate (6-6) is provided at the output end of the forming hydraulic cylinder (6-5), and a pair of push-out cylinders (6-7) are provided on one side of the stabilizing frame (6-4).

6. The building insulation integrated panel forming device according to claim 5, characterized in that, The output end of the ejector cylinder (6-7) is provided with an ejector plate (6-8), and an outer frame (6-9) is provided on one side of the equipment frame (1). Several rolling rods (6-10) are rotatably connected inside the outer frame (6-9). The upper end face of the rolling rod (6-10) is at the same plane height as the surface of the forming table (4).

7. The building insulation integrated panel forming device according to claim 1, characterized in that, Several load-bearing rollers (7) are rotatably connected inside the equipment frame (1), and the load-bearing rollers (7) are supported on the inner surface of the conveyor belt (2).

8. The building insulation integrated panel forming device according to claim 2, characterized in that, The top height of the top frame (3) is higher than the top height of the coating roller (5-7).

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