A detachable stainless steel wire on-line rust removal device

The detachable stainless steel wire online rust removal device solves the problems of inconsistent rust removal effect and high energy consumption of existing equipment by utilizing the coordinated rotation of the main and auxiliary rust removal rollers and brush plates. It achieves efficient and environmentally friendly rust removal and is easy to maintain.

CN224322905UActive Publication Date: 2026-06-05JIANGSU DACHEN SPECIAL STEEL WIRE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU DACHEN SPECIAL STEEL WIRE CO LTD
Filing Date
2025-05-15
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing stainless steel wire rust removal equipment is simple to operate, but the rust removal effect is inconsistent, it consumes a lot of energy, has insufficient environmental protection efficiency, and affects the strength and safe use of steel wire.

Method used

The device employs a detachable stainless steel wire online rust removal system. It utilizes a main rust removal roller and an auxiliary rust removal roller in conjunction with brushes and wiping plates to remove rust through friction. The drive motor rotates synchronously, and the brushes and wiping plates rotate in opposite directions. The sliding mechanism facilitates easy assembly and disassembly.

Benefits of technology

It improves the rust removal completion rate, reduces energy consumption, increases rust removal efficiency, and is easy to operate, maintain, and repair.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224322905U_ABST
    Figure CN224322905U_ABST
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Abstract

The utility model discloses a detachable stainless steel wire on -line rust cleaning device relates to steel material rust cleaning technical field, the utility model discloses a rust removal box body is equipped with main rust removal roller and vice rust removal roller respectively in rust removal box body, and vice rust removal roller is provided with two groups, and two groups vice rust removal roller divide and set in main rust removal roller both sides, and one end of main rust removal roller is connected with driven shaft, and the outside of driven shaft is connected with driving plate, and one end of two groups vice rust removal roller is connected with linkage shaft, and the outside of linkage shaft is connected with driven plate, and the position of driven plate and driving plate is adapted, the utility model discloses main rust removal roller operation, and through driven shaft cooperation driving plate drives driven plate operation, thereby vice rust removal roller rotates, and the strip and the plate form the opposite rotation, and the surface friction rust removal of stainless steel wire is carried out, and the rust removal degree of completion is high, and it only utilizes a group of driving mechanism to drive two groups of different rust removal mechanism to carry out synchronous rust removal, and the device uses environmental protection.
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Description

Technical Field

[0001] This utility model relates to the field of steel rust removal technology, and in particular to a detachable stainless steel wire online rust removal device. Background Technology

[0002] During processing or after prolonged use, stainless steel wire will still develop a rust layer on its surface. The presence of the rust layer will weaken the strength and toughness of the stainless steel wire. As the rust layer continues to develop, the internal structure of the steel wire may be damaged, making it more prone to breakage when subjected to external forces, reducing its load-bearing capacity, and affecting its safe use in various projects.

[0003] Current stainless steel wire rust removal equipment has a simple operating structure, usually using a single structure for rust removal, resulting in inconsistent rust removal effects. Furthermore, it consumes a lot of energy in batch processing and is not environmentally friendly. Therefore, this solution proposes a detachable online stainless steel wire rust removal device. Utility Model Content

[0004] The purpose of this invention is to provide a detachable online rust removal device for stainless steel wire to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a detachable online rust removal device for stainless steel wire, comprising a rust removal box, inside which a main rust removal roller and an auxiliary rust removal roller are respectively installed. Two sets of auxiliary rust removal rollers are provided, positioned on either side of the main rust removal roller. One end of the main rust removal roller is connected to a driven shaft, and an active lever is connected to the outside of the driven shaft. One end of each set of auxiliary rust removal rollers is connected to a linkage shaft, and a driven lever is connected to the outside of the linkage shaft. The driven lever is positioned to match the active lever. Several brush strips are connected to the outer periphery of the main rust removal roller, and several wiping plates are connected to the outer periphery of the auxiliary rust removal roller. The brush strips and wiping plates cooperate to perform rust removal on the stainless steel wire. The wiping plates are made of a soft material, expanding the contact area between the wiping plates and the stainless steel wire, thus improving the rust removal effect.

[0006] Preferably, mounting plates are installed at both ends of the main rust-removing roller and the auxiliary rust-removing roller, and sliders are connected to both sides of the mounting plates. A sliding groove is provided on the inner surface of the rust-removing box, and the sliders slide in cooperation with the sliding groove. One end of the driven shaft and the linkage shaft are rotatably connected to the mounting plate. A drive motor is installed on the outside of the mounting plate, and the output end of the drive motor is connected to a drive shaft. The drive shaft passes through the mounting plate, and one end of the drive shaft is connected to the main rust-removing roller. The drive motor drives the main rust-removing roller to rotate via the drive shaft. While the main rust-removing roller is rotating, the auxiliary rust-removing roller is driven synchronously by a lever plate.

[0007] Preferably, the rust removal box has openings on both sides, and several grooves are provided inside the openings. The grooves are adapted to the positions of the main rust removal roller and the auxiliary rust removal roller, which facilitates the continuous advancement and exit of the stainless steel wire.

[0008] Preferably, a filter plate is installed at the bottom of the rust removal box, the position of the filter plate is adapted to the lower part of the rust removal roller, and the filter plate is snapped to the rust removal box to discharge rust dust.

[0009] Preferably, a connector is connected to one side of the drive motor, one end of which is connected to the mounting plate, and a start switch is installed on the other side of the drive motor. The start switch is electrically connected to the drive motor, and the drive motor is electrically started using the start switch.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] In this example, when the main rust removal roller is running, the driven shaft runs synchronously, and the active plate rotates with the driven shaft. At the same time as the active plate rotates, it contacts the driven plate on the outside of the linkage shaft and runs synchronously with the driving force. At this time, the linkage shaft rotates, thereby rotating the auxiliary rust removal roller. As a result, the brush and the wiping plate rotate in opposite directions. The brush and the wiping plate are used to perform surface friction rust removal on the stainless steel wire. The rust removal is highly complete. It only uses one set of drive mechanism to drive two different rust removal mechanisms to perform synchronous rust removal. The device is environmentally friendly.

[0012] The mounting plate is installed using sliding blocks on both sides that engage with the sliding grooves inside the rust removal box. The rust removal mechanism is introduced into the rust removal box using a longitudinal sliding mechanism. After use or when maintaining the rust removal mechanism, it can be lifted by the sliding mechanism to detach it from the rust removal box, making the operation convenient. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a utility model Figure 1 Side view;

[0016] Figure 3 This is a utility model Figure 1 A bottom view;

[0017] Figure 4 This is a schematic diagram of the connection structure of the rust removal roller of this utility model;

[0018] Figure 5 This is a utility model Figure 1 A magnified view of a section at point A in the middle;

[0019] Figure 6 This is a utility model Figure 4 A magnified view of a section at point B.

[0020] As shown in the diagram: 1. Rust removal box; 101. Opening; 102. Support groove; 103. Filter plate; 104. Slide groove; 2. Mounting plate; 201. Main rust removal roller; 2011. Brush strip; 202. Secondary rust removal roller; 2021. Wiping plate; 203. Sliding block; 3. Drive motor; 301. Start switch; 302. Drive shaft; 303. Driven shaft; 304. Linkage shaft; 305. Active lever; 306. Driven lever; 307. Connecting parts. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. The preferred embodiments of this utility model will now be described in more detail with reference to the accompanying drawings. Although preferred embodiments of this utility model are shown in the drawings, it should be understood that this utility model can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this utility model more thorough and complete, and to fully convey the scope of this utility model to those skilled in the art.

[0022] refer to Figures 1 to 6A detachable online rust removal device for stainless steel wire includes a rust removal box 1. A main rust removal roller 201 and an auxiliary rust removal roller 202 are installed inside the rust removal box 1. Two sets of auxiliary rust removal rollers 202 are arranged on either side of the main rust removal roller 201. One end of the main rust removal roller 201 is connected to a driven shaft 303, and an active lever plate 305 is connected to the outside of the driven shaft 303. One end of each set of auxiliary rust removal rollers 202 is connected to a linkage shaft 304, and a driven lever plate 306 is connected to the outside of the linkage shaft 304. The driven lever plate 306 is positioned to match the active lever plate 305. Several brush strips 2011 are connected to the outer periphery of the main rust removal roller 201, and several wiping plates 2021 are connected to the outer periphery of the auxiliary rust removal rollers 202. The brush strips 2011 and wiping plates 2021 cooperate to perform rust removal on the stainless steel wire, improving the rust removal efficiency and effect.

[0023] Mounting plates 2 are installed at both ends of the main rust-removing roller 201 and the auxiliary rust-removing roller 202. Slider blocks 203 are connected to both sides of the mounting plates 2. A groove 104 is provided on the inner surface of the rust-removing box 1, and the sliders 203 slide in conjunction with the groove 104, facilitating the disassembly and assembly of the rust-removing structure. One end of the driven shaft 303 and the linkage shaft 304 are rotatably connected to the mounting plates 2. A drive motor 3 is mounted on the outer side of the mounting plates 2, and the output end of the drive motor 3 is connected to a drive shaft 302. The drive shaft 302 passes through the mounting plates 2, and one end of the drive shaft 302 is connected to the main rust-removing roller 201. The drive motor 3 drives the main rust-removing roller 201 via the drive shaft 302. Openings 101 are provided on both sides of the rust-removing box 1, and several support grooves 102 are provided inside the openings 101. Several trays 102 are adapted to the positions of the main rust removal roller 201 and the auxiliary rust removal roller 202 to introduce and export stainless steel wire, facilitating continuous operation. A filter plate 103 is installed at the bottom of the rust removal box 1, and the position of the filter plate 103 is adapted to the bottom of the rust removal roller. The filter plate 103 is snapped to the rust removal box 1 to filter out the rust dust generated during the brushing process. A connector 307 is connected to one side of the drive motor 3. One end of the connector 307 is connected to the mounting plate 2. The drive motor 3 is installed and connected using the connector 307. A start switch 301 is installed on the other side of the drive motor 3. The start switch 301 is electrically connected to the drive motor 3. The drive motor 3 is started using the start switch 301. The drive motor 3 can be started using existing equipment. Example

[0024] In this embodiment, a main rust removal roller 201 and a secondary rust removal roller 202 are installed inside the rust removal box 1. Several brush strips 2011 are connected to the outer periphery of the main rust removal roller 201, and several wiping plates 2021 are connected to the outer periphery of the secondary rust removal roller 202. The brush strips 2011 and the wiping plates 2021 cooperate to perform rust removal operation on stainless steel wire. Two sets of secondary rust removal rollers 202 are provided, and the two sets of secondary rust removal rollers 202 are respectively located on both sides of the main rust removal roller 201. One end of the main rust removal roller 201 is connected to a driven shaft 303, and an active deflector plate 305 is connected to the outside of the driven shaft 303. One end of each set of secondary rust removal rollers 202 is connected to a linkage shaft 304, and a driven deflector plate 306 is connected to the outside of the linkage shaft 304. The driven deflector plate 306 and the active deflector plate 305 are positioned to match.

[0025] When the main rust removal roller 201 is running, the driven shaft 303 runs synchronously, and the active deflector plate 305 rotates with the driven shaft 303. At the same time as the active deflector plate 305 rotates, it contacts the driven deflector plate 306 on the outside of the linkage shaft 304 and runs synchronously with the driving force. At this time, the linkage shaft 304 rotates, thereby rotating the auxiliary rust removal roller 202. Under these conditions, the brush strip 2011 and the wiping plate 2021 rotate in opposite directions. The stainless steel wire is introduced between the main rust removal roller 201 and the auxiliary rust removal roller 202. The brush strip 2011 and the wiping plate 2021 are used to remove rust from the surface of the stainless steel wire, and the rust removal is highly complete. Example

[0026] In this embodiment, mounting plates 2 are installed at both ends of the main rust removal roller 201 and the auxiliary rust removal roller 202. Slider 203 is connected to both sides of the mounting plate 2. A sliding groove 104 is provided on the inner surface of the rust removal box 1. The slider 203 slides in the sliding groove 104. An opening 101 is provided on both sides of the rust removal box 1. Several support grooves 102 are provided inside the opening 101. The several support grooves 102 are adapted to the positions of the main rust removal roller 201 and the auxiliary rust removal roller 202.

[0027] Mounting plate 2 is installed by using the sliding blocks 203 on both sides to cooperate with the sliding groove 104 provided inside the rust removal box 1. The rust removal mechanism is introduced into the rust removal box 1 by the longitudinal sliding mechanism, thus completing the installation. After use or when maintaining the rust removal mechanism, the rust removal mechanism can be lifted by the sliding mechanism to remove it from the rust removal box 1. The operation is convenient. The stainless steel wire extends into the side opening 101 of the rust removal box 1 and is supported by the support groove 102. It can be inserted into the middle position between the main rust removal roller 201 and the auxiliary rust removal roller 202 to perform the rust removal operation.

[0028] The present invention has been described in detail above with reference to the accompanying drawings. In the above embodiments, the descriptions of each embodiment have different focuses; for parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments. Those skilled in the art should also understand that the actions and modules involved in the specification are not necessarily essential to the present invention. Furthermore, it is understood that the steps in the method of the present invention embodiments can be adjusted, combined, and deleted according to actual needs, and the structure in the device of the present invention embodiments can be combined, divided, and deleted according to actual needs.

[0029] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A detachable online rust removal device for stainless steel wire, comprising a rust removal box (1), characterized in that, The rust removal box (1) is equipped with a main rust removal roller (201) and a secondary rust removal roller (202). There are two sets of secondary rust removal rollers (202), which are located on both sides of the main rust removal roller (201). One end of the main rust removal roller (201) is connected to a driven shaft (303), and an active lever plate (305) is connected to the outside of the driven shaft (303). One end of each set of secondary rust removal rollers (202) is connected to a linkage shaft (304), and a driven lever plate (306) is connected to the outside of the linkage shaft (304). The driven lever plate (306) is positioned to match the active lever plate (305).

2. The detachable stainless steel wire online rust removal device according to claim 1, characterized in that, The main rust removal roller (201) and the auxiliary rust removal roller (202) are each equipped with a mounting plate (2), and the mounting plate (2) is connected to a slider (203) on both sides. The inner surface of the rust removal box (1) is provided with a sliding groove (104), and the slider (203) slides in cooperation with the sliding groove (104). One end of the driven shaft (303) and the linkage shaft (304) are rotatably connected to the mounting plate (2).

3. The detachable stainless steel wire online rust removal device according to claim 2, characterized in that, A drive motor (3) is installed on the outside of the mounting plate (2). The output end of the drive motor (3) is connected to a drive shaft (302). The drive shaft (302) passes through the mounting plate (2), and one end of the drive shaft (302) is connected to the main rust removal roller (201).

4. The detachable stainless steel wire online rust removal device according to claim 1, characterized in that, The rust removal box (1) has openings (101) on both sides, and several grooves (102) are provided inside the openings (101). The grooves (102) are adapted to the positions of the main rust removal roller (201) and the auxiliary rust removal roller (202).

5. The detachable stainless steel wire online rust removal device according to claim 1, characterized in that, The main rust removal roller (201) has several brush strips (2011) connected to its outer periphery, and the auxiliary rust removal roller (202) has several wiping plates (2021) connected to its outer periphery. The brush strips (2011) and the wiping plates (2021) work together to remove rust from the stainless steel wire.

6. The detachable stainless steel wire online rust removal device according to claim 1, characterized in that, The bottom of the rust removal box (1) is equipped with a filter plate (103), and the position of the rust removal roller below the filter plate (103) is adapted to the position of the filter plate (103). The filter plate (103) is snapped to the rust removal box (1).

7. The detachable stainless steel wire online rust removal device according to claim 3, characterized in that, A connector (307) is connected to one side of the drive motor (3). One end of the connector (307) is connected to the mounting plate (2). A start switch (301) is installed on the other side of the drive motor (3). The start switch (301) is electrically connected to the drive motor (3).