An automatic ceramic glaze finishing device

Abstract

The utility model discloses a kind of automatic finishing device of ceramic glaze, comprising: main body, the lower portion of the main body is equipped with bottom plate, the upper portion of the bottom plate is equipped with finishing assembly, and the finishing assembly includes: stand, the upper portion of the stand is rotatably connected in bottom plate, and the top of the stand is fixedly connected with supporting plate. In the utility model, through the cooperation of main body, bottom plate and finishing assembly, operating control panel makes motor, linear reciprocating guide rail inside shell, electric push rod and sensor run, in this process, main body will be centered on supporting plate and rotate, while sponge block moves up and down, by the continuous expansion and contraction of electric push rod, the up-and-down intermittent motion of sponge block can be realized by adhering to the glaze camber of main body, cooperate with the rotation of main body, and ceramic glaze can be evenly finished more automatically, so that the physical consumption and energy input of operator can be greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of ceramic glaze repair technology, and in particular to an automatic ceramic glaze repair device. Background Technology

[0002] Ceramic glaze finishing refers to the process of repairing, adjusting, or beautifying the glaze layer on the surface of ceramic products. The aim is to restore the integrity, gloss, or artistic effect of the glaze, while also repairing glaze defects caused during production, transportation, or use. Using a sponge to repeatedly wipe the ceramic glaze surface is a common operation in ceramic cleaning, polishing, or surface finishing. Its effectiveness requires a comprehensive analysis considering the characteristics of the sponge material, the properties of the glaze, and the purpose of the operation.

[0003] Currently, there is a lack of devices on the market that can automatically clean and polish ceramic glazes. At present, operators basically use sponges to clean and polish ceramic glazes by hand. In this process, operators consume a lot of physical strength and energy, and it is difficult to ensure the uniformity of glaze cleaning and polishing. Therefore, it is necessary to provide an automatic ceramic glaze repair device to solve the above technical problems. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the existing technology, this utility model provides an automatic ceramic glaze repair device that can automatically and evenly repair the ceramic glaze surface, which can greatly reduce the physical strength and energy of the operator.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An automatic ceramic glaze trimming device includes: a main body, a base plate below the main body, and a trimming assembly above the base plate. The trimming assembly includes: a column rotatably connected to the top of the base plate, a support plate fixedly connected to the top of the column, the top of the support plate being in contact with the main body, a cavity plate connected to the top of the main body, a vertical cylinder connected to the top of the cavity plate, a horizontal plate rotatably connected to the outer wall of the vertical cylinder, a motor fixedly connected to the top of the horizontal plate, the output shaft of the motor being fixedly connected to the vertical cylinder, a housing fixedly connected to the bottom end of the horizontal plate, the bottom end of the housing being fixedly connected to the base plate, and a linear reciprocating guide rail installed inside the housing. A control panel is fixedly connected to the front side of the housing, and a terminal block is fixedly connected to the bottom front side of the housing. An electric push rod is provided on one side of the housing. The housing of the electric push rod is fixedly connected to the slider in the linear reciprocating guide rail inside the housing. A first vertical plate is fixedly connected to the output end of the electric push rod. A crossbar is fixedly connected to each of the four corners of one side of the first vertical plate. A second vertical plate is fixedly connected to one end of the crossbar. A sensor is provided between the first vertical plate and the second vertical plate. A probe is provided on one side of the sensor. A mounting plate is fitted on the outside of the probe. The mounting plate is connected to the second vertical plate by screws. A sponge block is fixedly attached to one side surface of the mounting plate. The sponge block is in contact with the main body.

[0007] Preferably, a protective sleeve is fixedly connected to the inner wall of the sponge block, and the protective sleeve is fixedly connected to the plate.

[0008] Preferably, the cavity plate is connected to the main body via a positioning assembly, the positioning assembly including: a double-ended lead screw, the double-ended lead screw being laterally located inside the cavity plate, the double-ended lead screw being rotatably connected to the cavity plate via ball bearings, knobs fixedly connected to both ends of the double-ended lead screw, threaded cylinders threadedly connected to both sides of the outer wall of the double-ended lead screw, a slider fixedly connected to the bottom end of the outer wall of the threaded cylinder, the slider penetrating the cavity plate through a transverse groove, a vertical rod fixedly connected to the bottom end of the slider, a stop block fixedly connected to the bottom end of the vertical rod, and an anti-slip block fixedly connected to one side surface of the stop block, the anti-slip block being tightly abutted against the main body.

[0009] Preferably, the vertical cylinder is connected to the cavity plate via a connecting assembly, the connecting assembly including: a square rod, the square rod being vertically located inside the vertical cylinder, the bottom end of the square rod being fixedly connected to the cavity plate, and a bolt being threadedly connected to the bottom end of the outer wall of the vertical cylinder, the bolt penetrating a portion of the vertical cylinder and abutting against the square rod.

[0010] Preferably, the front side of the outer wall of the square rod is provided with an anti-slip strip.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] (1) In this utility model, by cooperating the main body, the base plate and the trimming components, the main body to be trimmed is first placed on the upper surface of the tray, so that the cavity plate is connected to the top of the main body. The device is powered on by the terminal block. The control panel is operated to make the motor, the linear reciprocating guide rail inside the housing, the electric push rod and the sensor run. During this process, the main body will rotate around the tray, and the sponge block will move up and down. By continuously extending and retracting the electric push rod, the sponge block can be made to move up and down intermittently in accordance with the curvature of the glaze of the main body. With the rotation of the main body, the ceramic glaze can be trimmed evenly and automatically, thereby greatly reducing the physical exertion and energy input of the operator.

[0013] (2) In this utility model, through the cooperation of the main body, the base plate, the trimming component and the positioning component, the operator applies force to the knob to make the double-headed screw rotate. The double-headed screw will drive the threaded cylinder, so that the two blocks move synchronously towards each other. The anti-sliding block on the surface of the block will abut against the top of the inner wall of the main body. This can greatly improve the stability of the main body. In addition, it can also align the main body with the output shaft of the motor, ensuring the stability of the subsequent rotation of the main body, and thus facilitating the stable trimming of the glaze surface of the main body.

[0014] (3) In this utility model, through the cooperation of the main body, base plate, trimming component, positioning component and connecting component, the operator can rotate the bolt to control whether the bolt is pressed against the anti-slip strip, thereby adjusting the position of the square rod up and down, and thus adjusting the height of the cavity plate up and down to adapt to the use of main bodies of different heights. It has a wide range of applications and is easy to promote and apply. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 for Figure 1 A magnified view of a portion of the image;

[0018] Figure 4 for Figure 3 Larger image at point B in the middle.

[0019] The corresponding names of the attached figures are as follows: 1-Main body, 2-Base plate, 3-Column, 4-Support plate, 5-Cavity plate, 6-Upright cylinder, 7-Motor, 8-Horizontal plate, 9-Housing, 10-Control panel, 11-Terminal block, 12-Electric push rod, 13-First upright plate, 14-Horizontal bar, 15-Second upright plate, 16-Sensor, 17-Probe, 18-Sponge block, 19-Pattern, 20-Cylinder, 21-Double-ended lead screw, 22-Threaded cylinder, 23-Slider, 24-Horizontal groove, 25-Vertical rod, 26-Abutment block, 27-Anti-slip block, 28-Knob, 29-Square rod, 30-Bolt, 31-Anti-slip strip. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0021] Example 1: As Figures 1-4As shown, this utility model provides an automatic ceramic glaze trimming device, comprising: a main body 1, which is a ceramic jar to be automatically trimmed; a base plate 2 below the main body 1; and a trimming assembly above the base plate 2. The trimming assembly includes: a column 3, which is rotatably connected to the base plate 2 via ball bearings; a support plate 4 fixedly connected to the top of the column 3, with the top of the support plate 4 fitting against the main body 1; a cavity plate 5 connected to the top of the main body 1; a vertical cylinder 6 connected to the top of the cavity plate 5; a horizontal plate 8 rotatably connected to the outer wall of the vertical cylinder 6 via ball bearings; a motor 7 fixedly connected to the top of the horizontal plate 8; the housing of the motor 7 fixedly connected to the horizontal plate 8; and the output shaft of the motor 7 fixedly connected to the vertical cylinder 6. Connected to the bottom of the horizontal plate 8, a housing 9 is fixedly connected to the bottom of the base plate 2. A linear reciprocating guide rail is installed inside the housing 9, which also houses a control module for controlling the extension and retraction distance of the electric push rod 12. It is worth noting that a linear reciprocating guide rail is a mature existing mechanical component used to achieve linear reciprocating motion. It is a core component in mechanical equipment that guides moving parts to reciprocate along a specific linear trajectory. It is widely used in many fields such as industrial automation, CNC machine tools, precision measuring instruments, packaging machinery, and 3D printing equipment. A linear reciprocating guide rail mainly consists of a guide rail, a slider, rolling elements (such as balls, rollers, etc.), and a retainer. When an external force is applied to the slider or a working part connected to the slider, the slider... The internal rolling elements roll between the guide rail and the slider, converting sliding friction into rolling friction, thereby reducing frictional resistance and allowing the slider to easily reciprocate along the linear direction of the guide rail. Simultaneously, the high-precision fit between the guide rail and the slider ensures the linearity of the motion and the repeatability of the positioning accuracy. Therefore, during the operation of the linear reciprocating guide rail, the electric push rod 12 can perform a fixed amount of up-and-down reciprocating motion. A control panel 10 is fixedly connected to the front side of the housing 9, and a terminal block 11 is fixedly connected to the bottom front side of the housing 9. The terminal block 11 is used to connect connecting wires to an external power supply device, providing power to all electrical components in this device. All electrical components in this device can be set and controlled to start and stop via the control panel 10. An electric push rod is located on one side of the housing 9. 12. The housing of the electric actuator 12 is fixedly connected to the slider in the linear reciprocating guide rail inside the housing 9. The output end of the electric actuator 12 is fixedly connected to a first vertical plate 13. A crossbar 14 is fixedly connected to each of the four corners of one side of the first vertical plate 13. One end of the crossbar 14 is fixedly connected to a second vertical plate 15. A sensor 16 is provided between the first vertical plate 13 and the second vertical plate 15. The sensor 16 is a laser distance sensor. A probe 17 is provided on one side of the sensor 16. The distance between the probe 17 and the main body 1 can be fed back to the module assembly installed inside the housing 9. This distance is set to a constant value and can be achieved by extending or retracting the output shaft of the electric actuator 12. Controlling the extension or retraction of the output shaft of the electric actuator 12 through the distance signal transmitted by the laser sensor is a mature technology, so it will not be elaborated further.A mounting plate 19 is fitted onto the outer side of the probe 17. The mounting plate 19 is connected to the second upright plate 15 by screws. The mounting plate 19 and the sponge block 18 can be disassembled and replaced by rotating the screws. A sponge block 18 is fixed to one side of the mounting plate 19 and is attached to the main body 1. The sponge block 18 has a cylindrical structure. The reciprocating wiping of the ceramic glaze surface with the sponge block is a common operation in ceramic cleaning, polishing, or surface finishing. Its function needs to be comprehensively analyzed in conjunction with the characteristics of the sponge material, the properties of the glaze, and the purpose of the operation. This application does not limit the specific material of the sponge block; it can be selected according to the glaze surface of the main body 1. If necessary, a special polishing agent can also be applied to the end of the sponge block 18 that faces the glaze surface of the main body 1.

[0022] Example 2: A protective sleeve 20 is fixedly connected to the inner wall of the sponge block 18. The protective sleeve 20 is fixedly connected to the plate 19. The protective sleeve 20 can support the inner wall of the sponge block 18, so that the probe 17 can monitor the distance between it and the outer wall of the main body 1.

[0023] Example 3: The cavity plate 5 is connected to the main body 1 through a positioning assembly. The positioning assembly includes a double-ended lead screw 21, which is laterally located inside the cavity plate 5. The double-ended lead screw 21 is rotatably connected to the cavity plate 5 through ball bearings. Both ends of the double-ended lead screw 21 are fixedly connected to knobs 28. Threaded cylinders 22 are threadedly connected to both sides of the outer wall of the double-ended lead screw 21. A slider 23 is fixedly connected to the bottom end of the outer wall of the threaded cylinder 22. The slider 23 passes through the cavity plate 5 through a transverse groove 24 and can slide laterally inside the transverse groove 24. A vertical rod 25 is fixedly connected to the bottom end of the slider 23. A stop block 26 is fixedly connected to the bottom end of the vertical rod 25. An anti-slip block 27 is fixedly connected to one side surface of the stop block 26. The anti-slip block 27 is pressed against the main body 1. The anti-slip block 27 is made of rubber and has a certain degree of flexibility. It can prevent the main body 1 from being damaged during the pressing of the stop block 26 against the main body 1 and can also increase the stability between the stop block 26 and the main body 1.

[0024] Example 4: The vertical cylinder 6 is connected to the cavity plate 5 through a connecting assembly. The connecting assembly includes a square rod 29, which is vertically located inside the vertical cylinder 6. The outer wall of the square rod 29 is in clearance fit with the inner wall of the vertical cylinder 6. Clearance fit means a fit with a gap (including a minimum gap of zero). The bottom end of the square rod 29 is fixedly connected to the cavity plate 5. The bottom end of the outer wall of the vertical cylinder 6 is threaded with a bolt 30, which penetrates a part of the vertical cylinder 6 and abuts against the square rod 29.

[0025] Example 5: The front side of the outer wall of the square rod 29 is provided with an anti-slip strip 31. The anti-slip strip 31 has regular convex and concave stripes, which can increase the frictional resistance at the point where the bolt 30 and the square rod 29 are pressed together.

[0026] In use, first place the body 1 to be repaired on the upper surface of the support plate 4, turn the bolt 30 counterclockwise, and pull the square rod 29 downward so that the pair of abutments 26 under the cavity plate 5 are inserted into the interior of the body 1. Then turn the bolt 30 clockwise to make it abut against the anti-slip strip 31. Next, apply force to the knob 28 to rotate the double-ended screw 21. The double-ended screw 21 will drive the threaded cylinder 22, causing the two abutments 26 to move synchronously towards each other. The anti-slip slider 27 on the surface of the abutment 26 will abut against the top of the inner wall of the body 1. This can greatly improve the stability of the body 1. In addition, it can also make the body 1 and the motor 7... The output shaft is aligned to ensure the stability of the subsequent rotation of the main body 1. Then, the device is powered on through the terminal block 11. The control panel 10 is operated to make the motor 7, the linear reciprocating guide rail inside the housing 9, the electric push rod 12 and the sensor 16 run. During this process, the main body 1 will rotate around the support plate 4. At the same time, the sponge block 18 moves up and down. Through the continuous extension and retraction of the electric push rod 12, the sponge block 18 can be made to move up and down intermittently in accordance with the curvature of the glaze surface of the main body 1. In conjunction with the rotation of the main body 1, the ceramic glaze surface can be evenly trimmed relatively automatically, thereby greatly reducing the physical exertion and energy input of the operator.

[0027] The above embodiments are merely one of the preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any modifications or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but solve the same technical problem as this utility model, should be included within the scope of protection of this utility model.

Claims

1. An automatic ceramic glaze trimming device, characterized in that, include: The main body (1) has a base plate (2) below it and a trimming assembly above it. The trimming assembly includes a column (3) rotatably connected to the base plate (2). A support plate (4) is fixed to the top of the column (3). The top of the support plate (4) is in contact with the main body (1). A cavity plate (5) is connected to the top of the main body (1). A vertical cylinder (6) is connected to the top of the cavity plate (5). A horizontal plate (8) is rotatably connected to the outer wall of the vertical cylinder (6). A motor (7) is fixed to the top of the horizontal plate (8). The output shaft of the motor (7) is fixedly connected to the vertical cylinder (6). A housing (9) is fixed to the bottom of the horizontal plate (8). The bottom of the housing (9) is fixedly connected to the base plate (2). A linear reciprocating guide rail is installed inside the housing (9). A control panel (10) is fixed to the front of the housing (9). The front bottom of the housing (9) is fixedly connected to a terminal block (11). An electric push rod (12) is provided on one side of the housing (9). The housing of the electric push rod (12) is fixedly connected to the slider in the linear reciprocating guide rail inside the housing (9). The output end of the electric push rod (12) is fixedly connected to a first vertical plate (13). A crossbar (14) is fixedly connected to each of the four corners of one side of the first vertical plate (13). A second vertical plate (15) is fixedly connected to one end of the crossbar (14). A sensor (16) is provided between the first vertical plate (13) and the second vertical plate (15). A probe (17) is provided on one side of the sensor (16). A patch (19) is fitted on the outside of the probe (17). The patch (19) is connected to the second vertical plate (15) by screws. A sponge block (18) is fixedly connected to one side surface of the patch (19). The sponge block (18) is attached to the main body (1).

2. The automatic ceramic glaze trimming device according to claim 1, characterized in that, The inner wall of the sponge block (18) is fixedly connected to a protective sleeve (20), and the protective sleeve (20) is fixedly connected to the plate (19).

3. The automatic ceramic glaze trimming device according to claim 1, characterized in that, The cavity plate (5) is connected to the main body (1) through a positioning assembly. The positioning assembly includes a double-ended lead screw (21), which is located laterally inside the cavity plate (5). The double-ended lead screw (21) is rotatably connected to the cavity plate (5) through a ball bearing. Both ends of the double-ended lead screw (21) are fixedly connected to knobs (28). Both sides of the outer wall of the double-ended lead screw (21) are threadedly connected to threaded cylinders (22). The bottom end of the outer wall of the threaded cylinder (22) is fixedly connected to a slider (23). The slider (23) passes through the cavity plate (5) through a transverse groove (24). The bottom end of the slider (23) is fixedly connected to a vertical rod (25). The bottom end of the vertical rod (25) is fixedly connected to a stop block (26). One side surface of the stop block (26) is fixedly connected to an anti-slip block (27). The anti-slip block (27) is pressed against the main body (1).

4. The automatic ceramic glaze trimming device according to claim 1, characterized in that, The vertical cylinder (6) is connected to the cavity plate (5) through a connecting assembly. The connecting assembly includes a square rod (29), which is vertically located inside the vertical cylinder (6). The bottom end of the square rod (29) is fixedly connected to the cavity plate (5). A bolt (30) is threadedly connected to the bottom end of the outer wall of the vertical cylinder (6). The bolt (30) penetrates a part of the vertical cylinder (6) and abuts against the square rod (29).

5. The automatic ceramic glaze trimming device according to claim 4, characterized in that, The square rod (29) has an anti-slip strip (31) on the front side of its outer wall.

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