A sheet chain turnover machine

Abstract

The utility model discloses a sheet chain type turnover machine, include: turnover frame, it includes upper frame, lower frame and fixed frame, is equipped with gap between upper frame and lower frame to be configured with upper transmission subassembly and lower transmission subassembly respectively, support frame is used for supporting turnover frame, and it includes support frame, support foot and support plate, belt power transmission structure is located support frame one side, is used for driving lower transmission subassembly, chain type turnover structure includes turnover frame and turnover subassembly, and turnover frame is equipped with first power platform and second power platform, and turnover subassembly is connected with turnover frame through first turnover chain and second turnover chain to drive its turnover. The utility model has the advantages of: pit -free design: need not pit installation, save construction cost, support equipment flexible movement and production line quick adjustment, chain life optimization: closed -loop guiding path and tow chain groove reduce chain wear and tear, prolong the service life of key components, quick change type ability: the standardization interface design realizes sheet size quick adaptation.

Description

Technical Field

[0001] This utility model relates to the field of metal plate manufacturing technology, and in particular to a thin plate chain turning machine. Background Technology

[0002] In the field of sheet metal manufacturing, especially in the processing of large thin sheets such as refrigerated containers, it is often necessary to flip wide and long thin sheets (such as outer top panels, outer side panels, and inner side panels) 180 degrees. Because thin sheets have low rigidity and are easily deformed, the flipping process must balance efficiency and safety. Currently, the industry commonly uses cage-type flipping machines, but they have the following significant drawbacks:

[0003] The structure is bulky and inefficient: the cage-type tilting machine is large in size and requires installation in a pit, which makes the equipment fixed and cannot be moved. Moreover, the tilting speed is slow, which seriously affects the production cycle.

[0004] Insufficient compatibility and flexibility: The equipment has poor adaptability to thin plate dimensions (length, width, thickness), requiring adjustments to the equipment structure or replacement of parts according to different specifications, increasing operating costs.

[0005] High initial investment: The cost of a 12-meter-long cage-type tilting machine that can be adapted to a 2.5-meter-wide thin plate is as high as 400,000 yuan. In addition, the cost of pit construction (about 200,000 yuan) is huge.

[0006] Operational stability issues: The lack of effective chain anti-sagging and positioning devices during the flipping process can easily lead to chain derailment or thin plate slippage, requiring frequent shutdowns for maintenance and increasing safety hazards.

[0007] In existing technologies, the typical process for thin plate flipping is as follows: the thin plate is fed into a squirrel-cage flipping machine via a belt conveyor, and the flipping is driven by a power system in the pit. After completion, it is picked up by another belt conveyor. This process not only relies on a complex pit structure, but also results in a rigid production line layout due to the fixed equipment, making it difficult to adapt to the needs of modern flexible production.

[0008] The purpose of this invention is to solve the above problems. By using a chain-type flipping structure, modular design and precise limiting device, it achieves high efficiency, stability and low cost of thin plate flipping, while breaking through the dependence of traditional equipment on pits and improving production flexibility. Utility Model Content

[0009] The main technical problem solved by this utility model is to provide a thin plate chain turning machine, which solves one or more of the above-mentioned prior art problems.

[0010] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: a thin plate chain-type turning machine, the innovation of which is that it includes:

[0011] A flip frame includes an upper frame, a lower frame, and a fixed frame. A gap is provided between the upper frame and the lower frame, and an upper transmission component and a lower transmission component are respectively configured thereon.

[0012] A support frame for supporting the flipping frame includes a support frame, support feet, and a support plate;

[0013] A belt-driven power transmission structure is located on one side of the support frame and is used to drive the lower transmission assembly;

[0014] A chain-type flipping structure includes a flipping frame and a flipping assembly. The flipping frame is provided with a first power platform and a second power platform. The flipping assembly is connected to the flipping frame through a first flipping chain and a second flipping chain to drive it to flip.

[0015] The upper transmission assembly includes an upper active support wheel, an upper driven support wheel, and an upper transmission belt; the lower transmission assembly includes a lower active support wheel, a lower driven support wheel, a lower transmission belt, and a lower transmission shaft that connects all the lower active support wheels in series.

[0016] The power components A and B of the chain-type flipping structure are respectively disposed on the first power platform and the second power platform. The power component A includes a first flipping motor and a flipping shaft A driven by it, and the power component B includes a second flipping motor and a flipping shaft B driven by it, so as to control the lifting and flipping action of the flipping frame.

[0017] In some embodiments, the upper transmission assembly is further provided with an upper tensioning pulley, and the lower transmission assembly is further provided with a lower tensioning pulley, respectively, to prevent the upper transmission belt and the lower transmission belt from collapsing.

[0018] In some embodiments, the flip frame is provided with a workpiece clamping assembly, including a lower clamping plate, a clamping cylinder and an upper clamping plate, for fixing the thin plate.

[0019] In some embodiments, the belt-driven power transmission structure includes a support base, a first bearing housing disposed on the support base, a power shaft mounted on the first bearing housing, a driven sprocket and a second transmission gear disposed on the power shaft, a first motor, a driving sprocket disposed at the output end of the first motor, and a first chain connecting the driven sprocket and the driving sprocket, wherein the second transmission gear meshes with the first transmission gear at the end of the lower transmission shaft.

[0020] In some embodiments, the reversing chain assembly of the chain-type reversing structure is arranged in a U-shape by multiple tension sprockets. The first reversing chain is wound around the first tension sprocket, the second tension sprocket, the third tension sprocket, the fourth tension sprocket, the first reversing sprocket, and the third reversing sprocket. The second reversing chain is wound around the fifth tension sprocket, the sixth tension sprocket, the seventh tension sprocket, the eighth tension sprocket, the second reversing sprocket, and the fourth reversing sprocket.

[0021] In some embodiments, the bottom of the flipping frame is provided with a first drag chain groove and a second drag chain groove, which are used to hold the first flipping chain and the second flipping chain, respectively.

[0022] In some embodiments, power component A further includes a first driven sprocket, a first driving sprocket, and a first reversing chain; power component B further includes a second driven sprocket, a second driving sprocket, and a second reversing chain.

[0023] In some embodiments, the first tensioning sprocket, the second tensioning sprocket, the fifth tensioning sprocket, and the sixth tensioning sprocket are set at the same height; the third tensioning sprocket, the fourth tensioning sprocket, the seventh tensioning sprocket, and the eighth tensioning sprocket are set at the same height.

[0024] In some implementations, the flipping action of the flipping frame is achieved by alternating driving of the first flipping motor and the second flipping motor, so that the flipping frame sequentially completes the lifting, unilateral flipping and resetting actions.

[0025] In some embodiments, the rotation direction of the lower drive shaft is controlled by a first motor to drive the lower drive belt to rotate forward or reverse, thereby enabling the feeding and unloading of the thin plate.

[0026] The beneficial effects of this utility model are: high-efficiency flipping: dual motors combined with chain drive realize the rapid lifting and multi-angle flipping of the flipping frame, greatly improving work efficiency.

[0027] Stable operation: The tension wheel and drag chain groove design effectively prevents the belt and chain from collapsing; the "U" layout of the tension sprocket group ensures accurate chain trajectory.

[0028] Modular design: Power components A and B are independently installed on the power platform, which facilitates maintenance and component replacement.

[0029] High safety: The clamping assembly firmly secures the thin plate during the flipping process, avoiding the risk of slippage; the alternating control logic of the motor prevents overload.

[0030] Pitless design: No pit installation is required, saving construction costs and supporting flexible equipment movement and rapid production line adjustment.

[0031] Chain life optimization: Closed-loop guide path and drag chain groove reduce chain wear and extend the service life of key components.

[0032] Rapid changeover capability: Standardized interface design enables rapid adaptation to thin board dimensions, improving production flexibility. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0034] Figure 1 This is a structural schematic diagram of a thin plate chain-type turning machine according to this utility model.

[0035] Figure 2 This is a schematic diagram of the flipping frame of a thin plate chain flipping machine according to this utility model.

[0036] Figure 3 This is a schematic diagram of the support frame structure of a thin plate chain-type turning machine according to this utility model.

[0037] Figure 4 This is a schematic diagram of the belt-driven conveyor structure of a thin-plate chain-type tilting machine according to this utility model.

[0038] Figure 5 This is a schematic diagram of the tilting frame of a thin plate chain tilting machine according to this utility model.

[0039] Figure 6 This is a schematic diagram of the chain flipping structure of a thin plate chain flipping machine according to the present invention.

[0040] Figure 7 This is a demonstration image of how to flip the flip box. Detailed Implementation

[0041] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0042] like Figures 1 to 6 As shown, the embodiment of this utility model includes: The thin plate chain turning machine of this embodiment is mainly composed of the following components:

[0043] Flip frame 1000: includes upper frame 1001, lower frame 1002 and fixed frame 1100. A gap is left between the upper frame and the lower frame to accommodate the thin plate.

[0044] Upper transmission assembly: installed at the bottom of the upper frame, including upper active support wheel 1003, multiple upper driven support wheels 1004 and upper transmission belt 1005; upper tension wheel 1011 is used to adjust belt tension.

[0045] Lower transmission assembly: mounted on the top of the lower frame, including a lower active support wheel 1006, multiple lower driven support wheels 1007, a lower transmission belt 1008, and a lower transmission shaft 1009 connected in series with all the lower active support wheels; the lower tension wheel 1012 is used to maintain belt tension.

[0046] Workpiece clamping assembly: includes a lower clamping plate 1013, a clamping cylinder 1014 and an upper clamping plate 1015. The upper clamping plate is driven to press down by the cylinder and cooperates with the lower clamping plate to fix the thin plate.

[0047] Support frame 2000: Composed of support frame 2001, support foot 2002 and support plate 2003, used to support the flip frame 1000 and chain flip structure 3000.

[0048] The belt-driven power transmission structure 2100 includes a support base 2101, a first bearing housing 2102, a power shaft 2103, a driven sprocket 2104, a second transmission gear 2105, a first motor 2106, a drive sprocket 2107, and a first chain 2108. The second transmission gear 2105 meshes with the first transmission gear 1010 at the end of the lower transmission shaft 1009, and drives the lower transmission belt 1008 to rotate in both directions via the first motor.

[0049] Chain-type flipping structure 3000: flipping frame 3100: the top is provided with a first power platform 3101 and a second power platform 3102, and the bottom is provided with a first drag chain groove and a second drag chain groove.

[0050] Power Component A: Installed on the first power platform 3101, including a first reversing motor 3206, a reversing shaft A3202, a first reversing sprocket 3203, a second reversing sprocket 3204, a first driven sprocket a3205, a first driving sprocket a3207, and a first reversing chain 3401.

[0051] Power Component B: Installed on the second power platform 3102, including a second reversing motor 3306, a reversing shaft B3302, a third reversing sprocket 3303, a fourth reversing sprocket 3304, a second driven sprocket a3305, a second driving sprocket a3307, and a second reversing chain 3402.

[0052] Tensioning sprocket assembly: The first to eighth tensioning sprockets 3501-3508 are arranged in a U-shape to ensure stable chain running trajectory.

[0053] like Figure 7 As shown, the working steps of this technical solution are as follows:

[0054] Thin plate feeding: The first motor 2106 starts, driving the drive sprocket 2107 to drive the driven sprocket 2104 through the first chain 2108, so that the second transmission gear 2105 on the power shaft 2103 meshes with the first transmission gear 1010 on the lower transmission shaft 1009, and the lower transmission belt 1008 rotates forward, conveying the thin plate into the flipping frame 1000; the clamping cylinder 1014 is activated, the upper clamping plate 1015 is pressed down, and cooperates with the lower clamping plate 1013 to fix the thin plate.

[0055] Lifting of the flip frame: The first flip motor 3206 drives the flip shaft A3202 to rotate counterclockwise, and the second flip motor 3306 drives the flip shaft B3302 to rotate clockwise. The first flip chain 3401 and the second flip chain 3402 move upward synchronously, driving the flip frame 1000 to be lifted vertically.

[0056] Single-sided flipping: When the flipping frame rises to half its height, the second flipping motor 3306 stops, the first flipping motor 3206 continues to rotate counterclockwise, and the flipping frame 1000 tilts clockwise with the bottom edge as the fulcrum until it is in a vertical state.

[0057] Complete the flipping: the first flipping motor 3206 stops, the second flipping motor 3306 starts and rotates counterclockwise, and the flipping frame 1000 continues to rotate clockwise 180° before returning to a horizontal state.

[0058] Reset of the flip frame: The first flip motor 3206 rotates clockwise, the second flip motor 3306 rotates counterclockwise, the chain moves down synchronously, and the flip frame 1000 descends to the initial position.

[0059] When the clamping cylinder 1014 is released, the first motor 2106 reverses, and the lower transmission belt 1008 sends out the flipped thin plate.

[0060] The working principle of this technical solution is as follows:

[0061] Transmission and power distribution: The belt power transmission structure 2100 transmits the power of the first motor 2106 to the lower transmission shaft 1009 through gear meshing and chain transmission, thereby driving the lower transmission belt 1008 to realize the conveying of thin plates.

[0062] In the chain-type flipping structure 3000, two sets of motors 3206 and 3306 drive the flipping shafts A and B respectively. Through the cooperation of chains and sprockets, the lifting, tilting and flipping actions of the flipping frame are controlled.

[0063] Chain trajectory control: The tension sprocket assembly 3501-3508 forms a U-shaped layout to ensure that the flip chains 3401 and 3402 always fit the sprockets during movement, preventing chain slippage or loosening.

[0064] The chain groove (located at the bottom of the tilting frame) further restricts the lateral displacement of the chain, improving operational stability.

[0065] Clamping and synchronization: The clamping assembly fixes the thin plate during the flipping process to prevent displacement; the dual motors alternately drive to achieve the continuity and precision of the flipping action.

[0066] The advantages of this technical solution are:

[0067] High-efficiency flipping: Dual motors combined with chain drive enable rapid lifting and multi-angle flipping of the frame, greatly improving work efficiency.

[0068] Stable operation: The tensioning pulleys 1011 and 1012 and the drag chain groove design effectively prevent belt and chain collapse; the "U" layout of the tensioning sprocket set ensures accurate chain trajectory.

[0069] Modular design: Power components A and B are independently installed on power platforms 3101 and 3102, which facilitates maintenance and component replacement.

[0070] High safety: The clamping assembly firmly secures the thin plate during the flipping process, avoiding the risk of slippage; the alternating control logic of the motor prevents overload.

[0071] Pitless design: No pit installation is required, saving construction costs and supporting flexible equipment movement and rapid production line adjustment.

[0072] Chain life optimization: Closed-loop guide path and drag chain groove reduce chain wear and extend the service life of key components.

[0073] Rapid changeover capability: Standardized interface design enables rapid adaptation to thin board dimensions, improving production flexibility.

[0074] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A thin plate chain-type turning machine, characterized in that: include A flip frame (1000) includes an upper frame (1001), a lower frame (1002) and a fixed frame (1100). A gap is provided between the upper frame (1001) and the lower frame (1002), and an upper transmission assembly and a lower transmission assembly are respectively configured thereon. A support frame (2000) is used to support the flip frame (1000), and includes a support frame (2001), support feet (2002), and support plate (2003); A belt-driven power transmission structure (2100) is located on one side of the support frame (2000) and is used to drive the lower transmission assembly; A chain-type flipping structure (3000) includes a flipping frame (3100) and a flipping assembly. The flipping frame (3100) is provided with a first power platform (3101) and a second power platform (3102). The flipping assembly is connected to the flipping frame (1000) through a first flipping chain (3401) and a second flipping chain (3402) to drive it to flip. The upper transmission assembly includes an upper active support wheel (1003), an upper driven support wheel (1004), and an upper transmission belt (1005), and the lower transmission assembly includes a lower active support wheel (1006), a lower driven support wheel (1007), a lower transmission belt (1008), and a lower transmission shaft (1009) that connects all the lower active support wheels (1006) in series. The power components A and B of the chain-type flipping structure (3000) are respectively disposed on the first power platform (3101) and the second power platform (3102). The power component A includes a first flipping motor (3206) and a flipping shaft A (3202) driven by it. The power component B includes a second flipping motor (3306) and a flipping shaft B (3302) driven by it, so as to control the lifting and flipping action of the flipping frame (1000).

2. The thin plate chain turning machine according to claim 1, characterized in that: The upper transmission assembly is further provided with an upper tensioning pulley (1011), and the lower transmission assembly is further provided with a lower tensioning pulley (1012), which are used to prevent the upper transmission belt (1005) and the lower transmission belt (1008) from collapsing, respectively.

3. A thin plate chain-type turning machine according to claim 1, characterized in that: The flip frame (1000) is equipped with a workpiece clamping assembly, including a lower clamping plate (1013), a clamping cylinder (1014) and an upper clamping plate (1015), for fixing the thin plate.

4. A thin plate chain-type turning machine according to claim 1, characterized in that: The belt-driven power transmission structure (2100) includes a support base (2101), a first bearing seat (2102) disposed on the support base (2101), a power shaft (2103) mounted on the first bearing seat (2102), a driven sprocket (2104) and a second transmission gear (2105) disposed on the power shaft (2103), a first motor (2106), a driving sprocket (2107) disposed at the output end of the first motor (2106), and a first chain (2108) connecting the driven sprocket (2104) and the driving sprocket (2107). The second transmission gear (2105) meshes with the first transmission gear (1010) at the end of the lower transmission shaft (1009).

5. A thin plate chain-type turning machine according to claim 1, characterized in that: The chain-type flipping structure (3000) has a flipping chain group arranged in a "U" shape by multiple tension sprockets. The first flipping chain (3401) is wound around the first tension sprocket (3501), the second tension sprocket (3502), the third tension sprocket (3503), the fourth tension sprocket (3504), the first flipping sprocket (3203), and the third flipping sprocket (3303). The second flipping chain (3402) is wound around the fifth tension sprocket (3505), the sixth tension sprocket (3506), the seventh tension sprocket (3507), the eighth tension sprocket (3508), the second flipping sprocket (3204), and the fourth flipping sprocket (3304).

6. A thin plate chain-type turning machine according to claim 1, characterized in that: The bottom of the flipping frame (3100) is provided with a first drag chain groove and a second drag chain groove, which are used to drag the first flipping chain (3401) and the second flipping chain (3402) respectively.

7. A thin plate chain-type turning machine according to claim 1, characterized in that: The power assembly A further includes a first driven sprocket a (3205), a first driving sprocket a (3207), and a first reversing chain (3401); the power assembly B further includes a second driven sprocket a (3305), a second driving sprocket a (3307), and a second reversing chain (3402).

8. A thin plate chain-type turning machine according to claim 5, characterized in that: The first tension sprocket (3501), the second tension sprocket (3502), the fifth tension sprocket (3505), and the sixth tension sprocket (3506) are set at the same height; the third tension sprocket (3503), the fourth tension sprocket (3504), the seventh tension sprocket (3507), and the eighth tension sprocket (3508) are set at the same height.

9. A thin plate chain-type turning machine according to claim 1, characterized in that: The flipping action of the flipping frame (1000) is achieved by alternating driving of the first flipping motor (3206) and the second flipping motor (3306), so that the flipping frame (1000) sequentially completes the lifting, unilateral flipping and resetting actions.

10. A thin plate chain-type turning machine according to claim 1, characterized in that: The rotation direction of the lower drive shaft (1009) is controlled by the first motor (2106) to drive the lower drive belt (1008) to rotate forward or backward, thereby realizing the feeding and feeding of the thin plate.

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