A sensor housing efficient production device

Abstract

The utility model discloses a kind of sensor shell high-efficiency production equipment, it is related to production equipment technical field.Limiting slot is set in the top end of tray, one end of sensor shell is inserted in limiting slot, the top end of tray is fixed with second limiting post and third limiting post, second limiting post and third limiting post are inserted in the bottom end of sensor shell, first screw rod is fixed in limiting slot.The utility model is inserted in limiting slot by one end of sensor shell, and its bottom end is limited by second limiting post and third limiting post, then by rotating first pressing plate, so that first pressing plate is contacted with one end of sensor shell and rotates first nut, so that first pressing plate is clamped to one end of sensor shell, then second pressing plate is inserted in the outer wall of fixed rod and second screw rod, and second nut is screwed on the outer wall of second screw rod, so that second pressing plate is clamped to the other end of sensor shell and is fixed.

Description

Technical Field

[0001] This utility model relates to the field of production equipment technology, specifically to a high-efficiency production equipment for sensor housings. Background Technology

[0002] With the rapid development of intelligent manufacturing and industrial automation, sensors, as a core component of modern electronic devices, are increasingly widely used in fields such as industrial automation, the Internet of Things, automotive electronics, medical devices, and environmental monitoring. Sensor housings, as the outer shell protecting the internal components of sensors, not only need to possess excellent mechanical strength, electrical isolation, and protective properties, but also require precise machining accuracy and high production efficiency. To meet these high production standards, efficient production equipment, as a key tool in the sensor housing manufacturing process, plays a crucial role.

[0003] Existing sensor housing castings are generally processed using four-axis equipment, which has low repeatability and a rotational repeatability error of 0.05mm, and low processing efficiency. Therefore, this patent proposes a high-efficiency sensor housing production equipment to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency manufacturing equipment for sensor housings to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency sensor housing production equipment, comprising a sensor housing and a tray. A limiting groove is formed at the top of the tray, and one end of the sensor housing is inserted into the limiting groove. A second limiting post and a third limiting post are fixed at the top of the tray and inserted into the bottom of the sensor housing. A first screw is fixed in the limiting groove, and a first nut is screwed onto the outer wall of the first screw. A first pressure plate is inserted into the outer wall of the first screw, and a first washer is inserted into the outer wall of the first screw, located between the first pressure plate and the first nut. A fixing rod and a second screw are fixed at the top of the tray, and a second pressure plate is inserted into the outer wall of the fixing rod and the second screw. A second nut is screwed onto the outer wall of the second screw, and a second washer is inserted into the outer wall of the second screw, located between the second pressure plate and the second nut.

[0006] Preferably, a first limiting post is fixed to the top of the tray, and the first limiting post is located on the rear side of the sensor housing.

[0007] Preferably, the bottom of the tray is fitted with a rivet, and the two ends of the tray are fixed with handles.

[0008] Preferably, a sleeve is inserted into the outer wall of the second nut, and a torque wrench is fixed to the top of the sleeve, with a display installed on the torque wrench.

[0009] Preferably, a storage box is installed on one side of the tray, and a storage rack is installed inside the storage box.

[0010] Preferably, the top of the storage box is equipped with a door, and the door and the storage box are magnetically attracted to each other.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] By inserting one end of the sensor housing into the limiting groove, and limiting its bottom end by the second and third limiting posts, the first pressure plate is rotated to contact one end of the sensor housing, and the first nut is rotated to clamp one end of the sensor housing. Then, the second pressure plate is inserted into the outer wall of the fixing rod and the second screw, and the second nut is screwed into the outer wall of the second screw to clamp the other end of the sensor housing and fix it. Compared with the existing four-axis equipment processing, the positioning is more accurate.

[0013] Additionally, a pull stud is installed at the bottom of the pallet. By placing the pallet on an existing flat zero-point fixture equipped with a zero-point locator, the pull stud works in conjunction with the zero-point locator. Through the combination of the pin hole and the pull stud, the pallet is quickly positioned and clamped. This ensures the accuracy and stability of the fixture during changeover, thereby improving production efficiency. External clamping saves machine tool clamping time, enabling rapid clamping of products on the machine tool and allowing for processing of other products. This saves clamping time and improves machining accuracy, increasing production efficiency by 20%. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a top view of the present invention;

[0016] Figure 3 This is a schematic diagram of the structure of this utility model after the sensor housing has been removed;

[0017] Figure 4 This is a schematic diagram of the sleeve structure of this utility model;

[0018] Figure 5 This is a schematic diagram of the storage box structure of this utility model.

[0019] In the diagram: 1. Sensor housing; 2. Tray; 3. First limiting post; 4. Limiting groove; 5. First screw; 6. First nut; 7. First washer; 8. First pressure plate; 9. Fixing rod; 10. Second screw; 11. Second pressure plate; 12. Second washer; 13. Second nut; 14. Second limiting post; 15. Third limiting post; 16. Pulley; 17. Socket; 18. Torque wrench; 19. Display; 20. Storage box; 21. Storage rack. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] With the rapid development of intelligent manufacturing and industrial automation, sensors, as a core component of modern electronic devices, are increasingly widely used in fields such as industrial automation, the Internet of Things, automotive electronics, medical devices, and environmental monitoring. The sensor housing 1, as the outer shell protecting the internal components of the sensor, not only needs to possess excellent mechanical strength, electrical isolation, and protective properties, but also requires precise machining accuracy and high production efficiency. To meet these high production standards, efficient production equipment, as a key tool in the production process of the sensor housing 1, plays a crucial role.

[0022] Example 1:

[0023] like Figures 1-3As shown, this utility model provides a technical solution: a high-efficiency production equipment for sensor housings, including a sensor housing 1 and a tray 2. A limiting groove 4 is formed at the top of the tray 2. One end of the sensor housing 1 is inserted into the limiting groove 4. A second limiting post 14 and a third limiting post 15 are fixed at the top of the tray 2. The second limiting post 14 and the third limiting post 15 are inserted into the bottom of the sensor housing 1. A first screw 5 is fixed in the limiting groove 4. A first nut 6 is screwed onto the outer wall of the first screw 5. A first pressure plate 8 is inserted into the outer wall of the first screw 5. A first washer 7 is inserted into the outer wall of the first screw 5. The first washer 7 is located between the first pressure plate 8 and the first nut 6. A fixing rod 9 and a second screw 10 are fixed at the top of the tray 2. A second pressure plate 11 is inserted into the outer wall of the fixing rod 9 and the second screw 10. A second nut 13 is screwed onto the outer wall of the second screw 10. A second washer 12 is inserted into the outer wall of the second screw 10. The second washer 12 is located between the second pressure plate 11 and the second nut 13. A first limiting post 3 is fixed to the top of the tray 2. The first limiting post 3 is located on the rear side of the sensor housing 1 and limits the rear side of the sensor housing 1. A pull stud 16 is installed at the bottom of the tray 2, and handles are fixed to both ends of the tray 2.

[0024] It should be noted that by inserting one end of the sensor housing 1 into the limiting groove 4, and limiting its bottom end by the second limiting post 14 and the third limiting post 15, and then rotating the first pressure plate 8 to make the first pressure plate 8 contact one end of the sensor housing 1, and rotating the first nut 6 to make the first pressure plate 8 clamp one end of the sensor housing 1, the second pressure plate 11 is then inserted into the outer wall of the fixing rod 9 and the second screw 10, and the second nut 13 is screwed into the outer wall of the second screw 10 to make the second pressure plate 11 clamp the other end of the sensor housing 1 for fixation. Compared with the existing four-axis equipment processing, the positioning is more accurate. In addition, a pull stud 16 is installed at the bottom of the tray 2. By placing the tray 2 on the existing planar zero-point fixture, which is equipped with a zero-point locator, the pull stud 16 is used in conjunction with the zero-point locator. Through the combination of the pin hole and the pull stud 16, the fixture tray 2 can be quickly positioned and clamped. When hydraulic or pneumatic pressure is applied, the balls in the zero-point positioner disperse, allowing the pull stud 16 to move freely in and out of the positioner. When the pressure is cut off, the balls converge and lock the pull stud 16, thereby accurately positioning and fixing the pallet 2. This ensures the accuracy and stability of the tooling during the switching process, thus improving production efficiency. The use of external clamping saves machine tool clamping time, enabling rapid clamping of products on the machine tool. It can also be applied to the processing of other products, saving clamping time and improving processing accuracy by 20%.

[0025] Example 2:

[0026] like Figure 3 , Figure 4 and Figure 5As shown, a sleeve 17 is inserted into the outer wall of the second nut 13, and a torque wrench 18 is fixed to the top of the sleeve 17. A display 19 is mounted on the torque wrench 18. A storage box 20 is installed on one side of the tray 2, and a storage rack 21 is installed inside the storage box 20. A door is installed on the top of the storage box 20, and the door and the storage box 20 are magnetically attracted to each other.

[0027] It should be noted that the torque wrench 18 is mainly used to apply precise torque to tighten the first nut 6 and the second nut 13, so that the user can control the tightening force to ensure that the nuts reach the set torque value and avoid over-tightening or under-tightening, thereby ensuring the firmness and safety of the connection and avoiding damage to the sensor housing 1. The torque wrench 18 is existing technology and will not be elaborated on here. In addition, the torque value is displayed on the display 19. After use, the torque wrench 18 can be stored in the storage rack 21.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended embodiments and their equivalents.

Claims

1. A high-efficiency manufacturing equipment for sensor housings, comprising sensor housings (1) and trays (2), characterized in that: A limiting groove (4) is provided at the top of the tray (2). One end of the sensor housing (1) is inserted into the limiting groove (4). A second limiting post (14) and a third limiting post (15) are fixed at the top of the tray (2). The second limiting post (14) and the third limiting post (15) are inserted into the bottom of the sensor housing (1). A first screw (5) is fixed in the limiting groove (4). A first nut (6) is screwed onto the outer wall of the first screw (5). A first pressure plate (8) is inserted into the outer wall of the first screw (5). A first gasket (7) is inserted into the outer wall. The first gasket (7) is located between the first pressure plate (8) and the first nut (6). A fixing rod (9) and a second screw (10) are fixed at the top of the tray (2). A second pressure plate (11) is inserted into the outer wall of the fixing rod (9) and the second screw (10). A second nut (13) is screwed into the outer wall of the second screw (10). A second gasket (12) is inserted into the outer wall of the second screw (10). The second gasket (12) is located between the second pressure plate (11) and the second nut (13).

2. The high-efficiency production equipment for sensor housings according to claim 1, characterized in that: The top of the tray (2) is fixed with a first limiting post (3), which is located on the rear side of the sensor housing (1).

3. The high-efficiency production equipment for sensor housings according to claim 1, characterized in that: The bottom of the tray (2) is fitted with a rivet (16), and the two ends of the tray (2) are fixed with handles.

4. The high-efficiency production equipment for sensor housings according to claim 1, characterized in that: A sleeve (17) is inserted into the outer wall of the second nut (13), and a torque wrench (18) is fixed to the top of the sleeve (17). A display (19) is installed on the torque wrench (18).

5. The high-efficiency production equipment for sensor housings according to claim 1, characterized in that: A storage box (20) is installed on one side of the tray (2), and a storage rack (21) is installed inside the storage box (20).

6. The high-efficiency production equipment for sensor housings according to claim 5, characterized in that: The top of the storage box (20) is equipped with a door, and the door and the storage box (20) are magnetically attracted to each other.

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