PCB board screening buffer device
By using a PLC controller and hydraulic cylinders in conjunction with a conveyor belt system, PCB boards are automatically sorted, solving the problems of low efficiency and accuracy in manual sorting and achieving efficient and accurate automatic sorting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SANJIE DIGITAL DISPLAY (SHENZHEN) CO LTD
- Filing Date
- 2025-04-16
- Publication Date
- 2026-06-05
Smart Images

Figure CN224321891U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PCB board manufacturing technology, specifically to a PCB board screening and buffering device. Background Technology
[0002] PCB boards, also known as printed circuit boards, are important electronic components and serve as the support for electronic devices. During PCB production, they need to be screened to remove substandard PCB boards. CN219745584U discloses a PCB screening and buffering device that uses a storage structure to collect defective PCB boards. In use, workers remove the defective PCB boards and place them in a storage basket. A fixing shell supports the basket, and a connecting plate secures the fixing shell to the top of a side panel. When the basket is full, the handle is lifted, causing the basket to be removed from the fixing shell, thus effectively collecting the defective PCB boards.
[0003] The device requires manual sorting of PCBs during use, which results in low sorting efficiency. Furthermore, fatigue can easily occur during long-term operation, and minor problems with PCBs are not easily detected, leading to low sorting accuracy.
[0004] Therefore, it is necessary to invent a PCB board screening and buffering device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a PCB board screening and buffering device to solve the problem of low sorting efficiency and accuracy of PCB boards in the technology.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a PCB board screening and buffering device, comprising a first device support and a second device support, wherein a first conveyor belt and a second conveyor belt are respectively provided on the surfaces of the first device support and the second device support; a connecting plate is fixedly connected to the right end of the first device support; the left end of the second device support is rotatably connected to the connecting plate; an adjustment component is provided on the lower side of the second device support, the adjustment component comprising a support frame, a first fixing rod, a hydraulic cylinder, and a second fixing rod; a first buffer box and a second buffer box are provided on the right side of the second device support; and a detection device is provided on the upper side of the first device support.
[0007] By adopting the above technical solution, the first motor, the second motor, the testing equipment, and the hydraulic cylinder are all controlled by a PLC controller. The testing equipment transmits the testing information to the PLC controller, and the PLC controls the hydraulic cylinder to adjust the angle of the second equipment support according to the testing information. The first buffer box is used to store qualified products, and the second buffer box is used to store unqualified products. The first conveyor belt and the second conveyor belt work together to transport the PCB board, and the testing equipment is used to test the PCB board. When the product is qualified, the second equipment support is in a horizontal state. When the product is unqualified, the hydraulic cylinder adjusts the second equipment support to a downward tilted state.
[0008] Optionally, the upper end of the support frame is fixedly connected to the connecting plate, the first fixing rod is fixedly connected to the inner wall of the support frame near the lower side, a first connecting block is fixedly connected to the right side surface of the first fixing rod, the second fixing rod is fixedly connected to the lower surface of the second equipment bracket near the right side, and a second connecting block is fixedly connected to the left side surface of the second fixing rod.
[0009] Optionally, the hydraulic cylinder is tilted with the left side lower than the right side, the left end of the hydraulic cylinder is rotatably connected to the first connecting block, and the right end of the telescopic rod in the hydraulic cylinder is rotatably connected to the second connecting block.
[0010] By adopting the above technical solution, the telescopic rod in the hydraulic cylinder pushes outward to adjust the second equipment support to a horizontal state, and the telescopic rod in the hydraulic cylinder retracts inward to adjust the second equipment support to a tilted state.
[0011] Optionally, the first equipment bracket has multiple sets of first drive shafts internally rotatably connected, and the first conveyor belt is connected to the multiple sets of first drive shafts in a driving connection.
[0012] Optionally, a first motor is fixedly installed on the left end of the front surface of the first equipment bracket, and the output end of the first motor is fixedly connected to the front end of the left first transmission shaft through a coupling.
[0013] By adopting the above technical solution, the output end of the first motor drives the first transmission shaft on the left to rotate, and multiple sets of first transmission shafts work together to drive the first conveyor belt to rotate, thus transporting the PCB board.
[0014] Optionally, the second equipment bracket has multiple sets of second drive shafts internally rotatably connected, and the second conveyor belt is connected to the multiple sets of second drive shafts.
[0015] Optionally, a second motor is fixedly installed on the right end of the front surface of the second equipment bracket, and the output end of the second motor is fixedly connected to the front end of the right second transmission shaft through a coupling.
[0016] By adopting the above technical solution, the output end of the second motor drives the second transmission shaft on the right to rotate, and multiple sets of second transmission shafts work together to drive the second conveyor belt to rotate, sorting the PCB boards.
[0017] Optionally, multiple sets of support rods are fixedly connected to the side of the first buffer box, and multiple sets of casters are rotatably connected to the lower end of each support rod and the lower surface of the second buffer box.
[0018] By adopting the above technical solution, the omnidirectional wheel facilitates the movement of the first and second buffer boxes.
[0019] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0020] 1. This utility model improves the detection accuracy by using testing equipment to inspect PCB boards. At the same time, it uses a hydraulic cylinder to adjust the angle of the second equipment support, so that qualified products are transported to the first buffer box and unqualified products are transported to the second buffer box, thereby realizing automatic product sorting and effectively improving the accuracy and efficiency of product sorting.
[0021] 2. This utility model provides casters on the underside of both the first and second buffer boxes, making them easy to move. When the internal PCB boards are full, they can be quickly transferred, effectively improving the ease of use of the equipment. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the internal structure of the first equipment bracket of this utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of the second equipment bracket of this utility model;
[0025] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model;
[0026] Figure 5 This is a schematic diagram of the cache box structure of this utility model.
[0027] Explanation of reference numerals in the attached figures:
[0028] 1. First equipment bracket; 11. First drive shaft; 12. First conveyor belt; 13. First motor; 14. Detection equipment; 15. Connecting plate; 2. Second equipment bracket; 21. Second drive shaft; 22. Second conveyor belt; 23. Second motor; 3. Support frame; 31. First fixing rod; 32. First connecting block; 33. Hydraulic cylinder; 34. Second fixing rod; 35. Second connecting block; 4. First buffer box; 41. Support rod; 42. Caster wheel; 43. Second buffer box. Detailed Implementation
[0029] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0030] This utility model provides, for example Figures 1 to 3 The PCB board screening and buffering device shown includes a first device bracket 1 and a second device bracket 2. A first conveyor belt 12 and a second conveyor belt 22 are respectively provided on the surface of the first device bracket 1 and the second device bracket 2. Multiple sets of first drive shafts 11 are rotatably connected inside the first device bracket 1. The first conveyor belt 12 is driven by the multiple sets of first drive shafts 11. A first motor 13 is fixedly installed on the left end of the front surface of the first device bracket 1. The output end of the first motor 13 is fixedly connected to the front end of the left first drive shaft 11 through a coupling. Multiple sets of second drive shafts 21 are rotatably connected inside the second device bracket 2. The second conveyor belt 22 is driven by the multiple sets of second drive shafts 21. A second motor 23 is fixedly installed on the right end of the front surface of the second device bracket 2. The output end of the second motor 23 is fixedly connected to the front end of the right second drive shaft 21 through a coupling. A connecting plate 15 is fixedly connected to the right end of the first device bracket 1. The left end of the second device bracket 2 is rotatably connected to the connecting plate 15. A detection device 14 is provided on the upper side of the first device bracket 1.
[0031] The testing equipment 14 is an optical scanner that inspects PCBs with a large number of integrated electronic components and high density, scanning for fault points on the PCB surface. The first motor 13 drives the first conveyor belt 12 to rotate, and the second motor 23 drives the second conveyor belt 22 to rotate. During use, the operator places the PCBs sequentially at the left end of the first conveyor belt 12. As the first conveyor belt 12 rotates, it transports the PCBs to the right. When the PCBs pass under the testing equipment 14, the testing equipment 14 inspects them and transmits the inspection information to the PLC controller. When the PCBs pass the inspection, the PLC controller adjusts the second equipment support 2 to a horizontal position. When the PCBs fail the inspection, the PLC controller rotates the second equipment support 2 downwards to an inclined position, thus sorting the qualified and unqualified PCBs.
[0032] See Figure 1 , Figure 3 and Figure 4 An adjustment assembly is provided on the lower side of the second equipment bracket 2. The adjustment assembly includes a support frame 3, a first fixed rod 31, a hydraulic cylinder 33, and a second fixed rod 34. The upper end of the support frame 3 is fixedly connected to the connecting plate 15. The first fixed rod 31 is fixedly connected to the inner wall of the support frame 3 near the lower side. A first connecting block 32 is fixedly connected to the right side surface of the first fixed rod 31. The second fixed rod 34 is fixedly connected to the lower surface of the second equipment bracket 2 near the right side. A second connecting block 35 is fixedly connected to the left side surface of the second fixed rod 34. The hydraulic cylinder 33 is inclined with the left side lower than the right side. The left end of the hydraulic cylinder 33 is rotatably connected to the first connecting block 32. The right end of the telescopic rod in the hydraulic cylinder 33 is rotatably connected to the second connecting block 35.
[0033] Specifically, when a product passes inspection, the PLC controller activates hydraulic cylinder 33, causing the telescopic rod in hydraulic cylinder 33 to extend outward. At this time, the telescopic rod in hydraulic cylinder 33 pushes the second fixed rod 34 upward, causing the left end of the second equipment bracket 2 to rotate counterclockwise around the connecting plate 15, rotating the second equipment bracket 2 to a horizontal position. When a product fails inspection, the telescopic rod in hydraulic cylinder 33 retracts inward, pulling the second fixed rod 34 downward, which in turn causes the left end of the second equipment bracket 2 to rotate clockwise around the connecting plate 15, rotating the second equipment bracket 2 to an inclined position for product sorting.
[0034] See Figure 1 and Figure 4 The right side of the second equipment bracket 2 is provided with a first buffer box 4 and a second buffer box 43. Multiple sets of support rods 41 are fixedly connected to the side of the first buffer box 4. Multiple sets of casters 42 are rotatably connected to the lower end of the support rods 41 and the lower surface of the second buffer box 43.
[0035] In addition, when the second equipment bracket 2 is in a horizontal position, the PCB board on its surface will be transported to the inside of the first buffer box 4 for storage. When the second equipment bracket 2 is in an inclined position, the PCB board will be transported to the inside of the second buffer box 43 for storage. Both the first buffer box 4 and the second buffer box 43 are equipped with casters 42 on their lower sides, which facilitates the movement and transfer of the first buffer box 4 and the second buffer box 43 and improves the convenience of operation.
[0036] The working principle of this utility model is as follows: By using the testing equipment 14 to test the PCB board, the testing accuracy is improved. At the same time, the hydraulic cylinder 33 is used to adjust the angle of the second equipment support 2, so that qualified products are transported to the first buffer box 4 and unqualified products are transported to the second buffer box 43, thereby realizing automatic product sorting and effectively improving the accuracy and efficiency of product sorting.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A PCB board screening and buffering device, comprising a first device bracket (1) and a second device bracket (2), characterized in that: The surfaces of the first equipment bracket (1) and the second equipment bracket (2) are respectively provided with a first conveyor belt (12) and a second conveyor belt (22). The right end of the first equipment bracket (1) is fixedly connected to a connecting plate (15). The left end of the second equipment bracket (2) is rotatably connected to the connecting plate (15). An adjustment component is provided on the lower side of the second equipment bracket (2). The adjustment component includes a support frame (3), a first fixing rod (31), a hydraulic cylinder (33), and a second fixing rod (34). The right side of the second equipment bracket (2) is provided with a first buffer box (4) and a second buffer box (43). A detection device (14) is provided on the upper side of the first equipment bracket (1).
2. The PCB board screening and buffering device according to claim 1, characterized in that: The upper end of the support frame (3) is fixedly connected to the connecting plate (15), the first fixing rod (31) is fixedly connected to the inner wall of the support frame (3) near the lower side, the right side surface of the first fixing rod (31) is fixedly connected to the first connecting block (32), the second fixing rod (34) is fixedly connected to the lower surface of the second equipment bracket (2) near the right side, and the left side surface of the second fixing rod (34) is fixedly connected to the second connecting block (35).
3. The PCB board screening and buffering device according to claim 2, characterized in that: The hydraulic cylinder (33) is tilted with the left side lower than the right side. The left end of the hydraulic cylinder (33) is rotatably connected to the first connecting block (32), and the right end of the telescopic rod in the hydraulic cylinder (33) is rotatably connected to the second connecting block (35).
4. The PCB board screening and buffering device according to claim 1, characterized in that: The first equipment bracket (1) has multiple sets of first drive shafts (11) internally rotatably connected, and the first conveyor belt (12) is connected to the multiple sets of first drive shafts (11) in a transmission connection.
5. A PCB board screening and buffering device according to claim 4, characterized in that: A first motor (13) is fixedly installed on the left end of the front surface of the first equipment bracket (1). The output end of the first motor (13) is fixedly connected to the front end of the first transmission shaft (11) on the left side through a coupling.
6. The PCB board screening and buffering device according to claim 1, characterized in that: The second equipment bracket (2) has multiple sets of second drive shafts (21) internally rotatably connected, and the second conveyor belt (22) is connected to the multiple sets of second drive shafts (21) in a transmission connection.
7. A PCB board screening and buffering device according to claim 6, characterized in that: The second motor (23) is fixedly installed on the right end of the front surface of the second equipment bracket (2). The output end of the second motor (23) is fixedly connected to the front end of the right second transmission shaft (21) through a coupling.
8. A PCB board screening and buffering device according to claim 1, characterized in that: The side of the first buffer box (4) is fixedly connected to multiple sets of support rods (41), and the lower end of the support rods (41) and the lower surface of the second buffer box (43) are rotatably connected to multiple sets of casters (42).