A double-sided double-station bonding machine for processing pearl wool
By designing an automated heating and positioning discharge mechanism, the problems of cumbersome feeding and inefficient discharge in the double-sided, double-station pearl cotton bonding machine have been solved, achieving efficient automated operation, reducing the physical burden on operators and improving discharge efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI LANBO YIYUAN NEW MATERIAL TECH DEV CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-06-05
AI Technical Summary
The existing double-sided double-station EPE foam bonding machine requires frequent movement during the feeding process, which results in a heavy physical burden on the operators. After bonding, multiple bonded parts need to be manually removed, making the operation cumbersome and inefficient.
A double-sided, double-station bonding machine was designed, employing a heating mechanism, a pearl cotton edge transfer mechanism, and a positioning and discharging mechanism to achieve automated feeding and discharging. The heating mechanism heats and bonds the pearl cotton edge, and the electric push rod and rotating shaft are used to achieve automatic positioning and output of the pearl cotton base and edge.
It enables material loading without frequent movement, reducing the physical burden on operators, and improves output efficiency and reduces operational difficulty through automated output.
Smart Images

Figure CN224323587U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pearl cotton processing technology, and in particular to a double-sided, double-station bonding machine for processing pearl cotton. Background Technology
[0002] Pearl cotton is a polymer material made of low-density polyethylene through a physical foaming process. It forms a large number of independent air bubbles inside. Due to its lightweight, environmental protection, waterproof and moisture-proof characteristics, it is used as a packaging material. When using pearl cotton to make packaging materials, it is necessary to bond the pearl cotton base and the pearl cotton edging together.
[0003] A search revealed that the utility model patent with authorization announcement number CN220429336U discloses a double-sided, double-station anti-sticking pearl cotton bonding machine, which has the technical effect of improving the stability of gripping products and the targeted gripping effect.
[0004] Although the aforementioned double-sided dual-station bonding machine can complete the bonding operations of multiple pearl cotton bases and pearl cotton edgings, during the feeding process, the relevant operators need to walk to the other side after completing the feeding operation on one side to feed again. The frequent movement causes a heavy physical burden on the operators and is not convenient in actual use. In addition, after bonding is completed, the operators need to manually remove multiple bonded pearl cotton bases and pearl cotton edgings one by one, which is cumbersome and inefficient.
[0005] Therefore, it is necessary to invent a double-sided, double-station bonding machine for processing pearl cotton to solve the above problems. Utility Model Content
[0006] The purpose of this invention is to provide a double-sided, double-station bonding machine for processing pearl cotton. The machine allows operators to stand directly in front of the device for feeding, eliminating the need for frequent movement and reducing the physical burden on the operator. It also allows for the active output of the bonded pearl cotton bases and edges, eliminating the need for manual removal. This improves output efficiency while reducing operational difficulty, addressing the problems mentioned in the background art where, after feeding one side, operators must walk to the other side to feed again, resulting in significant physical strain and inconvenience in practical use. Furthermore, after bonding, operators must manually remove multiple bonded pearl cotton bases and edges sequentially, which is cumbersome and inefficient.
[0007] According to one aspect of this disclosure, the following technical solution is provided: a double-sided, double-station bonding machine for processing pearl cotton, comprising:
[0008] A heating mechanism for heating the edge of the pearl cotton;
[0009] A pearl cotton edge transfer mechanism, wherein the pearl cotton edge transfer mechanism is used to transfer the pearl cotton edge; and
[0010] The positioning and discharging mechanism includes a discharge channel located on the top left side of the workbench and a guide plate located below the discharge channel and fixedly connected to the workbench. The positioning and discharging mechanism also includes a rotating shaft nested in the center of the top of the workbench via bearings. The bottom end of the rotating shaft is connected to a stepper motor fixedly located at the center of the bottom of the workbench. A positioning turntable that slides against the top of the workbench is fixedly sleeved on the top outside of the rotating shaft. Multiple positioning grooves are provided on the front and rear sides of the top of the positioning turntable. Any one of the positioning grooves is adapted to the pearl cotton base and the pearl cotton edging.
[0011] According to at least one embodiment of the present disclosure, a double-sided, double-station bonding machine for processing pearl cotton includes a heating mechanism comprising a worktable, the bottom of which is fixedly provided with a fixed base.
[0012] According to at least one embodiment of the present disclosure, a double-sided, double-station bonding machine for processing pearl cotton is provided, wherein a mounting frame is fixedly provided on the top of the worktable, and a plate-shaped heater is fixedly provided in the middle of the inner side of the mounting frame.
[0013] According to at least one embodiment of the present disclosure, a double-sided, double-station bonding machine for processing pearl cotton includes a pearl cotton edge transfer mechanism comprising an inverted U-shaped frame fixedly disposed on the top of the inner side of the mounting frame, wherein a lead screw is provided on the top of the inverted U-shaped frame and a limit groove is provided on the inner side of the inverted U-shaped frame through a bearing.
[0014] According to at least one embodiment of the present disclosure, a double-sided, double-station bonding machine for processing pearl cotton is provided, wherein a forward and reverse motor is fixedly installed at the front end of the inverted U-shaped frame and is connected to the limiting slide groove for transmission, and a movable slider is provided in a transmission sleeve on the outer side of the limiting slide groove, and the top end of the movable slider is slidably disposed on the inner side of the lead screw.
[0015] According to at least one embodiment of the present disclosure, a double-sided, double-station bonding machine for processing pearl cotton is provided, wherein an electric push rod is fixedly connected to the bottom of the movable slider, a lifting plate is fixedly connected to the bottom of the output shaft of the electric push rod, and a plurality of electric suction cups are fixedly provided at the bottom of the lifting plate.
[0016] The technical effects and advantages of this utility model are as follows:
[0017] This invention allows for direct feeding from the front of the device without frequent movement, reducing the physical burden on operators. It also enables active output of the bonded pearl cotton base and edge, eliminating the need for manual removal, thus improving output efficiency and reducing operational difficulty. Attached Figure Description
[0018] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0019] Figure 1 This is a schematic diagram of the overall structure of a double-sided, double-station bonding machine for processing pearl cotton according to one embodiment of the present disclosure.
[0020] Figure 2 This is a partial structural diagram of the heating mechanism, the pearl cotton edge transfer mechanism, and the positioning and discharging mechanism of a double-sided, double-station bonding machine for processing pearl cotton according to one embodiment of the present disclosure.
[0021] Figure 3 This is a partial structural diagram of the positioning and discharging mechanism of a double-sided, double-station bonding machine for processing pearl cotton according to one embodiment of the present disclosure.
[0022] The specific labels in the attached figures are as follows:
[0023] 1. Heating mechanism; 11. Workbench; 12. Fixed base; 13. Mounting bracket; 14. Plate heater;
[0024] 2. Pearl cotton edging transfer mechanism; 21. Inverted U-shaped frame; 22. Lead screw; 23. Limiting slide groove; 24. Forward and reverse motor; 25. Moving slider; 26. Electric push rod; 27. Lifting plate;
[0025] 3. Positioning and discharging mechanism; 31. Discharging channel; 32. Guide plate; 33. Rotating shaft; 34. Stepper motor; 35. Positioning turntable; 36. Positioning groove. Detailed Implementation
[0026] For descriptive purposes, this disclosure may use spatial relative terms such as “below,” “under,” “below,” “down,” “above,” “above,” “higher,” and “side (e.g., in a “sidewall”)” to describe the relationship between one component and another component as shown in the accompanying drawings. In addition to the orientations depicted in the drawings, the spatial relative terms are also intended to encompass different orientations of the device during use, operation, and / or manufacture. For example, if the device in the drawings is flipped, a component described as “below” or “under” other components or features would subsequently be positioned “above” said other components or features. Thus, the exemplary term “below” can encompass both “above” and “below” orientations. Furthermore, the device may be otherwise positioned (e.g., rotated 90 degrees or in other orientations), thus interpreting the spatial relative descriptive terms used herein accordingly.
[0027] Figure 1 This is a schematic diagram of the overall structure of a double-sided, double-station bonding machine for processing pearl cotton according to one embodiment of the present disclosure.
[0028] Figure 2 This is a partial structural diagram of the heating mechanism 1, the pearl cotton edge transfer mechanism 2, and the positioning and discharging mechanism 3 of a double-sided, double-station bonding machine for processing pearl cotton according to one embodiment of the present disclosure.
[0029] Figure 3 This is a partial structural diagram of the positioning and discharging mechanism 3 of a double-sided, double-station bonding machine for processing pearl cotton according to one embodiment of the present disclosure.
[0030] like Figures 1-3 As shown, the double-sided, double-station bonding machine for processing pearl cotton disclosed herein may include components such as a heating mechanism 1, a pearl cotton edge transfer mechanism 2, and a positioning and discharging mechanism 3.
[0031] like Figure 2 As shown in the present disclosure, the heating mechanism 1 includes a workbench 11, a fixed base 12 is fixedly provided at the bottom of the workbench 11, a mounting bracket 13 is fixedly provided at the top of the workbench 11, and a plate heater 14 is fixedly provided in the middle of the inner side of the mounting bracket 13.
[0032] Therefore, the bottom of the pearl cotton edging can be heated by the plate heater 14 after being energized, causing it to melt slightly. The melted part can then act as an adhesive to bond the pearl cotton edging and the pearl cotton base together.
[0033] like Figure 2 As shown, in a preferred embodiment, the pearl cotton edge transfer mechanism 2 includes an inverted U-shaped frame 21 fixedly installed on the top of the inner side of the mounting frame 13. A lead screw 22 is provided on the top of the inverted U-shaped frame 21, and a limiting groove 23 is provided on the inner side of the inverted U-shaped frame 21 through a bearing. A forward and reverse motor 24 is fixedly installed at the front end of the inverted U-shaped frame 21 and is connected to the limiting groove 23. A movable slider 25 is connected to the outer side of the limiting groove 23. The top of the movable slider 25 is slidably installed inside the lead screw 22. An electric push rod 26 is fixedly connected to the bottom of the movable slider 25. A lifting plate 27 is fixedly connected to the bottom end of the output shaft of the electric push rod 26. Multiple electric suction cups are fixedly installed at the bottom of the lifting plate 27.
[0034] Therefore, at the start of bonding, the electric push rod 26 drives the lifting plate 27 to move continuously downward until the multiple electric suction cups at the bottom of the lifting plate 27 are respectively attached to the top of the adjacent pearl cotton edges. Then, the electric push rod 26 drives the lifting plate 27 to move upward and reset, thereby causing the multiple pearl cotton edges to move out from the inside of the multiple positioning grooves 36. Then, the forward and reverse motors 24 drive the limiting slide 23 to rotate. When the limiting slide 23 rotates, it drives the moving slider 25 guided by the lead screw 22 to move forward continuously. When the moving slider 25 moves forward, it drives the lifting plate 27 to move forward through the electric push rod 26 until the multiple pearl cotton edges move out from the inside of the positioning grooves 36. The pearl cotton edging moves above the plate heater 14. At this time, the electric push rod 26 drives the lifting plate 27 to move down again, thereby bringing the pearl cotton edging closer to the plate heater 14. During this process, the bottom of the pearl cotton edging is melted by the plate heater 14. Then, the forward and reverse motor 24 drives the limiting slide 23 to rotate in the opposite direction, thereby causing the moving slider 25 to drive the lifting plate 27 to reset via the electric push rod 26. At this time, the electric push rod 26 drives the lifting plate 27 to move down again, thereby causing the pearl cotton edging to be bonded to the top of the pearl cotton base respectively, thus completing the bonding operation.
[0035] like Figure 2 and Figure 3 As shown in this disclosure, the positioning and discharging mechanism 3 includes a discharge channel 31 opened on the top left side of the workbench 11 and a guide plate 32 located below the discharge channel 31 and fixedly connected to the workbench 11. The positioning and discharging mechanism 3 also includes a rotating shaft 33 that is rotatably nested at the top center of the workbench 11 via a bearing. The bottom end of the rotating shaft 33 is connected to a stepper motor 34 that is fixedly installed at the bottom center of the workbench 11. A positioning turntable 35 that slides against the top of the workbench 11 is fixedly sleeved on the top outside of the rotating shaft 33. Multiple positioning grooves 36 are opened on the front and rear sides of the top of the positioning turntable 35. Any one of the positioning grooves 36 is adapted to the pearl cotton base and the pearl cotton edging.
[0036] Therefore, during the bonding process between the pearl cotton base and the pearl cotton edging inside the multiple positioning slots 36 on the rear top side of the positioning turntable 35, the operator standing in front of the device sequentially places the pearl cotton base and the pearl cotton edging inside the multiple positioning slots 36 on the front top side of the positioning turntable 35. After the pearl cotton base and the pearl cotton edging inside the multiple positioning slots 36 on the rear top side of the positioning turntable 35 are bonded together, the stepper motor 34 drives the positioning turntable 35 to rotate counterclockwise 180° via the rotating shaft 33. During this process, the multiple bonded pearl cotton bases and pearl cotton edgings... After passing through the top of the discharge channel 31, the material falls into the inner side of the guide plate 32 under the action of gravity and is output. At the same time, the pearl cotton base and pearl cotton edging inside the multiple positioning slots 36 on the front side of the top of the positioning turntable 35 are moved to the bonding position for bonding processing. Compared with the prior art, this utility model can directly stand in front of the device for feeding without frequent movement, reducing the physical burden on the operator. At the same time, it can actively output the bonded pearl cotton base and pearl cotton edging without manual removal, improving the discharge efficiency while reducing the difficulty of operation.
[0037] It should be noted that the input terminal of the stepper motor 34 is connected to a control system that controls its rotation angle. Both the stepper motor 34 and its corresponding control system are existing technologies, so they will not be described in detail here.
[0038] It should also be noted that any content not described in detail in this specification is prior art known to those skilled in the art.
[0039] Those skilled in the art should understand that the above embodiments are merely for illustrating the present disclosure and are not intended to limit the scope of the disclosure. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present disclosure.
Claims
1. A double-sided, double-station bonding machine for processing pearl cotton, characterized in that, include: A heating mechanism for heating the edge of the pearl cotton; A pearl cotton edge transfer mechanism is used to transfer the pearl cotton edge. as well as The positioning and discharging mechanism includes a discharge channel located on the top left side of the workbench and a guide plate located below the discharge channel and fixedly connected to the workbench. The positioning and discharging mechanism also includes a rotating shaft nested in the center of the top of the workbench via bearings. The bottom end of the rotating shaft is connected to a stepper motor fixedly located at the center of the bottom of the workbench. A positioning turntable that slides against the top of the workbench is fixedly sleeved on the top outside of the rotating shaft. Multiple positioning grooves are provided on the front and rear sides of the top of the positioning turntable. Any one of the positioning grooves is adapted to the pearl cotton base and the pearl cotton edging.
2. The double-sided, double-station bonding machine for processing pearl cotton according to claim 1, characterized in that: The heating mechanism includes a workbench, and a fixed base is fixedly installed at the bottom of the workbench.
3. The double-sided, double-station bonding machine for processing pearl cotton according to claim 2, characterized in that: A mounting bracket is fixedly installed on the top of the workbench, and a plate-shaped heater is fixedly installed in the middle of the inner side of the mounting bracket.
4. The double-sided, double-station bonding machine for processing pearl cotton according to claim 3, characterized in that: The pearl cotton edge transfer mechanism includes an inverted U-shaped frame fixedly installed on the top of the inner side of the mounting frame. The top of the inverted U-shaped frame is provided with a lead screw, and the inner side of the inverted U-shaped frame is provided with a limit groove through a bearing.
5. The double-sided, double-station bonding machine for processing pearl cotton according to claim 4, characterized in that: The front end of the inverted U-shaped frame is fixedly equipped with a forward and reverse motor that is connected to the limiting slide groove. A movable slider is driven and sleeved on the outside of the limiting slide groove, and the top of the movable slider is slidably disposed on the inside of the lead screw.
6. The double-sided, double-station bonding machine for processing pearl cotton according to claim 5, characterized in that: An electric push rod is fixedly connected to the bottom of the movable slider, and a lifting plate is fixedly connected to the bottom end of the output shaft of the electric push rod. Multiple electric suction cups are fixedly installed at the bottom of the lifting plate.