Large tank body insulation layer installation device

Abstract

The utility model belongs to petrochemical engineering equipment technical field discloses a kind of large tank body insulating layer mounting device, including flat car;The flat car upper end is fixedly connected with square column, its side surface is connected with the bottom crossbeam with universal wheel;One end of top crossbeam is fixedly connected with sleeve pipe, the sleeve pipe is slidably sleeved on the square column;Ladder is connected in the end of top crossbeam;First sliding sleeve is sleeved on the top crossbeam, and its lower end is connected with first arc-shaped frame;The inboard of first arc-shaped frame is fixedly connected with multiple evenly distributed circular tubes, and magnetic attraction rod is inserted in the circular tube;The end of magnetic attraction rod is equipped with gripping component, for gripping insulating pad block.The utility model is convenient for personnel to climb to the top of tank body, and the insulating pad block on the top of tank body can be conveniently installed, and the work efficiency and safety are improved.

Description

Technical Field

[0001] This utility model belongs to the field of petrochemical engineering equipment technology, and relates to a large tank insulation layer installation device. Background Technology

[0002] The insulation layer of large tanks typically employs a structure of multiple insulation pads spliced ​​together, as shown in patent CN213058569U, "Tanker Insulation Structure." Installing the insulation layer on large, horizontally positioned tanks presents several difficulties. These difficulties include: first, the insulation pads are large and heavy, making it very inconvenient for personnel to hold and assemble them; second, the tank top is rounded and uneven, posing a risk of falls for personnel standing on it, and the need to hold and adhere the insulation pads to the top of the tank is both inconvenient and unsafe. Existing technology lacks effective auxiliary devices to facilitate the installation of insulation layers on large, horizontally positioned tanks. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, this utility model provides a large tank insulation layer installation device. The purpose is to design an insulation pad gripping device for large tanks in a horizontal position, which can at least facilitate the adhesion of the insulation pad on the top of the tank, thereby improving work efficiency and safety.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a large tank insulation layer installation device, comprising a flatbed trolley with casters at the bottom; a square column is fixedly connected to the upper end of the flatbed trolley, and a bottom crossbeam is connected to its side; the casters are fixedly connected to the lower end of the bottom crossbeam; a sleeve is fixedly connected to one end of the top crossbeam, and the sleeve is slidably fitted onto the square column; a set of vertically spaced and evenly distributed insertion holes are provided at the top of the square column, and a pin hole is provided on the sleeve for inserting a pin through the insertion hole and the pin hole to connect the sleeve to the square column; a ladder is connected to the end of the top crossbeam; a first sliding sleeve is fitted onto the top crossbeam, and a first arc-shaped frame is connected to its lower end; multiple evenly distributed circular tubes are fixedly connected to the inner side of the first arc-shaped frame, and magnetic suction rods are inserted into the circular tubes for detachable connection between the magnetic suction rods and the circular tubes; a gripping component is provided at the end of the magnetic suction rod for gripping the insulation pad block.

[0005] As a further optimization, it also includes a second sliding sleeve fitted on the bottom crossbeam, with its upper end connected to a second arc-shaped frame; multiple round tubes identical to the first arc-shaped frame are fixedly connected to the inner side of the second arc-shaped frame, and magnetic suction rods are inserted into the round tubes for detachable connection between the magnetic suction rods and the round tubes; the end of the magnetic suction rod is provided with a gripping component for gripping the heat insulation pad block.

[0006] As a further optimization, the gripping component includes a square plate fixed to the end of the magnetic rod, and densely packed needles are fixed to the outer side of the square plate for gripping the heat-insulating pad when the needles are inserted into it.

[0007] As a further optimization, the gripping component includes a square plate fixed to the end of the magnetic suction rod, and the outer side of the square plate is provided with pressure-sensitive adhesive for gripping the insulation pad when the pressure-sensitive adhesive is adhered to the insulation pad.

[0008] As a further optimization, the gripping component includes a suction cup fixed to the end of the magnetic suction rod, used to grip the insulation pad when the suction cup is attached to it.

[0009] As a further optimization, support plates are fixedly connected to the outer sides of both the first arc-shaped frame and the second arc-shaped frame, and hinge seats are fixedly connected to the lower end of the first sliding sleeve and the second sliding sleeve; the support plate and the hinge seat are provided with corresponding hinge holes, and the support plate and the hinge seat are hinged by bolt assemblies passing through a pair of hinge holes.

[0010] As a further optimization, the top crossbeam is provided with a hook at its end for attaching the ladder.

[0011] As a further optimization, the side wall of the flatbed is provided with a through square hole, and the bottom crossbeam is inserted into the square hole.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the main body of this utility model is movable, which makes it convenient for personnel to climb to the top of the tank and to easily install the heat insulation pad on the top of the tank, thereby improving work efficiency and safety. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the planar structure of Embodiment 1 of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the first gripping component in Embodiment 1 of this utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the second gripping component in Embodiment 1 of this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of Embodiment 2 of the present invention;

[0017] Figure 5 This is a schematic diagram of the structure of the second gripping component in Embodiment 2 of this utility model;

[0018] Figure 6 This is a cross-sectional structural diagram of the bolt assembly in Embodiment 2 of this utility model.

[0019] The correspondence between the technical features in the figure and the reference numerals is as follows: Flatbed 1; Casters 11; Square column 12; Bottom crossbeam 13; Insertion hole 14; Square hole 15; Top crossbeam 2; Sleeve 21; Pin hole 22; Pin 23; Hook part 24; Ladder 3; First sliding sleeve 4; First arc frame 5; Round tube 51; Magnetic suction rod 52; Square plate 53; Needle 54; Pressure-sensitive adhesive 55; Suction cup 56; Support plate 57; Second sliding sleeve 6; Second arc frame 61; Hinge seat 62; Bolt assembly 63; Tank body 7; Support leg 71; Insulation pad 8. Detailed Implementation

[0020] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some preferred embodiments of this utility model, and not all embodiments. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of this utility model, and are not intended to limit the protection scope of this utility model.

[0021] Example 1: Please refer to Figure 1-3 This utility model provides the following technical solution: a large tank insulation layer installation device, including a flatbed trolley 1 with universal wheels 11 at the bottom; a square column 12 is fixedly connected to the upper end of the flatbed trolley 1, and a bottom crossbeam 13 is connected to one side of the column; the universal wheels 11 are fixedly connected to the lower end of the bottom crossbeam 13; a sleeve 21 is fixedly connected to one end of the top crossbeam 2, and the sleeve 21 is slidably fitted onto the square column 12; a set of vertically spaced and evenly distributed insertion holes 14 are provided on the top of the square column 12, and pin holes 22 are provided on the sleeve 21 for... A pin 23 passes through the insertion hole 14 and the pin hole 22 to connect the sleeve 21 to the square column 12; a ladder 3 is connected to the end of the top crossbeam 2; a first sliding sleeve 4 is fitted on the top crossbeam 2, and its lower end is connected to a first arc frame 5; multiple evenly distributed round tubes 51 are fixedly connected to the inner side of the first arc frame 5, and magnetic suction rods 52 are inserted into the round tubes 51 for detachable connection between the magnetic suction rods 52 and the round tubes 51; the end of the magnetic suction rod 52 is provided with a gripping component for gripping the heat insulation pad 8.

[0022] In use, using a flatbed cart 1 with casters 11, the ladder 3 and square column 12 are positioned on both sides of the tank 7 where the insulation layer is to be installed. The insulation pad 8 is first connected to the gripping component, so that the first arc frame 5 and the second arc frame 61 respectively grip the insulation pad 8. The magnetic rod 8 is magnetic, and the insulation pad 8 will not fall off due to the magnetic attraction between the magnetic rod 52 and the round tube 51. Then, personnel can safely and conveniently reach the top of the tank 7 via the ladder 3. First, apply adhesive to the top of the tank 7, then grip the first arc frame 5, and slide the insulation pad 8 to the top of the tank 7 through the first sliding sleeve 4. The insulation pad 8 is then adhered to the top of the tank 7. At this time, the magnetic rod 52 detaches from the round tube 51 and is then pushed away from the first arc frame 5. After removing the magnetic rod 52 from the insulation pad 8 one by one, the installation of the insulation pad 8 is completed. Finally, the magnetic rods 52 are inserted back into the round tubes 51 one by one to prepare for connecting the next insulation pad 8. With the ladder 3 and the first arc-shaped frame 5 in place, personnel can separate from the insulation pad 8 and climb to the top of the tank 7 without holding the pad, improving safety. During the bonding operation, personnel do not need to stand on top of the tank 7, reducing the risk of accidental falls and ensuring personnel safety. The bottom crossbeam 13 with casters 11 provides additional support to prevent the flatbed trolley 1 from tipping over. A set of insertion holes 14 at the top of the square column 12 engages with the pin holes 22 of the sleeve 21, allowing the height of the top crossbeam 2 to be adjusted to accommodate tanks 7 of different heights, enabling the top crossbeam 2 to span the tank 7. The ladder 3, in conjunction with the square column 12, supports both ends of the top crossbeam 2, ensuring a stable and safe structure during use. Regarding the bonding of the insulation pads 8 in the middle of the tank 7, since they are at the height of a standing person, they can be directly bonded to the side of the tank 7 by a person holding the insulation pads 8, ensuring safety. After one set of insulation pads 8 is bonded, the flatbed cart 1 is moved along the axis of the tank 7 to the next position, and the above steps are repeated to install the next set of insulation pads 8. When all the insulation pads 8 on one side of the tank 7 are installed, the flatbed cart 1 is moved so that the square column 12 and the ladder 3 are swapped, and the insulation pads 8 on the other side are installed, until the insulation pads 8 on both sides of the tank 7 are installed. As for the installation of the insulation pads 8 on the end face of the tank 7, since it does not involve a person standing on the arc top of the tank 7, the insulation pads 8 can be directly held and installed, ensuring safety.

[0023] There are several implementations of the gripping component, which can be selected according to needs. The first implementation includes a square plate 53 fixed to the end of the magnetic rod 52. The end of the square plate 53 is provided with pressure-sensitive adhesive 55, used to grip the insulation pad 8 when the pressure-sensitive adhesive 55 adheres to it. Separation is achieved by tearing off the pressure-sensitive adhesive 55, thus detaching the insulation pad 8 from the gripping component. The second implementation includes a suction cup 56 fixed to the end of the magnetic rod 52, used to grip the insulation pad 8 when the suction cup 56 is attracted to it. Separation is achieved by direct removal; however, the outer surface of the insulation pad 8 needs to be flat and smooth. This embodiment uses an insulation pad 8 with a protective film on the outside, and uses the second type of gripping component with a suction cup 56.

[0024] The advantage of this embodiment is that the main body of the device is movable, which makes it convenient for personnel to climb to the top of the tank 7 and to easily install the heat insulation pad 8 on the top of the tank 7, thereby improving work efficiency and safety.

[0025] Example 2, please refer to Figure 1-6 The difference between this embodiment and Embodiment 1 is that it further includes a second sliding sleeve 6 fitted onto the bottom crossbeam 13, with its upper end connected to a second arc-shaped frame 61; multiple evenly distributed circular tubes 51 are fixedly connected to the inner side of the second arc-shaped frame 61, and magnetic suction rods 52 are inserted into the circular tubes 51 for detachable connection between the magnetic suction rods 52 and the circular tubes 51; the end of the magnetic suction rod 52 is provided with a gripping component for gripping the insulation pad 8. Regarding the gripping component of the second arc-shaped frame 61 on the bottom crossbeam 13, this embodiment uses a gripping component comprising a square plate 53 fixedly connected to the end of the magnetic suction rod 52, and a densely distributed array of needles 54 fixedly connected to the end of the square plate 53 for gripping the insulation pad 8 when the needles 54 are inserted. At this time, the needles 54 connect to the insulation pad 8 through friction. Due to the large number of needles 54, sufficient friction can be provided, and the insulation pad 8 can be directly pulled out when separated from the gripping component.

[0026] As can be seen, due to the limited space at the bottom of the tank 7, it is inconvenient to operate the heat-insulating pad 8 by hand. Therefore, this embodiment designs an auxiliary device for bonding the heat-insulating pad 8 at the bottom of the tank 7. In use, the heat-insulating pad 8 is first connected to the gripping component, so that the second arc-shaped frame 61 grips the heat-insulating pad 8. The heat-insulating pad 8 will not fall off due to the magnetic attraction between the magnetic rod 52 and the round tube 51. First, apply glue to the bottom of the tank 7, and then push the second arc-shaped frame 61 to slide the heat-insulating pad 8 to the bottom of the tank 7 through the second sliding sleeve 6, thus bonding the heat-insulating pad 8 to the bottom of the tank 7. Then push away the second arc-shaped frame 61. At this time, the needle 54 can be directly detached from the heat-insulating pad 8. Most of the magnetic rods 52 are still retained in the round tube 51. After the individual detached magnetic rods 52 are removed from the heat-insulating pad 8, the installation of the heat-insulating pad 8 is completed. Finally, insert the magnetic rod 52 back into the round tube 51 to prepare for connecting the next insulation pad 8.

[0027] This embodiment makes it easier to install the insulation pad 8 at the bottom of the tank 7.

[0028] To facilitate adjustment of the angle of the insulation pad 8 to fit the shape of the tank 7, support plates 57 are fixedly connected to the outer sides of both the first arc-shaped frame 5 and the second arc-shaped frame 61. Hinge seats 62 are fixedly connected to the lower end of the first sliding sleeve 4 and the second sliding sleeve 6. Both the support plates 57 and the hinge seats 62 have corresponding hinge holes. Bolt assemblies 63 pass through a pair of hinge holes to hinge the support plates 57 and the hinge seats 62. After rotating the first arc-shaped frame 5 and the second arc-shaped frame 61 to their positions, the bolt assemblies 63 are tightened to secure them, completing the angle adjustment.

[0029] For easy storage or transfer, the top crossbeam 2 is provided with a hook 24 at its end for attaching the ladder 3. Therefore, the ladder 3 is detachable, facilitating the transfer of the flatbed trolley 1.

[0030] For easy storage or transfer, the side wall of the flatbed trolley 1 is provided with a through square hole 15, and the bottom crossbeam 13 is inserted into the square hole 15. Therefore, transferring the flatbed trolley 1 is more convenient after the bottom crossbeam 13 is retracted.

[0031] The parts of this utility model not described in detail are prior art; for those skilled in the art, the technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not contradict each other, it should be considered within the scope of this specification. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A large tank insulation layer installation device, comprising a flatbed truck (1) with casters (11) at the bottom; characterized in that: The upper end of the flatbed (1) is fixed to a square column (12), and its side is connected to a bottom crossbeam (13); the bottom crossbeam (13) is fixed to the lower end of the lower end of the bottom crossbeam (11); one end of the top crossbeam (2) is fixed to a sleeve (21), and the sleeve (21) is slidably fitted onto the square column (12); the top of the square column (12) is provided with a set of vertically spaced and evenly distributed insertion holes (14), and the sleeve (21) is provided with a pin hole (22) for inserting a pin (23) through the insertion hole (14) and the pin hole (22) to connect the sleeve (21) to the square column (12); a ladder (3) is connected to the end of the top crossbeam (2). The first sliding sleeve (4) is fitted onto the top crossbeam (2), and its lower end is connected to the first arc frame (5); the inner side of the first arc frame (5) is fixed with multiple evenly distributed round tubes (51), and a magnetic suction rod (52) is inserted into the round tube (51) for detachable connection between the magnetic suction rod (52) and the round tube (51); the end of the magnetic suction rod (52) is provided with a gripping component for gripping the heat insulation pad (8).

2. The large tank insulation layer installation device according to claim 1, characterized in that: It also includes a second sliding sleeve (6) fitted on the bottom crossbeam (13), with its upper end connected to a second arc frame (61); the inner side of the second arc frame (61) is fixed with multiple round tubes (51) that are the same as the first arc frame (5) and have the magnetic suction rod (52) inserted into them.

3. The large tank insulation layer installation device according to claim 1, characterized in that: The gripping component includes a square plate (53) fixed to the end of the magnetic suction rod (52), and densely packed needles (54) are fixed to the outside of the square plate (53) for gripping the heat-insulating pad (8) when the needles (54) are inserted into it.

4. The large tank insulation layer installation device according to claim 1, characterized in that: The gripping component includes a square plate (53) fixed to the end of the magnetic suction rod (52). The outer side of the square plate (53) is provided with pressure-sensitive adhesive (55) for gripping the heat insulation pad (8) when the pressure-sensitive adhesive (55) is adhered to it.

5. The large tank insulation layer installation device according to claim 1, characterized in that: The gripping component includes a suction cup (56) fixed to the end of the magnetic suction rod (52) for gripping the insulation pad (8) when the suction cup (56) is attached to it.

6. The large tank insulation layer installation device according to claim 2, characterized in that: The first arc frame (5) and the second arc frame (61) are both fixedly connected to the outer side of the support plate (57), and the lower end of the first sliding sleeve (4) and the second sliding sleeve (6) are both fixedly connected to the hinge seat (62); the support plate (57) and the hinge seat (62) are both provided with corresponding hinge holes, and the support plate (57) and the hinge seat (62) are hinged by a bolt assembly (63) passing through a pair of hinge holes.

7. The large tank insulation layer installation device according to claim 2, characterized in that: The top crossbeam (2) is provided with a hook (24) at its end for attaching the ladder (3).

8. The large tank insulation layer installation device according to claim 2, characterized in that: The side wall of the flatbed (1) is provided with a through square hole (15), and the bottom crossbeam (13) is inserted into the square hole (15).

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