Multifunctional kelp cutting and forming integrated machine

Abstract

The utility model discloses a kind of multifunctional kelp cutting forming integrated machine, it includes: workbench, the upper surface of the workbench is provided with push material assembly, first mounting bracket and second mounting bracket are fixedly installed on the workbench upper surface, cutting assembly is arranged on the first mounting bracket and second mounting bracket, pressure material assembly is arranged on the cutting assembly, the push material assembly includes drive column, the drive column is rotatably installed on the upper surface of workbench by support, one end of the drive column is fixedly installed with driven rod, spring bin is opened on the outer wall of the drive column, second spring is fixedly installed on the inner wall of the spring bin, one end of the second spring is fixedly installed with push block, rubber strip is fixedly installed on the outer wall of the push block, the inner wall between the push block and spring bin is slidably connected, through the above structure, the appearance of product and later processing are effectively improved, improve work efficiency, reduce manual labor intensity, and use effect is good.

Description

Technical Field

[0001] This utility model relates to the field of kelp cutting technology, and in particular to a multifunctional kelp cutting and forming integrated machine. Background Technology

[0002] Kelp, also known as kombu or kelp, belongs to the Laminariaceae family and the Laminaria genus. It is mainly distributed in northern Honshu, Japan, Korea, and the coastal areas of the Russian Far East. In China, kelp is found in Fujian, Shandong, and Liaoning provinces. It is rich in minerals, protein, and dietary fiber, and also has medicinal and health benefits.

[0003] In today's kelp food processing industry, workers need to manually cut kelp on a cutting board using a kitchen knife. This manual cutting method easily leads to uneven cuts, resulting in kelp cuts of varying widths and lengths. This can affect the appearance and processing of the final product. Furthermore, kelp food factories need to cut a large amount of kelp every day, requiring workers to maintain high-intensity cutting movements for extended periods. This not only increases the risk of hand joint strain, but also reduces production efficiency and increases the intensity of manual labor due to frequent knife changes and cutting board cleaning, resulting in unsatisfactory results. Utility Model Content

[0004] The purpose of this utility model is to provide a multifunctional kelp cutting and forming integrated machine. This addresses the current problem in the kelp food processing industry, where workers still need to manually cut kelp on a cutting board with a knife. Manual cutting easily leads to uneven cuts, resulting in inconsistent widths and lengths, which negatively impacts the appearance and processing of the final product. Furthermore, kelp food factories need to cut large quantities of kelp daily, requiring workers to maintain high-intensity cutting movements for extended periods. This not only increases the risk of hand joint strain but also reduces production efficiency and increases labor intensity due to frequent knife changes and cutting board cleaning, resulting in unsatisfactory performance.

[0005] To achieve the above objectives, a multifunctional kelp cutting and forming integrated machine is provided, comprising: a worktable, a pushing component provided on the upper surface of the worktable, a first mounting frame and a second mounting frame fixedly installed on the upper surface of the worktable, a cutting component provided on the first mounting frame and the second mounting frame, and a pressing component provided on the cutting component;

[0006] The pushing assembly includes a drive column, which is rotatably mounted on the upper surface of the worktable via a bracket. A driven rod is fixedly mounted on one end of the drive column. A spring chamber is formed on the outer wall of the drive column. A second spring is fixedly mounted on the inner wall of the spring chamber. A pushing block is fixedly mounted on one end of the second spring. A rubber strip is fixedly mounted on the outer wall of the pushing block. The pushing block is slidably connected to the inner wall of the spring chamber.

[0007] According to the multifunctional kelp cutting and forming integrated machine, the cutting component includes a cutting blade and a turntable. A concave block is fixedly installed on the top of one end of the cutting blade, and a long rod is fixedly installed on the top of the concave block. A fixing frame is slidably installed on the outer wall of the long rod. The fixing frame is fixedly installed on one side of a first mounting frame. A first spring is fitted on the outer wall of the long rod. The bottom end of the first spring is fixedly installed on the top of the concave block, and the top end of the first spring is fixedly installed on the outer wall of the fixing frame. A connecting plate is fixedly installed on the top of the other end of the cutting blade.

[0008] According to the multifunctional kelp cutting and forming integrated machine, the upper surface of the connecting plate is provided with a groove, a drive plate is rotatably installed on the inner wall of the groove, a connecting rod is fixedly installed on one side of the drive plate, the turntable is rotatably installed on the outer wall of the second mounting frame, the other end of the connecting rod is fixedly installed on the front of the turntable, and a drive rod is fixedly installed on the back of the turntable.

[0009] According to the multifunctional kelp cutting and forming integrated machine, a second bevel gear is fixedly installed on the outer wall of the drive rod, a motor compartment is opened inside the second mounting frame, a motor is fixedly installed on the inner wall of the motor compartment, and a first bevel gear is fixedly installed on the output shaft of the motor, and the first bevel gear and the second bevel gear are meshed together.

[0010] According to the multifunctional kelp cutting and forming integrated machine, a sprocket is fixedly installed on the outer wall of the drive rod and the driven rod, and a chain is provided on the outer wall of the sprocket. Limiting plates are fixedly installed on the side walls of the first mounting frame and the second mounting frame, and the cutting blade is slidably installed between the intervals of the two limiting plates.

[0011] According to the multifunctional kelp cutting and forming integrated machine, the pressing assembly includes a side plate, one side of which is fixedly installed on the side wall of the cutting blade, and a hollow plate is fixedly installed at the bottom of the side plate.

[0012] According to the multifunctional kelp cutting and forming integrated machine, a vertical plate is slidably installed on the inner wall of the hollow plate, and a pressure plate is fixedly installed at the bottom of the vertical plate.

[0013] According to the multifunctional kelp cutting and forming integrated machine, a third spring is fixedly installed on the top of the vertical plate, and the top end of the third spring is fixedly installed on the inner top of the hollow plate.

[0014] The above-mentioned solution has the following beneficial effects:

[0015] In this invention, a pushing component and a cutting component are provided. This design effectively links the pushing component and the cutting component, cutting the kelp while pushing it. This avoids the uneven width and length of the kelp cut by manual cutting, thus preventing it from affecting the appearance and processing of the later products. It also eliminates the need for manual cutting by workers, improving production efficiency, reducing labor intensity, and preventing the risk of hand joint injuries to workers. The effect is good.

[0016] In this invention, a pressing component is provided. This design effectively presses the kelp while the cutting blade is cutting it, ensuring that the kelp remains flat and taut during the cutting process. This avoids cutting deviation caused by slippage, improves the uniformity and precision of kelp cutting, reduces the need for manual material handling, further reduces labor intensity, and improves the efficiency of automated production. The results are excellent.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a perspective view of a multifunctional kelp cutting and forming integrated machine according to the present invention;

[0020] Figure 2 This is a perspective view of the cutting component in a multifunctional kelp cutting and forming integrated machine of this utility model;

[0021] Figure 3 This is a perspective view of the material pushing component in a multifunctional kelp cutting and forming integrated machine of this utility model;

[0022] Figure 4 This is an exploded view of the cutting component in a multifunctional kelp cutting and forming integrated machine of this utility model;

[0023] Figure 5 This is a plan view of the combination of the drive column and the pusher block in a multifunctional kelp cutting and forming integrated machine of this utility model;

[0024] Figure 6 This is a cross-sectional view of the hollow plate in the multifunctional kelp cutting and forming integrated machine of this utility model.

[0025] Legend:

[0026] 1. Workbench; 2. First mounting bracket; 3. Second mounting bracket; 4. Cutting assembly; 41. Limiting plate; 42. Cutting blade; 43. Concave block; 44. First spring; 45. Long rod; 46. Fixing frame; 47. Turntable; 48. Drive rod; 49. Motor; 410. First bevel gear; 411. Second bevel gear; 412. Connecting plate; 413. Drive plate; 414. Connecting rod; 5. Pushing assembly; 51. Sprocket; 52. Chain belt; 53. Drive column; 54. Driven rod; 55. Pushing block; 56. Rubber strip; 57. Spring chamber; 58. Second spring; 6. Pressing assembly; 61. Side plate; 62. Hollow plate; 63. Third spring; 64. Vertical plate; 65. Pressing plate. Detailed Implementation

[0027] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0028] Reference Figure 1-6 This utility model embodiment provides a multi-functional kelp cutting and forming integrated machine, which includes: a workbench 1, a pushing component 5 provided on the upper surface of the workbench 1, a first mounting frame 2 and a second mounting frame 3 fixedly installed on the upper surface of the workbench 1, a cutting component 4 provided on the first mounting frame 2 and the second mounting frame 3, and a pressing component 6 provided on the cutting component 4.

[0029] In the multifunctional kelp cutting and forming integrated machine described in this utility model, the worktable 1 serves as the basic support structure of the entire machine, providing an installation platform for components such as the pushing assembly 5, the first mounting frame 2, and the second mounting frame 3. It supports various operations during the kelp processing. The pushing assembly 5 rotates via the drive column 53, causing the pushing block 55 to extend and retract with the assistance of a spring. Utilizing the friction between the rubber strip 56 and the kelp, the kelp is stably pushed to the cutting station, ensuring that the kelp can continuously and orderly enter the cutting process. The first mounting frame 2 and the second mounting frame 3 are used to fix and install the cutting assembly. 4. Provide stable installation support for the cutting assembly 4 to ensure the smoothness of the cutting process. Driven by the motor 49, the cutting assembly 4 uses the transmission of components such as bevel gear, turntable 47, and connecting rod 414 to make the cutting blade 42 move up and down to complete the cutting of kelp. At the same time, it is linked with the feeding assembly to ensure that the cutting rhythm and feeding speed are matched. The pressing assembly 6 is attached to the cutting blade 42 and moves down with it during cutting. The elastic buffer of the third spring 63 makes the pressing plate 65 stick to and press the kelp to prevent the kelp from shifting during cutting and ensure cutting accuracy and quality.

[0030] The pusher assembly 5 includes a drive column 53, which is rotatably mounted on the upper surface of the workbench 1 via a bracket. A driven rod 54 is fixedly mounted on one end of the drive column 53. A spring chamber 57 is provided on the outer wall of the drive column 53. A second spring 58 is fixedly mounted on the inner wall of the spring chamber 57. A pusher block 55 is fixedly mounted on one end of the second spring 58. A rubber strip 56 is fixedly mounted on the outer wall of the pusher block 55. The pusher block 55 is slidably connected to the inner wall of the spring chamber 57.

[0031] In the multifunctional kelp cutting and forming integrated machine described in this utility model, the pushing component 5 is mainly responsible for pushing the kelp to the cutting component 4 for processing. Its working principle is based on the ingenious combination of mechanical transmission and elastic buffer. When the equipment is running, the drive column 53 rotates on the upper surface of the worktable 1 through the bracket. When the drive column 53 rotates, the driven rod 54 fixedly installed at one end of it rotates accordingly. The driven rod 54 can cooperate with other transmission components to transmit power to other components that need to move or serve as a motion indicator component. The core action of pushing the material is completed by the pushing block 55 on the drive column 53. Since the pushing block 55 is slidably connected to the inner wall of the spring chamber 57, and the second spring 58 in the spring chamber 57... One end is fixed to the inner wall of the chamber, and the other end is connected to the pusher block 55. When the drive column 53 rotates, the pusher block 55 moves along the inner wall of the spring chamber 57 under the action of the second spring 58. The rubber strip 56 fixed on the outer wall of the pusher block 55 first contacts the kelp. The rubber strip 56 has good friction and flexibility. On the one hand, it increases the friction with the surface of the kelp to ensure that the kelp can be moved stably. On the other hand, it will not damage the kelp during the pushing process. As the drive column 53 continues to rotate, the pusher block 55 continuously pushes the kelp towards the cutting component 4 with the assistance of the second spring 58. When the pusher block 55 rotates to a certain position, the cycle continues, and the pusher component 5 realizes the continuous and stable pushing of the kelp to the cutting position.

[0032] The cutting assembly 4 includes a cutting blade 42 and a turntable 47. A concave block 43 is fixedly mounted on the top of one end of the cutting blade 42. A long rod 45 is fixedly mounted on the top of the concave block 43. A fixing bracket 46 is slidably mounted on the outer wall of the long rod 45. The fixing bracket 46 is fixedly mounted on one side of the first mounting bracket 2. A first spring 44 is fitted on the outer wall of the long rod 45. The bottom end of the first spring 44 is fixedly mounted on the top of the concave block 43, and the top end of the first spring 44 is fixedly mounted on the outer wall of the fixing bracket 46. A connecting plate 412 is fixedly mounted on the top of the other end of the cutting blade 42. A groove is formed on the upper surface of the connecting plate 412. A drive plate 413 is rotatably mounted on the inner wall of the groove. A connecting rod 414 is fixedly mounted on one side of the drive plate 413. The turntable 47 is rotatably mounted on... On the outer wall of the second mounting bracket 3, the other end of the connecting rod 414 is fixedly installed on the front of the turntable 47. The back of the turntable 47 is fixedly installed with a drive rod 48. The outer wall of the drive rod 48 is fixedly installed with a second bevel gear 411. The interior of the second mounting bracket 3 has a motor compartment. The inner wall of the motor compartment is fixedly installed with a motor 49. The output shaft of the motor 49 is fixedly installed with a first bevel gear 410. The first bevel gear 410 and the second bevel gear 411 are meshed together. The outer walls of the drive rod 48 and the driven rod 54 are fixedly installed with a sprocket 51. The outer wall of the sprocket 51 is provided with a chain belt 52. The side walls of the first mounting bracket 2 and the second mounting bracket 3 are fixedly installed with limit plates 41. The cutting blade 42 is slidably installed between the gaps of the two limit plates 41.

[0033] In the multifunctional kelp cutting and forming integrated machine described in this utility model, the cutting component 4 works by using mechanical transmission and elastic structure to achieve precise cutting of kelp. After the equipment is started, the motor 49 located in the motor compartment of the second mounting frame 3 begins to work. The output shaft of the motor 49 drives the first bevel gear 410 to rotate. Since the first bevel gear 410 is meshed with the second bevel gear 411, the second bevel gear 411 rotates accordingly, thereby driving the drive rod 48 fixed to it. The second bevel gear 411 on the outer wall and the drive rod 48 rotate together. When the drive rod 48 rotates, the turntable 47 fixed on its front side also rotates synchronously. During the rotation of the turntable 47, the connecting rod 414 fixed on its front side will perform circular motion. The other end of the connecting rod 414 is connected to the drive plate 413. The drive plate 413 converts the circular motion of the connecting rod 414 into the up-and-down reciprocating motion of the cutting blade 42 by rotating the shaft mounted on the inner wall of the groove of the connecting plate 412. When the connecting rod 414 moves upward, it pulls the drive plate 413, causing... Guided by the limiting plate 41, the cutting blade 42 slides upward against the elastic force of the first spring 44. When the connecting rod 414 moves downward, the cutting blade 42 slides downward under its own weight and the elastic force of the first spring 44, cutting the kelp. The first spring 44 is installed on the long rod 45, with its bottom end fixed to the top of the concave block 43 and its top end fixed to the outer wall of the fixing frame 46. It plays a role in buffering and resetting during the cutting process. In addition, the drive rod 48 and the sprocket 51 and chain belt 52 installed on the outer wall of the driven rod 54 form a chain transmission. The moving structure ensures that the movement of the pushing component 5 and the cutting component 4 are synchronized. When the drive rod 48 rotates, it drives the driven rod 54 to rotate through the chain drive, thereby matching the speed at which the pushing component 5 pushes the kelp with the cutting frequency of the cutting component 4. This ensures that the kelp can be cut into the required shape evenly and continuously. Two limiting plates 41 are fixed on the side walls of the first mounting frame 2 and the second mounting frame 3 to limit the movement trajectory of the cutting blade 42, ensuring the stability and cutting accuracy of the cutting blade 42 as it slides up and down, and ensuring the quality of the kelp cutting.

[0034] The pressing assembly 6 includes a side plate 61. One side of the side plate 61 is fixedly installed on the side wall of the cutting blade 42. A hollow plate 62 is fixedly installed at the bottom of the side plate 61. A vertical plate 64 is slidably installed on the inner wall of the hollow plate 62. A pressing plate 65 is fixedly installed at the bottom of the vertical plate 64. A third spring 63 is fixedly installed at the top of the vertical plate 64. The top of the third spring 63 is fixedly installed at the inner top of the hollow plate 62.

[0035] In the multifunctional kelp cutting and forming integrated machine described in this utility model, the function of the pressing component 6 is to firmly press the kelp during cutting, ensuring a stable and precise cutting process. Its working principle is based on mechanical linkage and elastic buffering. The pressing component 6 is tightly connected to the cutting component 4, and the side plate 61 is fixedly installed on the side wall of the cutting blade 42, allowing the pressing component 6 to move synchronously with the cutting blade 42. When the cutting blade 42 reciprocates up and down under the action of components such as the connecting rod 414 and the drive plate 413, the side plate 61 drives the entire pressing component 6 to move together. During the downward movement, the vertical plate 64, which is slidably installed on the inner wall of the hollow plate 62, will first contact the kelp. As the cutting blade 42 continues to descend, the pressing plate 65 begins to apply pressure to the kelp. At this point, the third spring 63 installed at the top of the vertical plate 64 plays a crucial role. Its top end is fixed inside the hollow plate 62. When the pressure plate 65 is subjected to the upward reaction force of the kelp, the third spring 63 is compressed, and the pressure is buffered through elastic deformation to avoid excessive pressure that could damage the kelp. At the same time, it ensures that the pressure plate 65 can fit tightly against the kelp surface, firmly pressing the kelp onto the worktable 1. When the cutting blade 42 completes the cutting action and moves upward, the third spring 63 begins to release its elastic potential energy, pushing the vertical plate 64 and the pressure plate 65 to reset upward. Due to the reset action of the third spring 63, the pressure plate 65 can quickly leave the kelp surface without affecting the pushing component 5 to continue pushing the next section of kelp into the cutting station, so that the entire kelp cutting and forming process can be carried out continuously and efficiently.

[0036] Working principle: The motor 49 is started, and its output shaft drives the first bevel gear 410 to rotate. The first bevel gear 410 meshes with the second bevel gear 411, causing the second bevel gear 411 to rotate. The second bevel gear 411 drives the turntable 47 to rotate via the drive rod 48. The turntable 47 drives the drive plate 413 to rotate in a circular motion via the connecting rod 414. The drive plate 413 synchronously drives the connecting plate 412 to move, which in turn drives the cutting blade 42 to move up and down between the two limiting plates 41, completing the cutting of the kelp. As the cutting blade 42 moves upward, it drives the long rod 45 upward via the concave block 43. The concave block 43 also compresses the first spring 44, causing it to compress. Simultaneously, the drive rod 48 drives the driven rod 54 to rotate via the sprocket 51 and chain belt 52. As the driven rod 54 rotates... The drive column 53 rotates, and the pusher block 55 rotates synchronously. The rubber strip on the pusher block 55 comes into contact with the kelp, and the pusher block 55 is squeezed, which in turn squeezes the second spring 58. The elastic force generated by the second spring 58 squeezes the kelp through the pusher block 55. As the pusher block 55 rotates, it pushes the kelp to move. The cutting blade 42 moves downward, which in turn moves the side plate 61 downward. The side plate 61 moves the hollow plate 62 downward, which in turn moves the vertical plate 64 downward. The vertical plate 64 then moves the pressure plate 65 downward, so that the pressure plate 65 comes into contact with the kelp and squeezes it. After being squeezed, the pressure plate 65 squeezes the third spring 63 through the vertical plate 64, causing it to be in a compressed state. The elastic force generated by the third spring 63 presses the kelp through the pressure plate 65 and the vertical plate 64.

[0037] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A multi-functional kelp cutting and forming integrated machine, comprising: The workbench (1) is characterized in that a pushing component (5) is provided on the upper surface of the workbench (1), a first mounting frame (2) and a second mounting frame (3) are fixedly installed on the upper surface of the workbench (1), a cutting component (4) is provided on the first mounting frame (2) and the second mounting frame (3), and a pressing component (6) is provided on the cutting component (4). The pushing assembly (5) includes a drive column (53), which is rotatably mounted on the upper surface of the workbench (1) via a bracket. A driven rod (54) is fixedly mounted on one end of the drive column (53). A spring chamber (57) is provided on the outer wall of the drive column (53). A second spring (58) is fixedly mounted on the inner wall of the spring chamber (57). A pushing block (55) is fixedly mounted on one end of the second spring (58). A rubber strip (56) is fixedly mounted on the outer wall of the pushing block (55). The pushing block (55) is slidably connected to the inner wall of the spring chamber (57).

2. The multifunctional kelp cutting and forming integrated machine according to claim 1, characterized in that, The cutting assembly (4) includes a cutting blade (42) and a turntable (47). A concave block (43) is fixedly installed on the top of one end of the cutting blade (42). A long rod (45) is fixedly installed on the top of the concave block (43). A fixing frame (46) is slidably installed on the outer wall of the long rod (45). The fixing frame (46) is fixedly installed on one side of the first mounting frame (2). A first spring (44) is fitted on the outer wall of the long rod (45). The bottom end of the first spring (44) is fixedly installed on the top of the concave block (43). The top end of the first spring (44) is fixedly installed on the outer wall of the fixing frame (46). A connecting plate (412) is fixedly installed on the top of the other end of the cutting blade (42).

3. The multifunctional kelp cutting and forming integrated machine according to claim 2, characterized in that, The upper surface of the connecting plate (412) is provided with a groove, and a drive plate (413) is rotatably installed on the inner wall of the groove. A connecting rod (414) is fixedly installed on one side of the drive plate (413). The turntable (47) is rotatably installed on the outer wall of the second mounting bracket (3). The other end of the connecting rod (414) is fixedly installed on the front of the turntable (47). A drive rod (48) is fixedly installed on the back of the turntable (47).

4. The multifunctional kelp cutting and forming integrated machine according to claim 3, characterized in that, A second bevel gear (411) is fixedly installed on the outer wall of the drive rod (48). A motor compartment is opened inside the second mounting bracket (3). A motor (49) is fixedly installed on the inner wall of the motor compartment. A first bevel gear (410) is fixedly installed on the output shaft of the motor (49). The first bevel gear (410) and the second bevel gear (411) are meshed together.

5. The multifunctional kelp cutting and forming integrated machine according to claim 4, characterized in that, A sprocket (51) is fixedly installed on the outer wall of the drive rod (48) and the driven rod (54). A chain belt (52) is provided on the outer wall of the sprocket (51). Limiting plates (41) are fixedly installed on the side walls of the first mounting bracket (2) and the second mounting bracket (3). The cutting blade (42) is slidably installed between the two limiting plates (41).

6. The multifunctional kelp cutting and forming integrated machine according to claim 1, characterized in that, The pressing assembly (6) includes a side plate (61), one side of which is fixedly installed on the side wall of the cutting blade (42), and a hollow plate (62) is fixedly installed at the bottom of the side plate (61).

7. A multifunctional kelp cutting and forming integrated machine according to claim 6, characterized in that, A vertical plate (64) is slidably installed on the inner wall of the hollow plate (62), and a pressure plate (65) is fixedly installed at the bottom of the vertical plate (64).

8. A multifunctional kelp cutting and forming integrated machine according to claim 7, characterized in that, A third spring (63) is fixedly installed on the top of the vertical plate (64), and the top end of the third spring (63) is fixedly installed on the inner top of the hollow plate (62).

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