Sectional material cutting and notching integrated machine

Abstract

The utility model relates to the section bar processing technical field discloses a section bar cutting and notching all -in -one, including processing box, the inner wall of processing box is equipped with the guide groove, the inside slide coupling of guide groove has the mounting seat, the surface fixed connection of mounting seat has cutting motor, the mounting seat of utility model cutting motor moves along the guide groove through electric push rod, drives cutting blade to section bar notch, after the notch is completed, through the cylinder drive push -plate will section bar send to the surface of cutting -to -length conveyor and carry out the cutting -to -length, and cutting and cutting -to -length function integration whole, reduced section bar between different equipment's transfer time, has improved the overall processing efficiency greatly, simultaneously in the cutting process, the dust and the chippings are adsorbed to the collecting chamber through the draft tube and dust extraction pipe by the air pump, this not only has maintained the clean of working environment, reduced the influence of dust to operator's health, moreover avoided the influence of dust and the chippings to section bar cutting surface quality, improved section bar processing's quality.

Description

Technical Field

[0001] This utility model relates to the field of profile processing technology, and in particular to a profile blanking and cutting integrated machine. Background Technology

[0002] Profile processing refers to the processes of cutting, forming, connecting, and surface treating various metal profiles to produce profile products of various standard and special sizes for use in construction, machinery manufacturing, transportation, and other fields. In the profile processing industry, blanking and cutting are two key production processes.

[0003] Traditional profile processing methods often require transferring profiles between different machines to complete blanking and cutting operations separately. This results in a significant waste of time in the profile transfer process, which not only increases labor costs but also causes damage to the profile surface due to frequent handling, affecting product quality. At the same time, the profile cutting process generates a large amount of dust and debris. This dust and debris not only harms the health of operators, such as causing respiratory diseases with long-term inhalation, but also adheres to the cut surface of the profile, reducing the processing quality. For example, it may increase the roughness of the cut surface, affecting subsequent assembly or use. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an integrated profile cutting and slitting machine.

[0005] This utility model is achieved using the following technical solution: a profile cutting and slitting integrated machine, comprising a processing box, a guide groove provided on the inner wall of the processing box, a mounting base slidably connected inside the guide groove, a cutting motor fixedly connected to the surface of the mounting base, a cutting blade fixedly connected to the output end of the cutting motor, an electric push rod fixedly connected to the surface of the mounting base, a material conveyor belt provided on the surface of the processing box, a collection chamber provided inside the processing box, an air pump fixedly installed on the inner bottom wall of the collection chamber by bolts, a guide pipe fixedly connected to the input end of the air pump, a dust suction pipe fixedly connected to the surface of the guide pipe, and the dust suction pipe being located above the cutting blade.

[0006] The above technical solution integrates profile cutting and blanking into a single machine, reducing the need for additional equipment and thus improving work efficiency. It also reduces the time spent transferring profiles between different machines. Furthermore, it prevents dust and debris from flying everywhere during cutting, protecting the operator's working environment and facilitating subsequent unified disposal of dust and debris without requiring additional cleaning.

[0007] As a further improvement to the above solution, a pipe frame is fixedly connected to the surface of the suction pipe, and the pipe frame is fixedly connected to the upper surface of the processing box.

[0008] By using the above technical solutions, the position of the suction pipe can be stabilized, which helps to maintain a good suction effect, thereby better preventing dust and debris from splashing and protecting the working environment.

[0009] As a further improvement to the above solution, a limiting groove is provided on the upper surface of the processing box, and clamping blocks are slidably connected to both sides of the limiting groove.

[0010] The above technical solution allows for adjusting the spacing of the clamping blocks according to the size of the profile, thereby achieving stable clamping of profiles of different sizes and facilitating cutting operations.

[0011] As a further improvement to the above solution, the clamping block is internally threaded with a positive and negative lead screw, which is rotatably connected to the inner wall of the processing box.

[0012] The above technical solution can stably clamp the profile, ensuring that the profile will not shift during the cutting process, thereby improving the cutting accuracy and safety.

[0013] As a further improvement to the above solution, a control box is fixedly connected to the outer surface of the processing box, and a drive motor is fixedly connected inside the control box.

[0014] As a further improvement to the above solution, the output end of the drive motor is fixedly connected to a drive gear, the surface of the drive gear is meshed with a driven gear, and the driven gear is fixedly connected to the surface of the positive and negative lead screws.

[0015] As a further improvement to the above solution, an extension platform is fixedly connected to the surface of the processing box, a cylinder is fixedly connected to the upper surface of the extension platform, and a pusher plate is fixedly connected to the output end of the cylinder.

[0016] The above technical solutions ensure that the cut profiles can smoothly enter the feeding conveyor belt for transportation, further improving the efficiency and stability of feeding.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] The mounting base of the cutting motor in this invention is driven by an electric push rod to move along the guide groove, which in turn drives the cutting blade to cut the profile. After the cut is completed, the cylinder drives the push plate to send the profile to the surface of the unloading conveyor belt for unloading. The cutting and unloading functions are integrated into one unit, which reduces the transfer time of the profile between different devices and greatly improves the overall processing efficiency. At the same time, during the cutting process, the air pump uses the guide pipe and dust suction pipe to absorb dust and debris into the collection chamber. This not only keeps the working environment clean and reduces the impact of dust on the health of operators, but also avoids the impact of dust and debris on the surface quality of the profile cutting, thus improving the quality of profile processing. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is an exploded structural diagram of the drive gear of this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the electric push rod of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the guide tube of this utility model;

[0023] Figure 5 This is a cross-sectional structural diagram of the air pump of this utility model.

[0024] Explanation of key symbols:

[0025] 1. Processing box; 2. Guide groove; 3. Mounting base; 4. Cutting motor; 5. Cutting blade; 6. Electric push rod; 7. Material feeding conveyor belt; 8. Collection chamber; 9. Air pump; 10. Guide pipe; 11. Dust suction pipe; 12. Pipe rack; 13. Limiting slide; 14. Clamping block; 15. Positive and negative lead screws; 16. Control box; 17. Drive motor; 18. Drive gear; 19. Driven gear; 20. Extension table; 21. Cylinder; 22. Push plate. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0027] Example:

[0028] Please combine Figure 1-5This embodiment of a profile cutting and slitting integrated machine includes a processing box 1. A guide groove 2 is formed on the inner wall of the processing box 1. A mounting base 3 is slidably connected inside the guide groove 2. A cutting motor 4 is fixedly connected to the surface of the mounting base 3. A cutting blade 5 is fixedly connected to the output end of the cutting motor 4. An electric push rod 6 is fixedly connected to the surface of the mounting base 3. A material conveyor belt 7 is provided on the surface of the processing box 1. A collection chamber 8 is formed inside the processing box 1. An air pump 9 is fixedly installed on the inner bottom wall of the collection chamber 8 by bolts. A guide pipe 10 is fixedly connected to the input end of the air pump 9. A suction pipe 11 is fixedly connected to the surface of the guide pipe 10, and the suction pipe 11 is located above the cutting blade 5. When the electric push rod 6 extends or retracts, since it is fixed to the mounting base 3, and the mounting base 3 is slidably connected to the guide groove 2 on the inner wall of the processing box 1, the extension or retraction of the electric push rod 6 causes the mounting base 3 to move along the guide groove 2. The cutting motor 4 fixed on the mounting base 3 and the cutting blade 5 at its output end also move accordingly. When the cutting motor 4 is started, the cutting blade 5 rotates, thereby cutting the profile. After the profile is cut, it is unloaded via the unloading conveyor belt 7. During the cutting process, the air pump 9 is started. The air pump 9 absorbs the dust and debris generated during cutting through the guide pipe 10 at the input end and the dust suction pipe 11 connected to the guide pipe 10 and located above the cutting blade 5. The dust and debris are sent into the collection chamber 8 through the guide pipe 10.

[0029] A pipe frame 12 is fixedly connected to the surface of the suction pipe 11. The pipe frame 12 is fixedly connected to the upper surface of the processing box 1. The pipe frame 12 supports and fixes the suction pipe 11, ensuring that the suction pipe 11 is stable in position during the suction process, thereby ensuring the suction effect.

[0030] A limiting groove 13 is provided on the upper surface of the processing box 1. Clamping blocks 14 are slidably connected to both sides of the limiting groove 13. When the forward and reverse lead screws 15 rotate, due to the sliding limiting effect of the limiting groove 13 on the clamping blocks 14, the clamping blocks 14 will move towards or away from each other on the forward and reverse lead screws 15.

[0031] The clamping block 14 is internally threaded with a positive and negative screw 15. The positive and negative screw 15 is rotatably connected to the inner wall of the processing box 1. When the positive and negative screw 15 rotates, due to the threaded connection with the clamping block 14 and the limiting slide groove 13 limiting the clamping block 14, the clamping block 14 can perform clamping or releasing actions on the profile.

[0032] A control box 16 is fixedly connected to the outer surface of the processing box 1. A drive motor 17 is fixedly connected inside the control box 16. After the drive motor 17 fixed inside the control box 16 is started, the drive gear 18 at its output end begins to rotate.

[0033] A drive gear 18 is fixedly connected to the output end of the drive motor 17. A driven gear 19 is meshed with the surface of the drive gear 18. The driven gear 19 is fixedly connected to the surface of the lead screw 15. When the drive gear 18 at the output end of the drive motor 17 rotates, the driven gear 19 meshing with the drive gear 18 rotates accordingly. Since the driven gear 19 is fixedly connected to the surface of the lead screw 15, the lead screw 15 also begins to rotate, thereby driving the clamping block 14 to perform clamping or releasing operations.

[0034] An extension table 20 is fixedly connected to the surface of the processing box 1. A cylinder 21 is fixedly connected to the upper surface of the extension table 20. A pusher plate 22 is fixedly connected to the output end of the cylinder 21. When the cylinder 21 is started, the pusher plate 22 at its output end applies a pushing force to the cut profile under the push of the cylinder 21, pushing the profile to the surface of the unloading conveyor belt 7. Then the profile is unloaded and conveyed through the unloading conveyor belt 7.

[0035] The implementation principle of the profile cutting and slitting integrated machine in this application embodiment is as follows: The profile to be processed is placed on the upper surface of the processing box 1, between the positive and negative lead screws 15 and the clamping block 14. The internal drive motor 17 is started through the control box 16. The output end of the drive motor 17, the active gear 18, rotates, driving the driven gear 19 meshing with it to rotate. Since the driven gear 19 is fixed on the positive and negative lead screws 15, the positive and negative lead screws 15 rotate accordingly. When the positive and negative lead screws 15 rotate, due to the sliding limiting effect of the limiting groove 13 on the clamping block 14, the clamping block 14, which is threadedly connected to the positive and negative lead screws 15, moves towards each other on the positive and negative lead screws 15, thereby clamping the profile. The cutting motor 4 on the mounting base 3 is started, and the cutting blade 5 at the output end of the cutting motor 4 starts to rotate. The electric push rod 6 is started. The electric push rod 6 extends and retracts, driving the mounting base 3, which is fixedly connected to it, to move along the guide groove 2 on the inner wall of the processing box 1. The cutting blade 5 fixed on the mounting base 3 rotates. The cutting motor 4 and its cutting blade 5 also move accordingly, thereby cutting the clamped profile. During the cutting process, the air pump 9, which is fixed to the bottom wall of the collection chamber 8 by bolts, is started. The air pump 9 absorbs the dust and debris generated during cutting through the guide pipe 10 at the input end and the dust suction pipe 11 connected to the guide pipe 10 and located above the cutting blade 5. The dust and debris are sent into the collection chamber 8 through the guide pipe 10. The dust suction pipe 11 is kept in a stable dust suction position under the support and fixation of the pipe frame 12 to ensure the dust suction effect. After the cutting is completed, the drive motor 17 is reversed by the control box 16, which reverses the forward and reverse screws 15, drives the clamping block 14 to move in opposite directions, releases the profile, and starts the cylinder 21 on the upper surface of the extension table 20. The push plate 22 at the output end of the cylinder 21 applies a pushing force to the profile after the cut under the push of the cylinder 21, pushing the profile to the surface of the unloading conveyor belt 7. The profile is unloaded and transported by the unloading conveyor belt 7.

[0036] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A profile blanking and cutting integrated machine, characterized in that, The equipment includes a processing box (1), with a guide groove (2) on the inner wall of the processing box (1). A mounting base (3) is slidably connected inside the guide groove (2). A cutting motor (4) is fixedly connected to the surface of the mounting base (3). A cutting blade (5) is fixedly connected to the output end of the cutting motor (4). An electric push rod (6) is fixedly connected to the surface of the mounting base (3). A feeding conveyor belt (7) is provided on the surface of the processing box (1). A collection chamber (8) is provided inside the processing box (1). An air pump (9) is fixedly installed on the bottom wall of the collection chamber (8) by bolts. A guide pipe (10) is fixedly connected to the input end of the air pump (9). A dust suction pipe (11) is fixedly connected to the surface of the guide pipe (10). The dust suction pipe (11) is located above the cutting blade (5).

2. The profile cutting and slitting integrated machine as described in claim 1, characterized in that: The surface of the suction pipe (11) is fixedly connected to a pipe frame (12), which is fixedly connected to the upper surface of the processing box (1).

3. The profile cutting and slitting integrated machine as described in claim 1, characterized in that: The upper surface of the processing box (1) is provided with a limiting slide groove (13), and clamping blocks (14) are slidably connected to both sides of the limiting slide groove (13).

4. The profile blanking and cutting integrated machine as described in claim 3, characterized in that: The clamping block (14) is internally threaded with a positive and negative lead screw (15), which is rotatably connected to the inner wall of the processing box (1).

5. The profile blanking and cutting integrated machine as described in claim 1, characterized in that: A control box (16) is fixedly connected to the outer surface of the processing box (1), and a drive motor (17) is fixedly connected inside the control box (16).

6. The profile blanking and cutting integrated machine as described in claim 5, characterized in that: The output end of the drive motor (17) is fixedly connected to a drive gear (18), and the surface of the drive gear (18) is meshed with a driven gear (19), which is fixedly connected to the surface of the lead screw (15).

7. The profile cutting and slitting integrated machine as described in claim 1, characterized in that: An extension table (20) is fixedly connected to the surface of the processing box (1), and a cylinder (21) is fixedly connected to the upper surface of the extension table (20). A pusher plate (22) is fixedly connected to the output end of the cylinder (21).

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