Energy-saving circulating ball feeder with buffer

By designing buffer bins and distribution bins, and combining buffer components and distribution mechanisms, the problems of high driving force consumption and difficult classification in existing technologies have been solved, realizing stable automatic conveying and classification of steel balls, reducing energy consumption and improving conveying efficiency.

CN224321869UActive Publication Date: 2026-06-05湖北华武重工集团有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
湖北华武重工集团有限公司
Filing Date
2025-05-22
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing steel ball conveying devices suffer from high driving force consumption and difficulty in automatically sorting and conveying steel balls of different sizes.

Method used

The design incorporates a buffer bin and a distribution bin, combined with a buffer assembly and a distribution mechanism. Through the cooperation of inclined plates and guide troughs, it achieves vertical buffering, sorting, and automatic conveying of steel balls, reducing the consumption of driving force.

Benefits of technology

It achieves stable conveying and automatic sorting of steel balls, reduces energy consumption, improves conveying efficiency, and avoids steel ball wear and blockage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224321869U_ABST
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Abstract

The utility model discloses a kind of cyclic ball feeding devices with buffering energy-saving, including conveying bin, the bottom of conveying bin is communicated with buffer bin, the bottom of buffer bin is communicated with distributing bin, the bottom end of distributing bin is equipped with multiple groups of discharge port, the both sides of buffer bin are equipped with installation bin, and the top and bottom of one side inside two installation bin are equipped with first spring and guide rod respectively;The utility model is communicated with conveying bin and buffer bin and distributing bin, and it is convenient to utilize vertically downward conveying pipeline, and ball material is guided and conveyed, and buffer assembly on the both sides of buffer bin at intermediate position is utilized simultaneously, so that the impact force of vertically downward conveying steel ball is elastically damped and buffered, so that under the damping and buffering effect of two sets of relatively matched buffer plate to contact ball, wear of ball in cyclic conveying is avoided, and the stability of ball material conveying is improved.
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Description

Technical Field

[0001] This utility model relates to the field of steel ball conveying technology, specifically a buffered and energy-saving circulating ball conveying device. Background Technology

[0002] In bearing manufacturing enterprises and automotive slide rail production enterprises, the installation of steel ball conveying is mostly carried out manually or by automatic or semi-automatic single steel ball conveying methods, which are inefficient and generate a large impact during steel ball conveying. Therefore, it is necessary to use special ball conveying equipment to convey steel balls.

[0003] Authorization announcement number CN218114015U discloses an automatic steel ball material conveying device. This device mainly uses an inclined single-row slide to allow grinding balls to enter the conveying track one by one for sorting and conveying, saving a lot of manpower and material resources and improving conveying efficiency. After sorting, they enter the turnover box for automatic handling and collection, saving manpower and reducing production costs. The use of large and small sorting frames to convey products can effectively prevent grinding balls of different sizes from mixing, improving work efficiency. However, in actual use, the device still has the following defects:

[0004] The aforementioned patent mainly uses an automatic conveying device to sort and transport grinding balls into a conveying track. While this structure saves manpower and resources to some extent, it greatly increases the consumption of driving force and the demand for device operation costs. Furthermore, it is difficult to automatically sort and transport grinding balls according to their size during sorting, which increases the limitations of the sorting structure and reduces conveying efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a buffered and energy-saving circulating ball feeding device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a buffer-type energy-saving circulating ball feeding device, comprising a conveying chamber, a buffer chamber connected to the bottom of the conveying chamber, a material distribution chamber connected to the bottom of the buffer chamber, multiple sets of discharge ports opened at the bottom of the material distribution chamber, installation chambers provided on both sides of the buffer chamber, a first spring and a guide rod respectively provided on the top and bottom of one side of the two installation chambers, and a material distribution mechanism and a buffer assembly respectively provided inside the installation chamber.

[0007] Preferably, the material distribution mechanism includes a first inclined plate and a second inclined plate. The first inclined plate is slidably provided on the outer side of the two guide rods, and the second inclined plate is slidably provided on the outer side of the other two guide rods. The first inclined plate extends into the interior of the material distribution bin and is provided with multiple sets of inclined guide plates. The bottom of the second inclined plate is provided with multiple sets of guide grooves. The interior of the second inclined plate is provided with multiple sets of material distribution openings that cooperate with the guide grooves.

[0008] The first inclined plate and the second inclined plate are respectively connected to the first spring.

[0009] Preferably, the top of the second inclined plate is provided with a rubber plate opposite to the vertical plane of the buffer chamber, and one side of the rubber plate is provided with an inclined guide plate. Multiple sets of the inclined guide plates are staggered at the bottom of the first inclined plate to facilitate the guidance of the conveyed steel balls.

[0010] Preferably, the multiple sets of material distribution ports and material guide troughs are of the same number and interconnected. The multiple sets of material distribution ports are progressively widened from top to bottom. The multiple sets of material guide troughs and discharge ports are of the same number and interconnected. The progressively widened structure is used to classify and transport steel balls of different sizes.

[0011] Preferably, the buffer assembly includes two sets of sleeves, each set being installed on the top of one side of the first inclined plate and the second inclined plate respectively. Sleeves are symmetrically fitted on the outer sides of the two sleeves, and a second spring is provided between the sleeves for elastic connection. A hinge plate is hinged to the side of the two sleeves on the same side that is close to each other, and a buffer plate is hinged to the side of the two hinge plates on the same side that is close to each other. The two buffer plates move horizontally inside the mounting chamber.

[0012] Preferably, the top and bottom of the two buffer plates on opposite sides are provided with telescopic rods, and the telescopic rods are connected to the guide rods. The two buffer plates can move horizontally on both sides inside the buffer chamber, which facilitates the use of the telescopic rods to make the buffer plates move horizontally in a limited manner.

[0013] Preferably, the top of the conveying bin is provided with a feed inlet, and the inside of the conveying bin is provided with a material distribution conveying trough.

[0014] Preferably, the top and one side of the material distribution bin are provided with through slots, and the through slots are adapted to the first inclined plate and the second inclined plate respectively, so as to facilitate the use of the through slots to make the first inclined plate and the second inclined plate extend into the material distribution bin for material distribution.

[0015] The present invention provides a buffered and energy-saving circulating ball feeding device, which has at least the following beneficial effects:

[0016] 1. The interconnected conveying bin, buffer bin, and distribution bin facilitate the guiding and conveying of spherical materials using a vertically downward conveying pipe. At the same time, the buffer components on both sides of the buffer bin in the middle position elastically dampen and buffer the impact force of the steel balls being conveyed vertically downward. Thus, under the damping and buffering effect of the two sets of relatively coordinated buffer plates on the contacting balls, wear of the balls is avoided during the cyclic conveying, improving the stability of spherical material conveying.

[0017] 2. Through the structural design of the material distribution mechanism, the upper and lower layers of the inclined guide plate and the guide trough work together to guide and block spherical materials of different sizes, causing them to roll and slide. This facilitates the automatic sliding of matching spherical materials into the material distribution opening and into the guide trough of the designated conveying area. This eliminates the need for the existing drive force structure, saves energy consumption of the conveying device, and realizes automatic conveying and classification. At the same time, the vibration of the buffer component in contact with the steel balls causes the first and second inclined plates to vibrate and displace synchronously, causing the conveyed steel balls to vibrate and further promoting the classification effect during the steel ball conveying process. Attached Figure Description

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a front sectional view of the present invention;

[0020] Figure 3 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point A;

[0021] Figure 4 This is a top sectional view of the material distribution bin of this utility model.

[0022] In the diagram: 1. Conveying bin; 2. Buffer bin; 3. Distributing bin; 4. Discharge port; 5. Distributing mechanism; 51. First inclined plate; 52. Second inclined plate; 53. Guide trough; 54. Inclined guide plate; 55. Distributing outlet; 6. Installation bin; 7. First spring; 8. Guide rod; 9. Buffer assembly; 91. Sleeve rod; 92. Sleeve; 93. Second spring; 94. Buffer plate; 95. Hinge plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 The present invention provides an embodiment of a circulating ball feeding device with buffer and energy saving, comprising a conveying chamber 1, a buffer chamber 2 connected to the bottom of the conveying chamber 1, a material distribution chamber 3 connected to the bottom of the buffer chamber 2, a plurality of discharge ports 4 opened at the bottom end of the material distribution chamber 3, and installation chambers 6 provided on both sides of the buffer chamber 2. A first spring 7 and a guide rod 8 are respectively provided on the top and bottom of one side of the two installation chambers 6. The installation chambers 6 are respectively provided with a material distribution mechanism 5 and a buffer assembly 9.

[0025] The material distribution mechanism 5 includes a first inclined plate 51 and a second inclined plate 52. The first inclined plate 51 is slidably provided on the outer side of the two guide rods 8, and the second inclined plate 52 is slidably provided on the outer side of the other two guide rods 8. The first inclined plate 51 extends into the interior of the material distribution bin 3 and is provided with multiple sets of inclined guide plates 54. The bottom of the second inclined plate 52 is provided with multiple sets of guide grooves 53. The interior of the second inclined plate 52 is provided with multiple sets of material distribution openings 55 that cooperate with the guide grooves 53.

[0026] The first inclined plate 51 and the second inclined plate 52 are respectively connected to the first spring 7. The top of the conveying chamber 1 is provided with a feed inlet. The inside of the conveying chamber 1 is provided with a material distribution conveying trough. The top and one side of the material distribution chamber 3 are provided with through slots, and the through slots are respectively adapted to the first inclined plate 51 and the second inclined plate 52. It is convenient to use the through slots to make the first inclined plate 51 and the second inclined plate 52 extend into the material distribution chamber 3 for material distribution.

[0027] The buffer assembly 9 includes two sets of sleeve rods 91. The two sleeve rods 91 are respectively installed on the top of one side of the first inclined plate 51 and the second inclined plate 52. The outer sides of the two sleeve rods 91 are symmetrically fitted with sleeves 92, and the sleeves 92 are elastically connected with a second spring 93. The side of the two sleeves 92 on the same side that are close to each other is hinged with a hinge plate 95. The side of the two hinge plates 95 on the same side that are close to each other is hinged with a buffer plate 94. The two buffer plates 94 can move horizontally inside the mounting chamber 6.

[0028] The top and bottom of the two buffer plates 94, which are far apart from each other, are provided with telescopic rods, and the telescopic rods are connected to the guide rods 8. The two buffer plates 94 can move horizontally on both sides inside the buffer chamber 2, which makes it easy to use the telescopic rods to make the buffer plates 94 move horizontally in a limited position.

[0029] Example 1, as Figure 1-4 As shown, the top of the second inclined plate 52 is provided with a rubber plate opposite to the vertical plane of the buffer chamber 2, and one side of the rubber plate is provided with an inclined guide plate. Multiple sets of inclined guide plates 54 are staggered at the bottom of the first inclined plate 51. The number of multiple material distribution ports 55 and the material guide troughs 53 are the same and interconnected. The multiple material distribution ports 55 are progressively widened from top to bottom. The number of multiple sets of material guide troughs 53 and the discharge ports 4 are opposite and interconnected. By setting a specified number of inclined guide plates 54, material distribution ports 55 and material guides... The guide trough 53 and discharge port 4 guide the classified steel balls into the designated area and finally discharge them from the discharge port 4, completing the automatic classification and discharge work in the steel ball conveying process. In actual conveying, the steel balls are blocked by the staggered inclined guide plates 54, allowing them to slide down the inclined surface under the blocking action of the inclined guide plates 54. When the sliding steel ball matches the size of the trough of the material distribution port 55, it can automatically slide into the material distribution port 55 and finally be discharged into the guide trough 53 for conveying and discharge.

[0030] Working principle: This is a buffered, energy-saving circulating ball feeding device;

[0031] When the automatic conveying of steel balls is carried out, the steel balls can be poured into the conveying bin 1, causing them to slide down in a vertical direction and directly impact the buffer assembly 9 on the side of the buffer bin 2. At this time, the contacting steel balls are subjected to force by a set of buffer plates 94. Simultaneously, under the movable connection of the symmetrically arranged hinged plates 95, the sleeve 92 is driven to slide on the sleeve rod 91, and elastic shock is absorbed by the second spring 93. At the same time, the first inclined plate 51 is driven to slide horizontally on the outside of the guide rod 8, and secondary shock is absorbed by the elastic connection of the first spring 7. This realizes the shock absorption and buffering work of a set of buffer plates 94 on the contacting steel balls. At the same time, the ball material rebounds in the opposite direction onto another set of buffer plates 94. Through the buffering cooperation of the other set of buffer plates 94 with the same structure, the conveyed steel balls are evenly buffered by the two sets of symmetrically arranged buffer plates 94. Meanwhile, the first inclined plate 51 and the second inclined plate 52 move synchronously under the action of vibration, allowing the steel balls to fall into the sorting bin 3 with the cooperation of the buffer assembly 9 set inside the buffer bin 2 for the sorting and conveying of steel balls.

[0032] The falling steel balls are caught by the second inclined plate 52, and the inclined structure allows the steel balls to slide downwards. At this time, the inclined guide plate 54 causes the steel balls to slide in the designated path. At the same time, the steel balls that match the material distribution port 55 automatically slide into the guide trough 53 in the designated area, thereby realizing the classification of steel balls of different sizes. Under the conveying of the guide trough 53, the steel balls are finally discharged through the discharge port 4. The first inclined plate 51 and the second inclined plate 52 are integrated with the buffer structure of the buffer assembly 9 so that the vibration absorbed by the first inclined plate 51 and the second inclined plate 52 is synchronously transmitted to the conveyed steel balls, causing the steel balls to vibrate synchronously when falling, further improving the steel ball classification efficiency and avoiding blockage during steel ball conveying. This structure eliminates the existing driving force setting and consumption, and greatly improves the working efficiency of steel ball conveying through the integrated structure of shock absorption structure and classification structure.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly, for example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

Claims

1. A buffered and energy-saving circulating ball feeding device, comprising a conveying bin (1), characterized in that: The bottom of the conveying chamber (1) is connected to the buffer chamber (2), and the bottom of the buffer chamber (2) is connected to the material distribution chamber (3). The bottom of the material distribution chamber (3) has multiple sets of discharge ports (4). The buffer chamber (2) is provided with installation chambers (6) on both sides. The top and bottom of one side of the two installation chambers (6) are respectively provided with a first spring (7) and a guide rod (8). The installation chamber (6) is provided with a material distribution mechanism (5) and a buffer assembly (9) inside.

2. The circulating ball feeding device with buffer and energy saving according to claim 1, characterized in that: The material distribution mechanism (5) includes a first inclined plate (51) and a second inclined plate (52). The first inclined plate (51) is slidably provided on the outer side of the two guide rods (8), and the second inclined plate (52) is slidably provided on the outer side of the other two guide rods (8). The first inclined plate (51) extends into the interior of the material distribution bin (3) and is provided with multiple sets of inclined guide plates (54). The bottom of the second inclined plate (52) is provided with multiple sets of guide grooves (53). The interior of the second inclined plate (52) has multiple sets of material distribution openings (55) that cooperate with the guide grooves (53). The first inclined plate (51) and the second inclined plate (52) are respectively connected to the first spring (7).

3. The circulating ball feeding device with buffer and energy saving according to claim 2, characterized in that: The top of the second inclined plate (52) is provided with a rubber plate that is perpendicular to the buffer chamber (2), and one side of the rubber plate is provided with an inclined guide plate. Multiple sets of the inclined guide plates (54) are staggered at the bottom of the first inclined plate (51).

4. The circulating ball feeding device with buffer and energy saving according to claim 2, characterized in that: The number of the multiple sets of material distribution ports (55) and the material guide troughs (53) are the same and they are interconnected. The multiple sets of material distribution ports (55) are progressively widened from top to bottom. The number of the multiple sets of material guide troughs (53) and the discharge ports (4) are opposite and they are interconnected.

5. The circulating ball feeding device with buffer and energy saving according to claim 1, characterized in that: The buffer assembly (9) includes a sleeve (91), which consists of two sets. The two sleeves (91) are respectively installed on the top of one side of the first inclined plate (51) and the second inclined plate (52). The outer sides of the two sleeves (91) are symmetrically fitted with sleeves (92), and a second spring (93) is provided between the sleeves (92) for elastic connection. A hinge plate (95) is hinged to the side of the two sleeves (92) on the same side that are close to each other. A buffer plate (94) is hinged to the side of the two hinge plates (95) on the same side that are close to each other. The two buffer plates (94) move horizontally inside the mounting chamber (6).

6. The circulating ball feeding device with buffer and energy saving according to claim 5, characterized in that: The two buffer plates (94) are provided with telescopic rods at the top and bottom of the side away from each other, and the telescopic rods are connected to the guide rod (8). The two buffer plates (94) move horizontally on both sides inside the buffer chamber (2).

7. A buffered, energy-saving circulating ball feeding device according to claim 1, characterized in that: The top of the conveying bin (1) is provided with a feed inlet, and the inside of the conveying bin (1) is provided with a material distribution conveying trough.

8. A buffered, energy-saving circulating ball feeding device according to claim 1, characterized in that: The top and one side of the material distribution bin (3) are provided with through slots, and the through slots are respectively adapted to the first inclined plate (51) and the second inclined plate (52).