A waste photovoltaic disassembly device
By using a cylinder and rack and pinion mechanism to drive the splitting of the photovoltaic panel frame, the complexity of hydraulic push rods in existing technologies is solved, and the splitting of the photovoltaic panel frame is simplified and low-maintenance is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG GAOQI SOLID WASTE DISPOSAL CO LTD
- Filing Date
- 2025-04-09
- Publication Date
- 2026-06-05
AI Technical Summary
Existing photovoltaic splitting devices require multiple hydraulic push rods, pipes, valves, and controllers to split the photovoltaic panel frame, resulting in a complex structure and increasing the difficulty of design, installation, and maintenance.
The system employs a cylinder-driven pressing plate and a gear and rack mechanism. The cylinder drives the pressing plate to descend and position the photovoltaic panel, while the rotating shaft meshes with the gear and rack to move the top plate, thus enabling the separation of the photovoltaic panel frame. This simplifies the structure and reduces the use of hydraulic push rods.
It enables easy disassembly of the photovoltaic panel frame, reducing the difficulty of device design, installation and maintenance, and features a simple structure and convenient operation.
Smart Images

Figure CN224322057U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic splitting technology, and more specifically, to a waste photovoltaic splitting device. Background Technology
[0002] Waste photovoltaic (PV) panel splitting equipment is a key piece of equipment used to process scrap PV panels and achieve resource reuse. It splits waste PV panels using mechanical and physical techniques. An existing device for splitting aluminum alloy frames of PV panels, with publication number CN222020364U, includes a first U-shaped frame fixed to the top surface of a U-shaped base. A connecting block is fixed to the top surface of the first U-shaped frame. Several first hydraulic push rods have L-shaped push plates fixed to one end at each end. A second hydraulic push rod is fixed to the inner wall of a fixing hole, and a fixing plate is fixed to one end of the second hydraulic push rod's telescopic rod. A collection box is fixed to the front side of the outer wall of the U-shaped base, and a second U-shaped frame is fixed to the top surface of the collection box. A third hydraulic push rod is fixed to the inner top surface of the second U-shaped frame, and a compression plate is fixed to one end of the third hydraulic push rod's telescopic rod. This invention facilitates the splitting of aluminum alloy frames of PV panels and allows for the compression of the split frames, making them easier to store and transport, thus reducing logistics costs and operational difficulties for subsequent workers.
[0003] However, in the above scheme, when the splitting device splits the photovoltaic panel frame, multiple hydraulic push rods are required to drive each extrusion plate to move. Multiple hydraulic push rods require more pipes, valves, controllers and other components for connection and control, which makes the structure of the entire splitting device more complicated and increases the difficulty of design, installation and maintenance. Utility Model Content
[0004] The main purpose of this utility model is to provide a waste photovoltaic (PV) splitting device that can effectively solve the problem in the prior art where, when splitting the PV panel frame, multiple hydraulic push rods are required to drive each extrusion plate to move. Multiple hydraulic push rods require more pipes, valves, controllers and other components for connection and control, making the structure of the entire splitting device more complex and increasing the difficulty of design, installation and maintenance.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A waste photovoltaic panel splitting device includes an operating table. Uprights are fixedly installed on both sides of the upper surface of the operating table. A connecting plate is fixedly installed on the upper end of the two uprights. A cylinder is fixedly installed in the middle of the upper surface of the connecting plate. A positioning frame is fixedly installed at the output end of the cylinder. A pressing plate is fixedly installed on the lower surface of the positioning frame. An installation groove is opened on the upper surface of the pressing plate. A splitting component for splitting photovoltaic panels is arranged in the installation groove.
[0007] Preferably, the split assembly includes a rotating shaft, which is rotatably mounted in the bottom center of the mounting groove, and the shaft body is fitted with two first gears;
[0008] The inner wall of the mounting groove is provided with a plurality of racks that slide through it. Each of the first gears meshes with the corresponding rack, and each rack has a top plate fixedly installed at one end away from each other.
[0009] Preferably, the inner wall of the mounting groove is provided with a plurality of sliding rods, one end of each sliding rod being fixedly connected to the corresponding top plate.
[0010] Preferably, a motor is fixedly installed at the bottom of the positioning frame, the output shaft of the motor passes through the positioning frame and is fixedly installed with a rotating rod, and a second gear is sleeved on the body of the rotating rod;
[0011] The shaft body is fitted with a third gear, which meshes with the second gear.
[0012] Preferably, the top plates at both ends are provided with grooves on the surfaces of the opposite sides, and two telescopic rods are provided on the inner walls of the two grooves on the opposite sides. The movable ends of the adjacent telescopic rods are jointly fixedly installed with a movable plate.
[0013] Preferably, threaded sleeves are rotatably installed on the inner walls of the two grooves on opposite sides, and threaded posts are threaded inside the two threaded sleeves. The opposite ends of the two threaded posts are fixedly connected to the corresponding movable plates. A first bevel gear ring is fitted on one side of the body of each of the two threaded sleeves. Round rods are rotatably installed through the upper surface of the top plates at both ends. A second bevel gear ring is fitted on one side of the body of each of the two round rods. The two second bevel gear rings mesh with the corresponding first bevel gear rings. A rotating wheel is fixedly installed on the upper end of each of the two round rods.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] (1) The operator places the photovoltaic panel on the surface of the operating table, then starts the cylinder, which drives the pressing plate to move at its output end, so that the pressing plate can descend and compact the photovoltaic panel, thereby enabling the operator to position the photovoltaic panel. Then the operator controls the rotating shaft to rotate, and under the meshing action of the rack and the corresponding first gear, each top plate can move away from the pressing plate at the same time, thereby splitting the photovoltaic panel frame. There is no need to set up multiple hydraulic push rods, the structure is simple, and the design, installation and maintenance are less difficult. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a waste photovoltaic dismantling device according to the present invention;
[0017] Figure 2 This is a front view structural diagram of a waste photovoltaic dismantling device according to the present invention;
[0018] Figure 3 This utility model relates to a waste photovoltaic dismantling device. Figure 2 Schematic diagram of the cross-sectional structure at point AA;
[0019] Figure 4 This utility model relates to a waste photovoltaic dismantling device. Figure 2 Schematic diagram of the cross-sectional structure at point BB;
[0020] Figure 5 This utility model relates to a waste photovoltaic dismantling device. Figure 3 Enlarged schematic diagram of the structure at point A;
[0021] Figure 6 This utility model relates to a waste photovoltaic dismantling device. Figure 3 Enlarged schematic diagram of the structure at point B.
[0022] In the diagram: 1. Operating platform; 2. Upright pole; 3. Connecting plate; 4. Cylinder; 5. Positioning frame; 6. Pressing plate; 7. Mounting slot; 8. Disassembly assembly; 801. Rotating shaft; 802. First gear; 803. Rack; 804. Top plate; 9. Slide rod; 10. Motor; 11. Rotating rod; 12. Second gear; 13. Third gear; 14. Groove; 1401. Threaded sleeve; 1402. Threaded column; 1403. First bevel gear ring; 15. Telescopic rod; 16. Moving plate; 17. Round rod; 18. Second bevel gear ring; 19. Rotating wheel. Detailed Implementation
[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0024] like Figures 1-6 As shown, a waste photovoltaic panel splitting device includes an operating table 1. Uprights 2 are fixedly installed on both sides of the upper surface of the operating table 1. A connecting plate 3 is fixedly installed on the upper ends of the two uprights 2. A cylinder 4 is fixedly installed in the middle of the upper surface of the connecting plate 3. A positioning frame 5 is fixedly installed at the output end of the cylinder 4. A pressing plate 6 is fixedly installed on the lower surface of the positioning frame 5. An installation groove 7 is opened on the upper surface of the pressing plate 6, and a splitting component 8 for splitting photovoltaic panels is disposed in the installation groove 7.
[0025] The split assembly 8 includes a rotating shaft 801, which is rotatably installed in the bottom center of the mounting groove 7. Two first gears 802 are sleeved on the shaft body of the rotating shaft 801.
[0026] A number of racks 803 are slidably arranged through the inner wall of the mounting groove 7. Each first gear 802 meshes with the corresponding rack 803. Each rack 803 is fixedly mounted with a top plate 804 at one end away from each other.
[0027] The operator places the photovoltaic panel on the surface of the operating table 1, then activates the cylinder 4, causing its output end to move the pressing plate 6, which lowers the pressing plate 6 and compacts the photovoltaic panel, allowing the operator to position the photovoltaic panel. The operator then controls the rotating shaft 801 to rotate, and under the meshing action of the rack 803 and the corresponding first gear 802, each top plate 804 can move simultaneously away from the pressing plate 6, thereby splitting the photovoltaic panel frame. This design does not require multiple hydraulic push rods, has a simple structure, and is less difficult to design, install, and maintain.
[0028] In another embodiment of this utility model, a plurality of sliding rods 9 are slidably arranged through the inner wall of the mounting groove 7, and one end of each sliding rod 9 is fixedly connected to the corresponding top plate 804.
[0029] By setting the slide bar 9, the top plate 804 can move stably under the support and limiting effect of the slide bar 9, avoiding deviation in the direction of movement.
[0030] In another embodiment of the present invention, a motor 10 is fixedly installed at the bottom of the positioning frame 5, the output shaft end of the motor 10 passes through the positioning frame 5 and is fixedly installed with a rotating rod 11, and the body of the rotating rod 11 is fitted with a second gear 12.
[0031] The shaft 801 is fitted with a third gear 13, which meshes with the second gear 12.
[0032] The staff started the motor 10, which caused its output shaft to drive the second gear 12 to rotate. Under the meshing action of the second gear 12 and the third gear 13, the third gear 13 drove the rotating shaft 801 to rotate.
[0033] In another embodiment of this utility model, grooves 14 are provided on the surfaces of the top plates 804 located at both ends, on the side away from each other. Two telescopic rods 15 are provided on the inner walls of the two grooves 14, on the side away from each other. The movable ends of the adjacent telescopic rods 15 are fixedly installed with a movable plate 16.
[0034] Two threaded sleeves 1401 are rotatably installed on the inner walls of the two grooves 14, which are far apart from each other. Threaded posts 1402 are threaded inside the two threaded sleeves 1401. The ends of the two threaded posts 1402 are fixedly connected to the corresponding movable plates 16. A first bevel tooth ring 1403 is fitted on one side of the body of each of the two threaded sleeves 1401. Round rods 17 are rotatably installed through the upper surfaces of the top plates 804 at both ends. A second bevel tooth ring 18 is fitted on one side of the body of each of the two round rods 17. The two second bevel tooth rings 18 mesh with the corresponding first bevel tooth rings 1403. A rotating wheel 19 is fixedly installed on the upper end of each of the two round rods 17.
[0035] The operator rotates the rotating wheel 19, which drives the round rod 17 to rotate. Under the meshing action of the second bevel gear ring 18 and the first bevel gear ring 1403, the threaded sleeve 1401 rotates. Under the threaded engagement of the threaded sleeve 1401 and the threaded post 1402, the threaded post 1402 drives the moving plate 16 to move along the direction of the telescopic rod 15. This allows the operator to adjust the position of the moving plate 16 according to the moving distance of the other two top plates 804 when splitting the frames of photovoltaic panels of different specifications, so that the other two top plates 804 and the moving plate 16 can always be in contact with the corresponding frame at the same time.
[0036] The working principle of this type of waste photovoltaic dismantling equipment:
[0037] In use, the operator places the photovoltaic panel on the surface of the operating table 1, then activates the cylinder 4, causing its output end to move the pressing plate 6, which lowers the pressing plate 6 and compacts the photovoltaic panel, allowing the operator to position the photovoltaic panel. Subsequently, the operator controls the rotating shaft 801 to rotate, and under the meshing action of the rack 803 and the corresponding first gear 802, each top plate 804 can move simultaneously away from the pressing plate 6, thereby splitting the photovoltaic panel frame. This eliminates the need for multiple hydraulic push rods, resulting in a simple structure and lower difficulty in design, installation, and maintenance.
[0038] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.
Claims
1. A waste photovoltaic dismantling device, comprising an operating table (1), characterized in that: The upper surface of the operating table (1) is fixedly installed with uprights (2) on both sides. The upper ends of the two uprights (2) are fixedly installed with a connecting plate (3). The middle of the upper surface of the connecting plate (3) is fixedly installed with a cylinder (4). The output end of the cylinder (4) is fixedly installed with a positioning frame (5). The lower surface of the positioning frame (5) is fixedly installed with a pressing plate (6). The upper surface of the pressing plate (6) is provided with an installation groove (7). The installation groove (7) is provided with a splitting component (8) for splitting the photovoltaic panel. The splitting component (8) includes a rotating shaft (801), which is rotatably installed in the bottom center of the mounting groove (7), and two first gears (802) are sleeved on the shaft body of the rotating shaft (801). The inner wall of the mounting groove (7) is provided with a plurality of racks (803), each of the first gears (802) meshing with the corresponding rack (803), and each rack (803) is fixedly mounted with a top plate (804) at one end away from each other.
2. The waste photovoltaic dismantling equipment according to claim 1, characterized in that: The inner wall of the mounting groove (7) is provided with several sliding rods (9), and one end of each sliding rod (9) is fixedly connected to the corresponding top plate (804).
3. The waste photovoltaic dismantling equipment according to claim 2, characterized in that: A motor (10) is fixedly installed at the bottom of the positioning frame (5). The output shaft of the motor (10) passes through the positioning frame (5) and is fixedly installed with a rotating rod (11). The rotating rod (11) is fitted with a second gear (12). The shaft (801) is fitted with a third gear (13), which meshes with the second gear (12).
4. The waste photovoltaic dismantling equipment according to claim 3, characterized in that: The top plates (804) located at both ends are provided with grooves (14) on the side away from each other. The inner walls of the two grooves (14) are provided with two telescopic rods (15) on the side away from each other. The movable ends of the adjacent telescopic rods (15) are fixedly installed with a movable plate (16).
5. The waste photovoltaic dismantling equipment according to claim 4, characterized in that: Two grooves (14) are rotatably fitted with threaded sleeves (1401) on opposite sides of their inner walls. Each of the two threaded sleeves (1401) is threaded with a threaded post (1402). The opposite ends of the two threaded posts (1402) are fixedly connected to the corresponding movable plates (16). Each of the two threaded sleeves (1401) is fitted with a first bevel ring (1403) on one side of its body. A round rod (17) is rotatably fitted through the upper surface of the top plate (804) at both ends. Each of the two round rods (17) is fitted with a second bevel ring (18) on one side of its body. The two second bevel rings (18) mesh with the corresponding first bevel rings (1403). A rotating wheel (19) is fixedly installed at the upper end of each of the two round rods (17).
Citation Information
Patent Citations
Photovoltaic panel aluminum alloy frame splitting device
CN222020364U