Electroplating workpiece cleaning device

Abstract

The utility model belongs to the technical field of cleaning device, concretely is a kind of electroplated part cleaning device of electroplating processing, including mainframe box, still include;First support frame, fixed in the bottom of mainframe box inside, and it is through mainframe box;Storage component, set in the inside of first support frame one end;Feeding assembly, set in the inside of first support frame;Second support frame, fixed in the inside of mainframe box;Raw material support component, set in the bottom of first support frame middle section, and power end is connected with second support frame, and its lifting end is on the outer wall of first support frame sliding;The utility model provides a kind of electroplated part cleaning device of electroplating processing, is grabbed to the electroplated part in storage component in feeding assembly among material taking claw, and is conveyed to the cleaning component below and is cleaned, significantly improves production efficiency and cleaning consistency, reduces manual operation error.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, and in particular to a cleaning device for electroplated parts in electroplating processing. Background Technology

[0002] Electroplating is widely used in the automotive, electronics, and machinery industries, improving the corrosion resistance, wear resistance, and appearance quality of workpieces. However, contaminants and residues generated during the electroplating process can affect the quality of electroplated parts, making cleaning a crucial step in the electroplating process. The main goal of cleaning electroplated parts is to remove electroplating solutions, oil, and impurities to ensure uniform adhesion and excellent performance of the electroplated layer. Common cleaning methods include mechanical cleaning (such as brushing machines and ultrasonic cleaners), chemical cleaning (using specialized cleaning agents), water washing and solvent washing, as well as ion exchange and electrolytic cleaning. With the development of electroplating technology, cleaning equipment faces challenges such as improving cleaning efficiency, reducing environmental pollution, and adapting to complex workpiece shapes. In the future, electroplating cleaning equipment will develop towards high efficiency, environmental protection, and intelligence, achieving more efficient and environmentally friendly cleaning processes and reducing production costs by introducing automated control and Internet of Things (IoT) technologies.

[0003] A search revealed an existing patent (publication number: CN222739808U) that discloses a cleaning device for electroplated parts, comprising: a support platform with a mounting frame fixedly connected to its top surface; a positioning mechanism on which the electroplated part is detachably connected; a cleaning mechanism including a support frame fixedly connected to the top of the mounting frame, a connecting pipe vertically rotatably connected to the support frame, the bottom end of the connecting pipe passing through the mounting frame and detachably connected to a U-shaped rinsing pipe, the U-shaped rinsing pipe corresponding to the top of the positioning mechanism, several diversion pipes fixedly connected to the U-shaped rinsing pipe, rinsing nozzles installed on the diversion pipes, a water inlet pipe rotatably connected to the top of the connecting pipe, an electromagnetic switch valve and a pressure boosting valve installed on the water inlet pipe, the pressure boosting valve positioned between the electromagnetic switch valve and the pressure boosting valve; and a rotary drive mechanism; wherein a wastewater tank is placed below the support platform. This invention achieves rapid rinsing through a combination of high flow rate and high rotation speed, improving the cleaning efficiency and time of the electroplated parts.

[0004] However, in actual use, the above-mentioned solutions require manual loading and unloading of the electroplated parts, and the efficiency of loading and unloading depends heavily on manual labor. Fluctuations in manual operation efficiency can easily lead to bottlenecks in the production line, affecting cleaning efficiency. Secondly, manual operation is prone to errors; improper placement or handling can result in incomplete cleaning or damage to the electroplated parts, thus affecting product quality. Furthermore, prolonged operation increases labor intensity, easily leading to fatigue and operational errors, and even posing safety hazards, especially when handling chemicals and high-temperature equipment. Manual operation also increases labor costs and cannot guarantee cleaning consistency, affecting production stability and quality consistency. In large-scale production, manual operation struggles to meet the demands of high efficiency and large volumes, limiting the improvement of production capacity. Therefore, relying on manual loading and unloading not only reduces production efficiency but also increases costs and safety risks, failing to meet the requirements of modern automated production.

[0005] Therefore, this utility model provides a cleaning device for electroplated parts during electroplating. Utility Model Content

[0006] The purpose of this invention is to solve the problem that in the prior art, manual loading and unloading of electroplated parts for cleaning is required, and the loading and unloading efficiency depends on the efficiency of manual operation. The fluctuating efficiency of manual operation can easily lead to bottlenecks in the production line and affect the cleaning efficiency. Therefore, this invention proposes an electroplated parts cleaning device for electroplating processing.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A cleaning device for electroplated parts, comprising a main unit housing, and further comprising;

[0009] The first support frame is fixed to the bottom inside the main unit case and extends through the main unit case;

[0010] The material storage assembly is located on the inner side of one end of the first support frame;

[0011] The feeding assembly is located inside the first support frame;

[0012] The second support frame is fixed inside the main unit chassis;

[0013] The raw material support assembly is located at the bottom of the middle section of the first support frame, and its power end is connected to the second support frame. Its lifting end slides on the outer wall of the first support frame.

[0014] The cleaning component is located inside the first support frame and extends through the first support frame, with its water outlet located on the lifting end of the raw material support component.

[0015] The fixing frame is fixed to one side of the outer wall of the first support frame and to both sides of the lifting end of the raw material support assembly;

[0016] The raw material pressing component is located on the outside of the fixed frame.

[0017] As a preferred technical solution of this application, the storage assembly includes a storage bin fixed to the inner side of the end of the first support frame, and the storage bin has a discharge port on the side near the fixed frame.

[0018] As a preferred technical solution of this application, the feeding assembly includes a first motor fixed on the outer wall of the first support frame and a sprocket rotatably connected to the inner wall of the first support frame. The drive wheel of the sprocket is fixedly connected to the output end of the first motor, and uniformly distributed picking claws are fixedly connected to the outer side of the sprocket.

[0019] As a preferred technical solution of this application, the raw material support assembly includes a first air rod fixed to the bottom of the second support frame, a lifting frame fixedly connected to the output end of the first air rod, a second motor fixedly connected to one side of the outer wall of the lifting frame, pulleys symmetrically rotatably connected to both sides of the outer wall of the lifting frame, and a support wheel fixedly connected to the pulley through the first support frame.

[0020] As a preferred technical solution of this application, the raw material pressing assembly includes a second air rod fixed to the top of the fixed frame and a limiting plate fixed to the outer wall of the middle section of the fixed frame. A lifting plate is fixedly connected to the output end of the second air rod. The lifting plate is slidably connected to the outer wall of the fixed frame. A uniformly distributed sliding rod is fixedly connected to the top of the lifting plate. The sliding rod is slidably connected to the limiting plate. A limiting rod is fixedly connected to the bottom of the lifting plate. A pressing wheel is rotatably connected to the inner side of the bottom of the limiting rod.

[0021] As a preferred technical solution of this application, the cleaning assembly includes nozzles fixed on both sides of the lifting frame, and a delivery pipe is fixedly connected to the top of the nozzles, the delivery pipe being connected to an external water source.

[0022] As a preferred technical solution of this application, a collection hopper is fixedly connected to the inner side of the bottom of the main unit box, and evenly distributed support legs are fixedly connected to the outer side of the bottom of the main unit box.

[0023] Compared with the prior art, the present invention provides a cleaning device for electroplated parts during electroplating, which has the following beneficial effects:

[0024] 1. The electroplated parts cleaning device of this utility model uses a picking claw in the feeding component to grab the electroplated parts in the storage component and transport them to the bottom of the cleaning component for cleaning, significantly improving production efficiency and cleaning consistency, and reducing human operation errors. Automated operation reduces labor intensity and safety hazards, reduces reliance on manual labor, and thus saves labor costs. In addition, the automated system supports large-scale production and can meet the needs of modern production lines for high efficiency, precision, and continuity, which helps to improve overall production efficiency and product quality.

[0025] 2. The electroplated parts cleaning device of this utility model, through the cooperation of a raw material support component and a raw material pressing component, fixes the electroplated parts gripped by the picking claw, which enhances the stability of the cleaning process, prevents the electroplated parts from shaking or falling off during cleaning, and ensures uniform and thorough cleaning results. This also reduces the risk of damage to the electroplated parts due to impact or friction, and improves the efficiency of the cleaning process and the product integrity rate.

[0026] 3. The electroplating cleaning device of this utility model uses a second motor to drive a support wheel via a pulley, thereby rotating the electroplated parts. This ensures that the cleaning solution evenly contacts all surfaces of the electroplated parts, improving the cleaning effect and thoroughness. Simultaneously, rotation helps remove stubborn stains, especially contaminants in hard-to-reach corners and crevices, preventing accumulation or jamming of the electroplated parts and ensuring a smooth cleaning process. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 ;

[0028] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 ;

[0029] Figure 3 yes Figure 2 Enlarged view of a portion of point A in the middle;

[0030] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the main unit chassis in this utility model;

[0031] Figure 5 yes Figure 4 Enlarged view of a section at point B in the middle;

[0032] Figure 6 This is a partial three-dimensional structural diagram of the first support frame in this utility model. Figure 1 And enlarged image;

[0033] Figure 7 This is a partial three-dimensional structural diagram of the first support frame in this utility model. Figure 2 ;

[0034] Figure 8 yes Figure 7 Enlarged view of a section at point C;

[0035] Figure 9 This is a partial three-dimensional structural diagram of the first support frame in this utility model. Figure 3 ;

[0036] Figure 10yes Figure 9 Enlarged view of a section at point D;

[0037] Figure 11 This is a schematic diagram of a partial three-dimensional structure of the sprocket in this utility model. Figure 1

[0038] Figure 12 This is a schematic diagram of a partial three-dimensional structure of the sprocket in this utility model. Figure 2 .

[0039] In the picture:

[0040] 1. Main unit housing; 11. Collection hopper; 12. Support leg; 2. First support frame; 21. Storage bin; 22. Discharge port; 3. First motor; 31. Sprocket; 32. Picking claw; 4. Second support frame; 41. First air rod; 42. Lifting frame; 43. Second motor; 44. Pulley; 45. Support wheel; 5. Fixing frame; 51. Second air rod; 52. Limiting plate; 53. Sliding rod; 54. Lifting plate; 55. Limiting rod; 56. Pressing wheel; 6. Nozzle; 61. Conveying pipe. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0042] Example:

[0043] Reference Figure 1-12 A cleaning device for electroplated parts, comprising a main unit housing 1, and further comprising;

[0044] The first support frame 2 is fixed to the bottom inside the main unit box 1 and passes through the main unit box 1, and the main unit box 1 supports and fixes the first support frame 2.

[0045] A material storage component is disposed on the inner side of one end of the first support frame 2, and the first support frame 2 supports and limits the material storage component.

[0046] The feeding component is located inside the first support frame 2, and the first support frame 2 supports and limits the feeding component.

[0047] The second support frame 4 is fixed inside the main unit box 1, and the main unit box 1 supports and fixes the second support frame 4.

[0048] The raw material support assembly is located at the bottom of the middle section of the first support frame 2, and its power end is connected to the second support frame 4. Its lifting end slides on the outer wall of the first support frame 2, and the raw material support assembly is supported by the first support frame 2.

[0049] The cleaning component is located inside the first support frame 2 and extends through the first support frame 2. Its water outlet is located on the lifting end of the raw material support component. The water outlet of the cleaning component is supported and fixed by the first support frame 2.

[0050] The fixing frame 5 is fixed to one side of the outer wall of the first support frame 2 and to both sides of the lifting end of the raw material support assembly. The fixing frame 5 is supported and fixed by the first support frame 2.

[0051] The raw material pressing component is located on the outside of the fixing frame 5, and the fixing frame 5 supports the raw material pressing component.

[0052] The storage assembly includes a storage bin 21 fixed to the inner side of the end of the first support frame 2. The storage bin 21 is supported and fixed by the first support frame 2. A discharge port 22 is opened on the side of the storage bin 21 near the fixed frame 5. The discharge port 22 is opened on the outside of the storage bin 21 to facilitate material discharge.

[0053] The feeding assembly includes a first motor 3 fixed on the outer wall of the first support frame 2, a sprocket 31 rotatably connected to the inner wall of the first support frame 2 and supported and fixed by the first support frame 2, the drive wheel in the sprocket 31 being fixedly connected to the output end of the first motor 3, the first motor 3 driving the sprocket 31, and uniformly distributed picking claws 32 (picking claws are existing technology, refer to pneumatic claws, and will not be described) fixedly connected to the outer side of the sprocket 31, the picking claws 32 being supported and fixed by the sprocket 31, and the picking claws 32 simultaneously grabbing the electroplated parts inside the storage bin 21 through the discharge port 22, while the sprocket 31 driving the electroplated parts to move.

[0054] The raw material support assembly includes a first air rod 41 fixed to the bottom of the second support frame 4, which is supported and fixed by the second support frame 4. A lifting frame 42 is fixedly connected to the output end of the first air rod 41, which supports and fixes the lifting frame 42. The first air rod 41 also drives the lifting frame 42 to rise and fall. A second motor 43 is fixedly connected to one outer wall of the lifting frame 42, which supports and fixes the second motor 43. Pulleys 44 are symmetrically rotatably connected to the outer walls of both sides of the lifting frame 42, which limits the movement of the pulleys 44. A support wheel 45 is fixedly connected to the pulleys 44 through the first support frame 2, which fixes the support wheel 45. The second motor 43 drives the support wheel 45 to rotate using the pulleys 44.

[0055] The raw material pressing assembly includes a second air rod 51 fixed to the top of the fixed frame 5, which is supported and fixed by the fixed frame 5; a limiting plate 52 fixed to the outer wall of the middle section of the fixed frame 5, which is also supported and fixed by the fixed frame 5; a lifting plate 54 fixedly connected to the output end of the second air rod 51, which supports and fixes the lifting plate 54, and simultaneously drives the lifting plate 54 to rise and fall. The lifting plate 54 is slidably connected to the outer wall of the fixed frame 5, and the fixed frame 5 controls the lifting plate 54. For limiting the position, the top of the lifting plate 54 is fixedly connected to a uniformly distributed sliding rod 53, which is supported and fixed by the lifting plate 54. The sliding rod 53 is slidably connected to the limiting plate 52, which limits the sliding rod 53. The bottom of the lifting plate 54 is fixedly connected to a limiting rod 55, which is supported and fixed by the lifting plate 54. The bottom inner side of the limiting rod 55 is rotatably connected to a pressing wheel 56, which is supported and limited by the limiting rod 55, so that the pressing wheel 56 is limited inside the limiting rod 55.

[0056] The cleaning assembly includes nozzles 6 fixed on both sides of the lifting frame 42. The nozzles 6 are supported and fixed by the lifting frame 42. A delivery pipe 61 is fixedly connected to the top of the nozzles 6. The delivery pipe 61 is supported and fixed by the nozzles 6. The delivery pipe 61 is connected to an external water source. The nozzles 6 and the external water source are connected through the delivery pipe 61.

[0057] A collection hopper 11 is fixedly connected to the inner bottom of the main unit box 1, and evenly distributed support legs 12 are fixedly connected to the outer bottom of the main unit box 1. The main unit box 1 is supported and fixed by the support legs 12, and the collection hopper 11 is fixed by the main unit box 1. The wastewater after cleaning is collected by the collection hopper 11.

[0058] Specifically, the electroplating cleaning device used in this electroplating process operates as follows:

[0059] First, the first motor 3 drives the sprocket 31 to rotate inside the first support frame 2. At the same time, the sprocket 31 drives the picking claw 32 to grab the electroplated parts inside the storage bin 21 through the feeding port 22 and move the electroplated parts downwards towards the cleaning component.

[0060] When the electroplated part moves to the bottom of the cleaning assembly, the first air rod 41 drives the lifting frame 42 to move to the top with the second support frame 4 as the stress point. At the same time, the lifting frame 42 drives the second motor 43, pulley 44 and support wheel 45 to move to the bottom. During the process, the support wheel 45 supports the electroplated part on the picking claw 32.

[0061] The second air spring 51 drives the lifting plate 54 to move to the bottom, and at the same time, the lifting plate 54 drives the sliding rod 53, the limiting rod 55 and the pressing wheel 56 to move to the bottom, pressing the electroplated part on the top of the support wheel 45.

[0062] The second motor 43 drives the support wheel 45 to rotate via the pulley 44, and the support wheel 45 drives the electroplated part to rotate at the bottom of the pressing wheel 56.

[0063] The cleaning agent is delivered into the nozzle 6 through the delivery pipe 61 via an external water source, and the cleaning agent is atomized and sprayed out at high speed to clean the electroplated parts.

[0064] After cleaning, the first air rod 41 drives the lifting frame 42, the second motor 43, the pulley 44, the support wheel 45, and the electroplated parts to move to the bottom, so that the electroplated parts fall onto the picking claw 32. Then, the first motor 3 uses the sprocket 31 to drive the picking claw 32 to continue rotating, and transport the electroplated parts out.

[0065] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cleaning device for electroplated parts during electroplating processing, comprising a main unit (1), characterized in that, Also includes; The first support frame (2) is fixed to the bottom of the inner side of the main unit box (1) and passes through the main unit box (1). The material storage assembly is located on the inner side of one end of the first support frame (2); The feeding assembly is located inside the first support frame (2); The second support frame (4) is fixed inside the main unit chassis (1); The raw material support assembly is located at the bottom of the middle section of the first support frame (2), and its power end is connected to the second support frame (4). Its lifting end slides on the outer wall of the first support frame (2). The cleaning component is located inside the first support frame (2) and extends through the first support frame (2), with its water outlet located on the lifting end of the raw material support component. The fixing frame (5) is fixed to one side of the outer wall of the first support frame (2) and to both sides of the lifting end of the raw material support assembly; The raw material pressing component is located on the outside of the fixed frame (5).

2. The electroplating cleaning device for electroplated parts according to claim 1, characterized in that, The storage assembly includes a storage bin (21) fixed inside the end of the first support frame (2), and the storage bin (21) has a discharge port (22) on the side near the fixed frame (5).

3. The electroplating cleaning device for electroplated parts according to claim 2, characterized in that, The feeding assembly includes a first motor (3) fixed on the outer wall of the first support frame (2) and a sprocket (31) rotatably connected to the inner wall of the first support frame (2). The drive wheel in the sprocket (31) is fixedly connected to the output end of the first motor (3), and uniformly distributed picking claws (32) are fixedly connected to the outer side of the sprocket (31).

4. The electroplating cleaning device for electroplated parts according to claim 3, characterized in that, The raw material support assembly includes a first air rod (41) fixed at the bottom of the second support frame (4), a lifting frame (42) fixedly connected to the output end of the first air rod (41), a second motor (43) fixedly connected to one side of the outer wall of the lifting frame (42), and pulleys (44) symmetrically rotatably connected to the outer walls on both sides of the lifting frame (42). The pulleys (44) pass through the first support frame (2) and are fixedly connected to a support wheel (45).

5. The electroplating cleaning device for electroplated parts according to claim 4, characterized in that, The raw material pressing assembly includes a second air rod (51) fixed to the top of the fixed frame (5) and a limiting plate (52) fixed to the outer wall of the middle section of the fixed frame (5). The output end of the second air rod (51) is fixedly connected to a lifting plate (54). The lifting plate (54) is slidably connected to the outer wall of the fixed frame (5). The top of the lifting plate (54) is fixedly connected to a uniformly distributed sliding rod (53). The sliding rod (53) is slidably connected to the limiting plate (52). The bottom of the lifting plate (54) is fixedly connected to a limiting rod (55). The inner side of the bottom of the limiting rod (55) is rotatably connected to a pressing wheel (56).

6. The electroplating cleaning device for electroplated parts according to claim 5, characterized in that, The cleaning assembly includes nozzles (6) fixed on both sides of the lifting frame (42), and a delivery pipe (61) is fixedly connected to the top of the nozzles (6), which is connected to an external water source.

7. The electroplating cleaning device for electroplated parts according to claim 1, characterized in that, A collection hopper (11) is fixedly connected to the inner bottom of the main unit (1), and evenly distributed support legs (12) are fixedly connected to the outer bottom of the main unit (1).

Images